Service parts for the DGDB
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredFuel system
1 requiredOil system
1 requiredBelts
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | diesel |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 100 kW |
| Standby kVA | 125 |
| Prime power | 90 kW |
| Emissions | EPA Nonroad Tier 1 |
| Controller | PCC, PowerCommand, PowerCommand 2100, PowerCommand PCC 3100, PowerCommand PCC2100 |
| Oil capacity | 16.0 L |
| Alternator | UR (4-pole) |
| Voltage options | 110/190 V, 220/380 V, 347/600 V |
| Phase | 1 or 3 |
| Rated current | 347 A |
| Power factor | 0.8 |
| Circuit breaker | 347 A |
| Battery group | 4D |
| Battery cranking | 1080 (minimum) CCA |
| Battery voltage | 12 Volts DC V |
| Battery quantity | 1 |
| Coolant capacity | 25 L |
| Max ambient | 50 °C |
| Dimensions (L×W×H) | 2662×1016×1252 mm |
| Dry weight | 1163 kg |
| Wet weight | 1202 kg |
| Sound level | 75.0 dBA @ 7 m |
| Fuel tank | 25.0 L |
| Tank runtime | 8 hr |
Filters for the Cummins/Onan 6BT5.9
8Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.
| System | Filter | Description | Cross-references | |
|---|---|---|---|---|
| Oil filter | P558615 | Lube Filter, Spin-On Full Flow | CUMMINS 10521, CUMMINS 3865405, NAPA 1607, NAPA 61607 | buy |
| Oil filter | P558616 | Lube Filter, Spin-On Full Flow | CUMMINS 3290712, CUMMINS 3890709, NAPA 1602, BALDWIN BT427 | KuduParts $11.00 FridayParts $13.20 |
| Fuel filter | P550440 | Fuel Filter, Spin-On Secondary | CUMMINS 3831063, CUMMINS 3890707, NAPA 3358, BALDWIN BF788 | FridayParts $356.80 |
| Fuel filter | P553004 | Fuel Filter, Spin-On | CUMMINS 3903640, CUMMINS 53C0045, NAPA 3358, RENAULT VI 0000150564 | FridayParts $18.20 |
| Fuel / water separator | P551329 | Fuel Filter, Water Separator Spin-On Twist&Drain | CUMMINS 11E170210, CUMMINS 3890063, NAPA 3357, BALDWIN BF1280 | FridayParts $151.00 |
| Fuel / water separator | P550248 | Fuel Filter, Water Separator Spin-On Twist&Drain | CUMMINS 1492827, CUMMINS 3286503, NAPA 3472, BALDWIN BF1226 | FridayParts $229.00 |
| Coolant filter | P554071 | Coolant Filter, Spin-On | CUMMINS 209604, CUMMINS 209606, NAPA 4071, WALGAHN-MOTORENTECHN 00811412 | FridayParts $397.60 |
| Coolant filter | P554073 | Coolant Filter, Spin-On | CUMMINS 209605, CUMMINS 209607, NAPA 4073, VERSATILE 00104040 | KuduParts $40.00 |
Same engine, other brands
1 brandThe Cummins/Onan 6BT5.9 in this set also powers 1 generator set sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.
