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Volvo Penta — Injector opening pressure, adjusting

Adjustments · Injectors

From a Volvo Penta service manual — check it applies to your exact model before use.

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Before you start

  • No more than two washers may be used.
  • If sufficient pressure cannot be obtained using the two thickest washers, the spring must be replaced.

Procedure

  1. Connect the injector to an injection tester.
  2. Slowly press down the tester lever until the injector opens and releases fuel.
  3. Read off the opening pressure on the tester pressure gauge.
  4. Fit adjusting washers to alter the setting if the reading does not agree with the Specifications.
  5. No more than two washers may be used; if pressure cannot be obtained, replace the spring.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Opening pressure and setting pressure per engine Specifications

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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