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Volvo Penta — Flank clearance, checking (reverse gear MS2)

Adjustments · Reverse gear MS2 gears

From a Volvo Penta service manual — check it applies to your exact model before use.

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Procedure

  1. Put an 0.20 mm shim on the outgoing bearing housing and install it on the housing.
  2. Measure the flank clearance with dial gauge and rocker 9999683.
  3. If clearance is not enough, add more shims to the output bearing housing.
  4. If clearance is too small, reduce the shim thickness in the bearing housing.
  5. Adjust the flank clearance if necessary.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Flank clearance: 0.10-0.25 mm (0.004-0.010")

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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