| Brand | Models |
|---|---|
| AKSA | AC110 |
Maintenance & consumables
for the Cummins/Onan 6BT5.9| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Element, Cleaner-Air | 140-2148 | eBay | ||
| Fuel filter | Filter, Fuel | 187-0011 | Amazon | ||
| Oil filter | Filter, Oil | 187-0014 | Amazon eBay $24.49 | ||
| Battery | not stated | — | |||
| Belt | Belt, Drive | 187-0009 | Amazon eBay | ||
| Coolant | Coolant capacity (engine and radiator) | 24.6 l | — | ||
| Oil | Lubrication system oil capacity | 16.4 l | — | ||
| Spark plug | not stated | — |
Service intervals
32| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| Coolant Heater | Check | 50 hr | Verify hot coolant is being discharged from the outlet hose. | |
| Coolant Level | Check | 8 hr | ||
| Coolant Level (Recovery Tank) | Check | 8 hr | Table 5-1 | |
| Exhaust Condensate Trap | Drain | 8 hr | Table 5-1 | |
| Fuel Level | Check | 8 hr | Table 5-1 | |
| Fuel Tanks (water and sediment) | Drain | 8 hr | Drain 1 cup or more of fuel to remove water and sediment. | |
| General Genset Inspection | Inspect | 8 hr | Table 5-1; also indicated for weekly/50 hours (X1, X2) | |
| Inspect Genset | Check | 8 hr | Check for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately. | |
| Oil Level | Check | 8 hr | Table 5-1 | |
| Water and Sediment from Fuel Tank | Drain | 8 hr | Table 5-1; drain 1 cup or more of fuel to remove water and sediment | |
| Air Cleaner | Clean | 50 hr | Table 5-1; X3 perform more often in dusty conditions | |
| Battery Charging System | Check | 50 hr | Table 5-1 | |
| Charge Air Piping | Check | 50 hr | Table 5-1 | |
| Crankcase Oil | Drain | 50 hr | First service — Break-in: drain and replace the crankcase oil after the first 50 hours of operation on new generator sets. | |
| Engine oil and filter | Change | 50 hr | First service — Drain and replace crankcase oil after first 50 hours on new generator sets | |
| Starting Batteries | Check | 50 hr | Table 5-1 | |
| Battery Electrolyte Level | Check | 200 hr | Check at least every 200 hours of operation; disregard for maintenance-free battery | |
| Anti-freeze and DCA Concentration | Check | 250 hr | 6 mo | Table 5-1 |
| Coolant Filter | Change | 500 hr | 6 mo | Table 5-1 |
| Cooling System | Clean | 500 hr | 6 mo | Table 5-1 |
| Crankcase Breather | Clean | 500 hr | 6 mo | Table 5-1 |
| Crankcase Oil and Filter | Change | 250 hr | 12 mo | Table 5-1 X6: if genset is used for standby applications, change oil every 12 months or 250 hours, whichever comes first |
| Drive Belt Tension | Check | 250 hr | 6 mo | Visually check belt for evidence of wear or slippage. Replace if hard or brittle. Refer to engine operation and maintenance manual. |
| Fuel Filter(s) | Drain | 250 hr | 6 mo | Table 5-1 |
| Fuel Filters | Change | 250 hr | 6 mo | Table 5-1 |
| Governor Adjustment | Check | 250 hr | 3 mo | |
| Radiator Hoses for Wear & Cracks | Check | 250 hr | 6 mo | Table 5-1 |
| Generator bearing | Inspect | 1000 hr | Inspect for wear every 1000 hours by an Onan Distributor | |
| Valve Lash | Adjust | 1000 hr | Table 5-1: after 1000 hours; contact an authorized service center for service | |
| Generator bearing | Replace | 10000 hr | 24 mo | Prime power: every 10,000 hours or after two years; standby power: every five years |
| Air cleaner element | Change | 500 hr | 12 mo | Yearly or sooner if service indicator pops up |
| Generator Set Exercise | Test | 1 mo | Exercise the generator set at least once a month for a minimum of 30 minutes, under not less than 30 percent of the nameplate rating |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Service specifications
60| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Clearance | Clearance around generator set for maintenance and service access | 1 | meter (3 feet) | |
| Clearance | Exhaust pipe clearance from combustible wall or partition | 12 | inches (305 mm) | minimum |
| Clearance | Float switch lift below C-clip stop | 1/8 | inch (3 mm) | |
| Clearance | Fuel line clearance from electrical wiring | 1/2 | inch (12.7 mm) | minimum |
| Clearance | Fuel line clearance from hot exhaust parts | 2 | inch (51 mm) | minimum |
| Clearance | Overspeed switch magnet-to-fly arm air gap (minimum) | 0.005 | inches (0.13 mm) | |
| Clearance | Vibration isolator base elevation (max difference between isolator bases) | 0.25 | inch (6 mm) | |
| Clearance | Vibration isolator top plate to base clearance | 0.25 | inch (6 mm) | nominal, minimum |
| Gap | Mechanical overspeed switch air gap between magnet and fly arm (replace switch if less) | 0.005 | inches (0.13 mm) | |
