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Volvo Penta — Propeller shaft alignment to reverse gear flange

Adjustments · Propeller shaft / reverse gear flange

From a Volvo Penta service manual — check it applies to your exact model before use.

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Before you start

  • Re-check alignment a few days after launch when the boat is completed and rigged (sailboats).

Procedure

  1. Before connecting the shaft, check the flanges are parallel.
  2. Move the flanges together so the guide engages.
  3. With flanges pressed together, verify a 0.10 mm feeler gauge cannot be inserted anywhere.
  4. Turn the flanges 90°, 180° and 270° and repeat the check at each position.
  5. If deviation is greater than 0.10 mm, re-adjust the alignment.
  6. Connect the shaft to the reverse gear flange or flexible coupling.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Feeler gauge limit: 0.10 mm (0.004")

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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