Volvo Penta — Removing the injection pump
Repair & overhaul
From a Volvo Penta service manual — check it applies to your exact model before use.
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Before you start
- Repairs affecting the inside of the injection pump may only be carried out by specially trained mechanics
Procedure
- Thoroughly clean around the injection pump, the pipe connections and the engine nearest the pump.
- Remove the guard plate for the pump coupling.
- Loosen the delivery pipes, fuel and lubricating oil lines and the control connections; fit protective caps.
- Loosen the bolts in the pump coupling, holding the nuts still to avoid damaging the steel discs.
- Undo the pump attaching bolts and lift out the pump.
Specs & values
- Check the pump and governor are filled with about 1 litre of engine oil before fitting
Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.