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Volvo Penta — Valves, grinding

Repair & overhaul

From a Volvo Penta service manual — check it applies to your exact model before use.

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Procedure

  1. Check valve guides and replace if wear tolerances exceeded.
  2. Grind valve seats minimally to correct form and contact.
  3. Grind valve seal face as little as possible to remove damage.
  4. Check valve head edge measurement; replace if below wear tolerance.
  5. Always replace valves with crooked stems.
  6. Check integrity with marking paint; if leakage, grind valve seat again but not valve.

Specs & values

  • Inlet sealing angle 29.5°
  • Exhaust sealing angle 44.5°
  • Inlet new valve min 1.8 mm, wear limit 1.4 mm
  • Exhaust new valve min 1.6 mm, wear limit 1.2 mm

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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