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Volvo Penta — Marking pattern, checking (reverse gear MS2)

Adjustments · Reverse gear MS2 gears

From a Volvo Penta service manual — check it applies to your exact model before use.

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Procedure

  1. Remove the output bearing housing and apply marking dye to the lower gear and output gear wheel.
  2. Install the bearing housing and turn tool 884735 both directions while braking the propeller shaft flange.
  3. Check whether the marking pattern corresponds with pattern A (correct).
  4. If pattern is like B, move the output shaft inwards by removing shims.
  5. If pattern is like C, move the output shaft and lower gear wheel in opposite directions.
  6. When correct, disassemble, wash off dye and reassemble with the calculated shim thickness.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Flank clearance: 0.10-0.25 mm (0.004-0.010")

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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