Volvo Penta — Gear shift mechanism, disassembly

Repair & overhaul

From a Volvo Penta service manual — check it applies to your exact model before use.

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Procedure

1. Disassemble the gear shift mechanism, 2 screws.
2. Remove the dog and spring.
3. Drive in the spring pin so far that the pin is released.
4. Pull the pin out.
5. Pull the eccentric piston out.
6. Shake the pin out of the eccentric piston.
7. Remove the seal ring with a screwdriver. Clean and check all components for wear.

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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