| Other | AC waveform Total Harmonic Distortion (THDV) | < 5% no load to full linear load, < 3% for any single harmonic | ||
| Other | AVR DROOP preset at factory | five percent droop at full load and zero power factor | ||
| Other | Battery electrolyte corrected specific gravity (fully charged) | 1.260 | electrolyte temperature corrected | |
| Other | Battery electrolyte specific gravity (fully charged) | 1.260 | specific gravity | corrected to 80 F (27 C) |
| Other | Battery electrolyte specific gravity charge threshold | 1.215 | specific gravity | charge battery if reading is below this value |
| Other | Battery recharge threshold specific gravity | 1.215 | ||
| Other | Battery specific gravity recharge threshold | 1.260 | specific gravity | recharge if below |
| Other | Battery specific gravity temperature correction | four gravity points (0.004) for every ten degrees above 80 F (27 C) | ||
| Other | Battery specific gravity, fully charged | approximately 1.260 | at 80°F (27°C) | |
| Other | Cool-down at idle | 0−30 | min | |
| Other | Coolant level below radiator cap opening | 2 | inches | |
| Other | Customer output relay contacts rating (TB1 outputs 1-4) | 2 | amps at 30 VDC | normally open contacts |
| Other | Cycle crank crank and rest time | 7 to 20 | seconds | |
| Other | Cycle crank number of cycles | 3, 4, or 5 | ||
| Other | Cycle cranking option | 15 | seconds | 15 s crank, 15 s rest, 3 cycles |
| Other | Default start cycles | 3 | cycles | 15 seconds of cranking and 15 seconds of rest |
| Other | ECM fuse F1 (starter solenoid circuit) | 20 | amps | |
| Other | ECM fuse F2 (fuel solenoid circuit) | 20 | amps | |
| Other | ECM fuse F3 (continuous B+ to remote circuits) | 15 | amps | |
| Other | ECM fuse F4 (ECM circuits) | 5 | amps | |
| Other | ECM fuse F5 (engine gauge circuits) | 5 | amps | |
| Other | Frequency Adjust range | 5 | percent of nominal frequency | e.g. 60.0 Hz adjustable 57.0 to 63.0 Hz |
| Other | Frequency adjustment range | ±5% | % | genset running |
| Other | Fuse A31-F1 (control B+) | 5 | Amp | Engine Interface board |
| Other | Fuse A31-F3 (auxiliary B+) | 5 | Amp | Engine Interface board; panel lights, run and start relays |
| Other | Fuse A38-F1 (Network B+) | 10 | Amp | Governor Output Module |
| Other | Fuse A38-F2 (Switched B+) | 10 | Amp | Governor Output Module |
| Other | Fuse A38-F3 (Governor B+) | 10 | Amp | Governor Output Module |
| Other | Fuse TB-Bat F1 (Customer B+) | 20 | Amp | Engine Harness Assembly |
| Other | GOV RAMP adjustment range | 0 through 10 | seconds | |
| Other | Governor droop adjustment range | within 5 | percent of nominal frequency (3 Hz for 60Hz sets, 2.5 Hz for 50Hz sets) | |
| Other | Low oil pressure / high engine temperature fault time delay | about 10 | seconds | following starter disconnect and inhibited during cranking |
| Other | Mounting bolts used to secure vibration isolators to base | 5/8 inch or 16 mm | anchored mounting bolts | |
| Other | Optional control relay (K11, K12, K13) contacts rating | 10 | amps at 600 VAC | |
| Other | Overcrank cranking limit | 75 | seconds | standard overcrank control |
| Other | Overcrank limit (Sentinel) | 60 | seconds | |
| Other | Overcrank option limit (Detector) | 75 | seconds | |
| Other | Overspeed warning range 60 Hz sets | 2000 to 2200 | RPM | |
| Other | REG VHZ adjustment range | 1 through 50 (normal range 7 through 21) | ||
| Other | Rated To Idle delay | 0−10 | sec | Beginning Version 2.303; default = 0 |
| Other | Response jumper setting - 90 to 550 kW | B to C | ||
| Other | Response jumper setting - over 550 kW | A to B | ||
| Other | Response jumper setting - under 90 kW | A to C | ||
| Other | Setup/calibration menu access code | 574 | ||
| Other | Specific gravity correction factor | 0.004 | gravity points | per 10 degrees electrolyte temperature above 80 F (27 C) |
| Other | Standard cycle cranking (Detector) | three 15-second cranking cycles with two 15-second rest periods | ||
| Other | Start delay adjustment range | 0 to 300 | seconds | remote starting in Auto mode |
| Other | Stop delay adjustment range | 0 to 600 | seconds | remote stopping in Auto mode |
| Other | Telephone Harmonic Factor (THF) | < 3 | % | |
| Other | Telephone Influence Factor (TIF) | < 50 per NEMA MG1-22.43 | ||
| Other | Time Delay To Start | 0−300 | sec | default = 0 |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Recommended fluids
