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PowerCommand 2100 Controller

The PowerCommand 2100 is a generator-set controller. It is used on generator sets from Cummins/Onan, Onan Modified Ford V-10 and Onan Modified Ford V-6, including the 100 DGDB, 100DGDK, 100GGHH and 1100DFLB.

78
Generator sets
3
Brands
35–1500 kW
Power range
4
Fuel types

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
10Incorrect main fuel valve adjustment.Refer to Gaseous Fuel Adjustment (Type A or B) in Section 6.
101Engine continues to operate at reduced RPM.
102Engine shuts down and will not crank.Indicates local or remote Emergency Stop. To reset the local Emergency Stop button: Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out. Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required.
11Incorrect secondary regulator adjustment.Refer to Initial Secondary Regulator Adjustment in Section 6.
1123A shutdown occurs immediately after moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1123Shutdown After Battle Short
1123Shutdown After Battle Short will be displayed for this type of shutdown.Battle Short is suspended and a shutdown occurs immediately if any of the following critical shutdown faults occur: Overspeed − Fault code 234, Emergency Stop − Fault code 1433, Remote Emergency Stop − Fault code 1434, Speed Signal Lost − Fault code 121, Excitation Fault − Fault code 2335. Moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1124Delayed Shutdown
1131Battle Short Active
1131Battle Short Active.This feature must only be used during supervised, temporary operation of the genset. The faults that are overridden during Battle Short mode consist of faults that can affect genset performance or cause permanent engine, alternator, or connected equipment damage.
1131Battle Short mode is enabled.
121Speed Signal Lost
121Speed Signal Lost fault.
1244Engine Normal Shutdown
1245CAN - Engine Shutdown
1246CAN - Unknown Engine Fault
1247CAN - Engine Unannounced Fault
1248CAN - Engine Warning Fault
1311Customer Input #1
1311Customer Inputs #1
1312Customer Input #2
1312Customer Inputs #2
1317Customer Input #3
1317Customer Inputs #3
1318Customer Inputs #4
1318Service Engine Fault
1334Crit Scaler OR
1335Non-Crit Scaler OR
135Oil Pressure Sensor High
141Oil Pressure Sensor Low
1416An overridden shutdown fault occurs, but the genset does not shut down.
1416Fail To Shut Down
1416Fail To Shut Down is displayed.The Fault Acknowledgement/Reset button will clear the fault message, but will remain in the Fault/History file with an asterisk sign (* equals active fault) as long as Battle Short mode is enabled.
1416Fail to Shutdown
1417Power Down Failure
143Pre-Low Oil Pressure Sensor
1433Emergency Stop
1433Emergency Stop fault.
1434Remote Emergency Stop
1434Remote Emergency Stop fault.
1435Low Coolant Temperature
1438Fail to Crank
144Coolant Temperature Sensor High
1442Weak Battery
1443Battery Failed
1444KW Overload
1445Short Circuit
1446High AC Voltage
1447Low AC Voltage
1448Under Frequency
1449Over Frequency
145Coolant Temperature Sensor Low
146HIGH COOLANT TEMP WARNINGA. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow 151 High Coolant Temp Alarm procedure.
146Pre-High Cool Temp
1461Loss of Field
1466Modem Failure
1468Network Error
1469Speed/Hz Match
1471Over Current
1472Over Current

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.