Volvo Penta Repair & Service Guides
153 step-by-step procedures from Volvo Penta owner's, operator's and service manuals.
Maintenance (28) · Adjustments (24) · Testing & diagnosis (30) · Repair & overhaul (56) · Installation (11) · Operation (4)
Adjustments
24- Adjusting the drive belts
- Adjusting the stop solenoid (applies to industrial engines)
- Adjusting the valves
- Checking the marking pattern and gear flank clearance (gear housing)
- Control rod (fuel rack) travel, measuring
- Cylinder head tightening (61 and 71 series)
- Drive belts. Inspection/adjustment
- Drive leg calibration (Volvo Penta IPS)
- Flank clearance, checking (reverse gear MS2)
- Fuel injection timing
- Injection pump, fitting and adjusting
- Injector opening pressure, adjusting
- Injectors, checking/adjusting
- Marking pattern, checking (reverse gear MS2)
- Parameter setting connection TAD1240-42GE / TWD1240VE
- Pre-load, checking (propeller shaft)
- Preload, checking (reverse gear MS2)
- Propeller shaft alignment to reverse gear flange
- Propeller shaft, shimming (lower gear housing)
- Speed setting (PSG Governor)
- Valve Clearance
- Valve clearance, checking/adjusting
- Valves and unit injectors, adjusting
- Valves, adjustment
Repair & overhaul
56- Big-end bearings, changing all
- Camshaft, changing
- Changing injection pump
- Control unit (ECU), replacement Group 23 EDC III
- Copper sleeve for injectors, replacement
- Crankshaft seal, rear, changing
- Cylinder head, fitting
- Cylinder head, fitting/removing jig 885316
- Cylinder head, removing
- Cylinder head, valves removing/fitting
- Cylinder liner, installing
- Cylinder liners and pistons, removing
- Cylinder liners, fitting
- Disassembly of the drive (lower gear housing, sailboat drive)
- Final assembly (reverse gear MS2 / drive)
- Flywheel bearings, changing
- Flywheel ring gear, changing
- Flywheel, changing
- Front crankshaft seal, changing (front housing)
- Front crankshaft seal, replacement
- Gear ring, changing
- Gear shift mechanism, assembly
- Gear shift mechanism, disassembly
- Injection pump installation
- Injection pump, fitting (610, 630 with flange mounted pump)
- Injection pump, removing (610, 630 with flange mounted pump)
- Injectors, changing
- Input bearing housing, disassembly
- Input bearing housing, installation
- Main bearings, changing all
- Output gear housing, assembly
- Output gear housing, disassembly
- Pistons, rings and connecting rods, assembly
- Rear bearing housing, assembly (lower gear housing)
- Rear crankshaft seal, changing (transmission housing, flywheel end)
- Removing the cylinder heads
- Removing the cylinder liners and pistons
- Removing the injection pump
- Replacing injector copper sleeve (cylinder head fitted)
- Reverse gear/upper gear housing, disassembly
- Rocker arm mechanism, changing
- Sleeve thermostat, changing
- Slipping clutch and lower bearing cover, disassembly and assembly
- Splicing electrical cable for cable glove Group 23 EDC III
- Timing gear cover, fitting
- Timing gears, changing
- Turbo-compressor, changing
- Turbocharger, fitting
- Turbocharger, removing
- Upper bearing housing, assembly
- Upper bearing housing, disassembly
- Valve guides, changing
- Valve guides, replacement
- Valve seat, changing
- Valves, grinding
- Vertical shaft, disassembly and assembly (lower gear housing)