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Coolant | soft water/E.G./DCA mixture | Installation review checklist item: cooling system must be filled with soft water/E.G./DCA mixture. | |||
| Coolant | 50/50 mix of water and antifreeze | Balanced coolant mixture of water, antifreeze and coolant additives | Drain and replace the mixture every 6 months or after 500 hours of operation. Do not add cold coolant to a hot engine; allow engine to cool below 120 F (50 C) before adding coolant. | ||
| Coolant | Water/antifreeze mixture | Permanent type antifreeze mixed per supplier for lowest expected ambient; do not use anti-leak additives | |||
| Engine oil | Refer to Cummins engine Operation and Maintenance Manual for lubricating oil recommendations/specifications | 16.0 L | Oil capacity with filters 17 Qts (16 L); gensets are shipped with oil added | ||
| Engine oil | 5W (Synthetic Oil) | API CC/CD, sulphated ash max 1.85% | below -23°C | Below -10 F (-23 C) and below; pour point 9 F (5 C) below lowest expected temperature | |
| Engine oil | 10W-30 | API CC/CD | -23°C to -10°C | -10 F (-23 C) to 14 F (-10 C) | |
| Engine oil | 15W-40 | API CC/CD | above -10°C | 14 F (-10 C) and above | |
| Engine oil | 20W-40 | API CC/CD | above 0°C | 32 F (0 C) and above | |
| Fuel | ASTM No. 2 diesel fuel | Cummins engines normally use ASTM No. 2 diesel fuel; will operate on alternate diesel fuels within specifications in Cummins engine Operation and Maintenance Manual. | |||
| Fuel | No. 2 diesel | No. 1 fuel or similar acceptable; consult engine manufacturer for non-standard fuel | |||
| Fuel | Number 2 diesel fuel | Direct injection fuel system | |||
| Fuel | diesel | Do not use zinc coated or copper fuel lines with diesel fuel. | |||
| Hydraulic oil | DOT-3 | Trailer master cylinder reservoir - keep at least half full |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Fault codes
80| Code | Name | Meaning | Severity | Action |
|---|---|---|---|---|
| 101 | IDLE MODE | Indicates that the engine is operating in idle mode; generator build-up is inhibited and engine governed at 800 RPM. | Warning | Remove ground from the engine idle input to return to normal speed and voltage. |
| 102 | EMERGENCY STOP | Indicates local or remote Emergency Stop. | Shutdown | Pull the button out; move the Run/Off/Auto switch to Off; press the Reset switch; select Run or Auto as required. Can only be reset at the PCC front panel. |
| 1122 | Rated/Idle Trans | Rated/Idle transition | Info | |
| 1123 | Shutdown After Battle Short | Shutdown after Battle Short | Shutdown | Review Fault History and perform corrective action. |
| 1124 | Delayed Shutdown | Delayed shutdown | Warning | Review Fault History and perform corrective action. |
| 1131 | Battle Sh Active | Control is in Battle Short mode (bypasses several critical fault shutdowns). | Warning | When Battle Short mode is enabled, the Warning status indicator is lit along with displayed fault code 1131. Refer to Battle Short Mode description in Section 3. |
| 121 | Speed Signal Lost | Speed signal lost | Shutdown | Restart and check RPM on digital display; inspect MPU wires/connector pins; check for 3.5 to 15 VAC at MPU while cranking. |
| 1311 | Customer Input #1 | Customer input #1 (optional customer selection) | Programmable (service tool): enable/disable input (default enable); status, warning or shutdown (default #1 = None); active closed or open (default closed [ground]); change display name up to 19 characters. | |
| 1311, 1312, 1317, 1318 | CUSTOMER INPUT #1 - #4 | Optional customer-selected fault input is active. | Disconnect signal lead from TB1 and reset the control; check external wiring/active input selection. | |
| 1312 | Customer Input #2 | Customer input #2 (optional customer selection) | Programmable (service tool): enable/disable input (default enable); status, warning or shutdown (default #2 = Warning); active closed or open (default closed [ground]); change display name. | |
| 1313−1316 | Network Fault 1 thru 4 | Network fault 1 through 4 | ||
| 1317 | Customer Input #3 | Customer input #3 (optional customer selection) | Programmable (service tool): enable/disable input; status, warning or shutdown; active closed or open; change display name. | |
| 1318 | Customer Input #4 | Customer input #4 (optional customer selection) | Programmable (service tool): enable/disable input; status, warning or shutdown; active closed or open; change display name. | |
| 1334 | Crit Scaler Out Of Range | Incorrect feature or calibration was entered into control. | Shutdown | Reload correct feature/calibration file. |
