Volvo Penta — Cylinder liner, installing
Repair & overhaul
From a Volvo Penta service manual covering: TAD530GE, TAD531GE, TAD532GE, TAD722GE, TAD730G, TAD732GE, TAD733GE, TD520GE, TD720GE, tAd731GE. Check it applies to your exact model before use.
Applies to: Volvo Penta TAD530GE, Volvo Penta TAD531GE, Volvo Penta TAD532GE, Volvo Penta TAD722GE, Volvo Penta TAD730G, Volvo Penta TAD732GE, Volvo Penta TAD733GE, Volvo Penta TD520GE, Volvo Penta TD720GE, Volvo Penta tAd731GE
Before you start
- Fit the liner without sealer, well cleaned and dry.
Procedure
- Ensure the cylinder liner area and liner sealing surfaces are completely clean.
- Oil the engine block and cylinder liner in the marked areas.
- Fit new O-rings; check the liner height compared with the engine block.
- Fit the cylinder liner into the correct position in the engine block.
- Drive it in as far as possible.
Tools required
- Cylinder liner extractor 999 6645 Amazon
- Extractor plate 999 8675 Amazon
- Supports 999 6395, 999 6394 Amazon
Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.
Specs & values
- Liner collar minimum height: 9 -0.02 mm
- Max. depth, liner collar seat: 8.92 +0.03 mm
- Cylinder liner inside diameter: 108 +0.02 mm
Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.