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Volvo Penta — Vertical shaft, disassembly and assembly (lower gear housing)

Repair & overhaul

From a Volvo Penta service manual — check it applies to your exact model before use.

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Before you start

  • The ferrule must always be changed when the shaft has been removed or when the pinion has been changed.

Procedure

  1. Remove the roller bearings with a knife extractor as counterhold, using a hydraulic press and suitable mandrel.
  2. Remove the ferrule with a knife puller as counterhold.
  3. Do not change the ground needle roller bearing race on the shaft; change the whole shaft if the roller bearing is damaged.
  4. Oil all components before or during assembly.
  5. Put a new ferrule on the vertical shaft.
  6. Install a new roller bearing with mandrel 884755, pressing until it touches the ferrule.
  7. Install the other roller bearing inverted (smaller end upwards) with mandrel 884755.
  8. Press so far that the bearings touch each other.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Source: Volvo Penta service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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