| 1335 | Noncrit Scaler Out Of Range | Non-critical scaler out of range | Warning | Reload correct feature/calibration file. |
| 1337 | No Message | No message | Info | |
| 135 | Oil Pressure Sensor H | Oil pressure sensor high | Warning | Check sender/connectors/wires; verify fault simulation not enabled; check 0.5 to 4.5 VDC at P7-13 (OP OUT) and P7-17 (OP COM). |
| 141 | Oil Pressure Sensor L | Oil pressure sensor low | Warning | Check sender/connectors/wires; check for shorts/open circuits at P7-13, 17, 21. |
| 1416 | Fail To Shutdown | Genset continues to run after receiving shutdown command (Battle Short feature enabled). | Warning | Refer to Battle Short Mode description in Section 3. |
| 1417 | Powr Down Error | The controller cannot power down because of some unknown condition; possible drain on battery | Warning | Contact an authorized service center for service. |
| 143 | Pre-Low Oil Pres | Engine oil pressure has dropped below the warning trip point | Warning | If generator is powering critical loads and cannot be shut down, wait until the next shutdown period and then follow code 415 procedure. |
| 1433 | Emergency Stop | Local Emergency Stop. | Shutdown | Pull the button out; move switch to O; press Fault Acknowledge/Reset; select Manual or Auto. |
| 1434 | Remote E-Stop | Remote Emergency Stop. | Shutdown | See code 1433 to reset. |
| 1435 | Low Coolant Temp | Initiates a warning when the engine jacket water coolant temperature falls below 70 deg F (21 deg C); provided to meet NFPA 110 requirements, in conjunction with illumination of the Warning LED. | Warning | Indicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater connection to power supply: check for blown fuse or disconnected heater cord and correct. Check for low coolant level and replenish if required; look for possible coolant leaks and repair. |
| 1438 | Fail To Crank | Possible fault with control, speed sensing or starting system | Shutdown | Test for B+ at the starter; check fuse F3 (2 Amps); check K4 start pilot relay and starter circuitry; refer to code 121. |
| 144 | Coolant Sensor High | Engine coolant temperature signal is shorted high. | Warning | Check sender/connectors/wires; check resistance between P7-30 (IH20) and P7-34 (IH20 COM). |
| 1442 | Weak Battery | During cranking, battery voltage is at or below the weak battery warning trip point for a time greater than or equal to the weak battery set time | Warning | See code 441 for corrective action. |
| 1443 | Battery Failed | Dead battery − engine will not start | Shutdown | See code 441 for corrective action. |
| 1444 | KW Overload | kW overload | Warning | Check load and load lead connections; check CTs and CT connections. |
| 1445 | Short Circuit | Short circuit | Shutdown | Check load and load lead connections (fault may not reset for several minutes). |
| 1446 | High AC Voltage | Phase voltage exceeded 130% of nominal, or 110% of nominal for 10 seconds. | Shutdown | Check fault simulation; clear fault and restart; refer to Generator/Base Board Isolation Procedure. |
| 1447 | Low AC Voltage | Phase voltage dropped below 85% of nominal for 10 seconds. | Shutdown | Check load; reconnect per reconnection diagram; check PMG/field wiring; check P8-21/P8-22 shunt connections. |
| 1448 | Under Frequency | Under frequency | Shutdown | Check fuel supply, intake air supply and load; check P8 connections. |
| 1449 | Over Frequency | Over frequency | Warning | Check fuel or air delivery problem; repair P7/P8 connections. |
| 145 | Coolant Sensor Low | Engine coolant temperature signal is shorted low. | Warning | Check sender/connectors/wires; check for shorts at P7-30 and P7-34. |
| 1452 | Gen CB Not Close | Genset circuit breaker (S2) failed to close when PTC enabled. | Warning | Refer to Section 5. |
| 1453 | Gen CB Not Open | Genset circuit breaker (S2) failed to open when PTC enabled. | Warning | Refer to Section 5. |
| 1459 | Reverse Power | Reverse power | Shutdown | Check wiring to voltage sense circuit; refer to CT Installation in Section 6. |
| 146 | Pre-High Coolant Temp | Engine is operating near cooling system capacity | Warning | Reduce load; check air inlets/outlets and remove obstructions to airflow; if engine can be stopped follow code 151. |
| 1461 | Loss Of Field | Loss of field (electric) due to reverse kVAR. | Shutdown | Check field circuit. |
| 1466 | Modem Failure | Modem failure | Warning | Check for open, short circuit to ground, and loose connections to the modem. |
| 1468 | Network Error | Network error | Warning | Refer to the LonWorks Network publications. |
| 1469 | Speed/Hz Match | Speed/Hz match | Shutdown | Check calibration file. |
| 1471 | Over Current | Over current | Warning | Check load and load lead connections. |
| 1472 | Over Current | Over current | Shutdown | Check load and load lead connections (fault may not reset for several minutes). |
| 151 | High Coolant Temp | Engine has overheated (coolant temperature has risen above the shutdown trip point) | Shutdown | Allow engine to cool; check coolant level; check airflow obstructions; check fan belt; check blower fan/remote radiator pumps; reset control and restart. |
| 197 | Low Coolant Level | Engine coolant level has fallen below the warning trip point. | Warning | If generator is powering critical loads and cannot be shut down, wait until next shutdown period, then follow code 235 procedure. |
| 200 | LOW OIL PRESSURE | Indicates engine oil pressure has dropped to an unacceptable level. | Warning | If powering critical loads, wait until next shutdown period and follow 201-SHUTDOWN procedure; check oil pressure via menu prior to clearing fault. |
| 201 | LOW OIL PRESSURE | Indicates engine oil pressure has dropped below the shutdown trip point. | Shutdown | Check oil level, lines and filters; replenish if low; reset control and restart. Oil pressure limits in Table 4-3. |
| 204 | OIL PRESS SENDER | The control has sensed that the engine oil pressure sender is out of its working range. | Warning | Check that the engine oil pressure sender is properly connected. |
| 210 | LOW COOLANT TEMP | Warning occurs when engine coolant temperature is 70°F (21°C) or lower, indicating the engine coolant heater is not operating or is not circulating coolant. | Warning | Indicates engine coolant heater is not operating or is not circulating coolant; check coolant heater power supply/fuse, low coolant level, and open heater element. |
| 211 | HIGH COOLANT TEMP | Indicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215°F (102°C) standby or 207°F (97°C) prime. | Warning | Reduce load if possible; check air inlets/outlets; follow 212-SHUTDOWN procedure if engine can be stopped. |
| 212 | Oil Temp Sensor H | Oil temperature sensor high | Warning | Check sender/connectors/wires; check resistance between P7-22 (OIL TEMP) and P7-26 (OIL TEMP COM). |
| 213 | Oil Temp Sensor L | Resistance of the coolant temperature sender is out of range. | Warning | Check the resistance of the sender; should be 500 to 2k ohms. |
| 214 | LOW COOLANT LVL | Indicates engine coolant level has fallen below the trip point. | Warning | Check coolant level in radiator and coolant recovery bottle; look for leakage; reset control and restart. |
| 215 | LOW COOLANT LVL | Indicates engine coolant level has fallen below the trip point. LOW COOLANT LVL Shutdown will not occur if genset is in Idle mode (low coolant warning only). | Shutdown | Check coolant level in radiator and recovery bottle and replenish if low; check defective coolant bottle hose or radiator cap; reset control and restart after correcting problem. Will not occur in Idle mode. |
| 220 | MAG PICKUP | Mag pickup speed indication is not being sensed or does not match generator set output frequency. | Shutdown | Restart and check RPM on the digital display; isolate per troubleshooting table 4-18. |
| 221 | FAIL TO CRANK | Possible fault with control or starting system; engine will not crank. | Shutdown | Check fuse F3 on the Engine Interface board; clean battery cable connections; recharge or replace battery. |
| 222 | OVERCRANK | Possible fuel system problem; engine stops cranking. | Shutdown | Check for empty fuel tank, fuel leaks, or plugged fuel lines; check/replace dirty fuel filter and air filter; reset and restart. |
| 223 | OVERSPEED | Indicates engine has exceeded normal operating speed (115% ±1% of nominal). | Shutdown | Inspect the mechanical fuel linkage and repair or replace; check the EFC for binding or damage; monitor the PCC duty cycle display and replace A32 or A38 as indicated. |
| 224 | FAIL TO SYNCHRONIZE | The generator set has not synchronized to the system bus within the allowable time frame. | Check governor system stability and adjust governing/synchronizer parameters; check for fuel system problems causing engine instability; widen synchronizing window and reduce acceptance time delay. | |
| 226 | FAIL TO CLOSE | Indicates that the paralleling breaker has been given a signal to close, but has not closed properly. | Verify charging mechanism of paralleling breaker; check the close signal to the breaker; verify auxiliary contact signals from the breaker to the control are operational. | |
| 230 | LOW DC VOLTAGE | Indicates battery voltage is below 10 VDC. | Warning | Recharge or replace battery; clean/tighten connections; check engine DC alternator; check battery charger float level. |
| 231 | HIGH DC VOLTAGE | Indicates battery voltage exceeds 32 VDC. | Warning | Check voltage float level on battery charger if applicable (lower float level); check engine DC alternator and replace if normal battery charging voltage is not obtained. |
| 232 | WEAK BATTERY | Indicates battery voltage drops below 60% of nominal for two seconds, during starting. | Warning | Recharge or replace the battery; see 230 LOW DC VOLTAGE. |
| 2323−2326 | Network Fault 5 thru 8 | Network fault 5 through 8 | ||
| 2327 | PTC Fault | PTC module or communication link not working properly when PTC enabled. | Warning | Check blinking light on PTC module; check B+ TB3-3 to TB3-4; check PTC status voltage TB3-5 to TB3-6 (~0.2 VDC); repower control. |
| 2329 | Low S1 Frequency | Low utility (S1) frequency. | Warning | Check S1 AC inputs and wiring to PTC at TB5; check sensor set points. |
| 2331 | Low S1 Voltage | Low utility (S1) voltage. | Warning | Repower PCC 2100 control to clear; check S1 AC inputs at TB5; check S1 pickup/dropout set points. |
| 2335 | Excitation Fault | Loss of all three voltage sense leads or failure in excitation circuit. | Shutdown | Critical shutdown fault; suspends Battle Short and shuts down immediately. |
| 2336 | Memory Error | Memory error | Shutdown | Try reloading calibration file. |
| 2337 | Pwr Tran Disabled | Power transfer disabled | Warning | Use InPower to enable PTC feature; cycle power off for 5 seconds then repower. |
| 2338 | Pwr Tran Failure | Power transfer failure | Warning | Check blinking light and B+ TB3-3 to TB3-4; check connections between TB2 and TB3; cycle power. |
| 2339 | Pwr Down Enabled | Power down enabled | Warning | None required. |
| 234 | Overspeed | Overspeed shutdown | Shutdown | Critical shutdown fault; suspends Battle Short and shuts down immediately. |
| 2341 | High Control Temp | High control temperature | Warning | Check genset room air flow. |
| 2342 | Too Long In Idle | Genset has been in Idle mode too long. | Warning | Exit idle mode. |
| 235 | Low Coolant Level | Engine coolant level has fallen below the shutdown trip point. | Shutdown | Check coolant level and replenish; look for leaks; reset control and restart. |
| 2358 | High S1 Voltage | Utility (S1) voltage increased above over voltage threshold. | Warning | Measure S1 AC inputs at PTC module; check utility nominal voltage; check sensor set points. |
| 2396 | S1 CB Not Close | Utility contact (S1) failed to close with PTC enabled. | Warning | Refer to Section 5. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Procedures
12Adjusting Default Settings (Controller Configuration Menu) adjustment
- Make sure Main Menu 1 is displayed and simultaneously press the Home Menu and Previous Main Menu buttons.
- Press the buttons next to the and symbols to navigate between the three submenus.
- Press the button next to the symbol until the + and − symbols are displayed.
- Press the button next to the + or − symbol to select the desired option.
- Press the symbol to save the changes.
Adjusting Values/Parameters (Adjust Menu) adjustment
⚠ If the Home button or Previous Main Menu button is pressed before pressing the save symbol, the changes are not saved.
⚠ Long periods of engine idling can eventually affect engine performance and may void engine warranty.
- Press the button next to the symbol in the display until the + and − symbols are displayed.
- If necessary, press the button next to the or symbols to move to the numeric character you wish to change.
- Press the button next to the + symbol to increase the value; press the button next to the − symbol to decrease the value.
- After adjusting, press the symbol to save; make sure the cursor is on the last numeric character before pressing.
Adjusting Values/Parameters (PowerCommand 2100 Control) adjustment
- Press the button next to the down arrow symbol until the + and - symbols are displayed.
- Press the button next to the arrow symbols to move to the numeric character to be changed.
- Press the button next to + to increase the value or select a parameter; press - to decrease.
- Press the save symbol to save the changes (make sure the cursor is on the last numeric character).
- If the Home button or Previous Main Menu button is pressed before the save symbol, the changes are not saved.
Controller Configuration (PowerCommand 2100 Control) adjustment
- Make sure Main Menu 1 is displayed.
- Simultaneously press the Home Menu and Previous Main Menu buttons to view the first Controller Configuration menu.
- Press the buttons next to the up and down symbols to navigate between menus.
- Press the button next to the + or - symbol to select the desired option.
- Press the save symbol to save changes; pressing Home or Previous Main Menu before the save symbol leaves changes unsaved.
Convert Day Tank Controller 240 VAC to 120 VAC adjustment
- Remove the two jumpers between terminals TB1-6 and TB1-7.
- Connect one jumper between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
- Move selector switch S103 on the control PCB to the up position for 120V.
- If equipped with a transformer, remove jumpers between H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Day Tank Controller Conversion 240 VAC to 120 VAC adjustment
- Remove the two jumpers between terminals TB1-6 and TB1-7 and connect one between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
- Move selector switch S103 on the control PCB to the up position for 120V.
- On the control transformer, remove the two jumpers between terminals H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Dip Adjustment adjustment
- Turn the DIP pot clockwise to increase the voltage vs frequency slope for frequencies below the UFRO threshold.
- Greater slope gives greater voltage roll off as frequency drops, easing large load pickup but increasing voltage dip.
- Turn the pot fully counterclockwise to make the slope the same above and below the threshold frequency.
Dwell Adjustment adjustment
- Turn the DWELL pot clockwise to increase dwell time (voltage recovery time when frequency dips below threshold).
- Turn the DWELL pot fully counterclockwise to eliminate dwell.
- With no dwell, voltage recovery follows engine speed recovery.
Electric Governor Controller Adjustments adjustment
⚠ If adjustment must be made while the unit is running, use extreme caution around hot manifolds and moving parts
Tools: Frequency meter
- Move RUN/STOP/REMOTE switch to RUN and operate set at no load.
- Confirm DROOP potentiometer adjust is set at zero position.
- Set speed by adjusting the SPEED potentiometer to 50 or 60 Hz.
- Adjust GAIN potentiometer clockwise until engine starts to hunt, then counterclockwise until speed is stable.
- Adjust the 'B' potentiometer the same as GAIN.
- Adjust the 'I' potentiometer to decrease overshoot above rated speed.
- Apply 1/4 load and adjust the GAIN potentiometer again.
- Apply full load to be certain the set will carry it; lengthen actuator linkage if it will not.
Governor Adjustments (Type A Electric Governor) adjustment
- Set selector switch S1 to OFF, S2 to appropriate model position.
- Set pots initially: Gain 20%, I 20%, D 30%, Droop 0%.
- Start set, adjust Speed pot for required frequency (60Hz=1800RPM or 50Hz=1500RPM) at operating temperature.
- Disconnect load, turn Gain pot to 100% or until unstable, then back off until stable.
- Adjust D and I pots similarly; readjust Speed if necessary.
- Push throttle to minimum speed, release and observe overshoot (2-5 Hz acceptable); adjust I pot to reduce overshoot or hunting.
Initial Start Setup adjustment
⚠ Selecting this menu resets all operating parameters to default values; perform only by technically qualified personnel.
- Press RESET, MENU and PHASE SELECT simultaneously to invoke the Initial Start Setup menu.
- Toggle the Standby/Prime option.
- Select the correct generator set model, frequency and kW rating.
- Select the correct nominal line-to-line output voltage.
- Select DELTA or WYE.
- Select SAVE to save changes; MAIN MENU is then displayed.
Mechanical Governor Adjustment adjustment
Tools: Accurate frequency meter
- Using an accurate frequency meter, measure frequency under full load.
- Turn the speed adjustment screw on the governor to adjust to nominal 50 or 60 Hz.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Voltage reconnection
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| AVR response jumper | A to C | For generator output 90 kW or less (SX440 and MX321) | ||
| Auxiliary terminal board TB21 | K1, K2, P2, P3, P4, S2, S1, A2, A1 | A1 and A2 connect a VAR/power factor controller when paralleling with a utility; S1 and S2 connect a droop compensating CT when paralleling with a generator set or utility | ||
| CT1 - U load leads (A phase); CT2 - V load leads (B phase); CT3 - W load leads (C phase) | 6 lead gensets: generator output leads routed through CTs; 12 lead gensets: load wires routed through CTs | 12-lead sets have dual secondary CTs (3 pins); 6-lead sets have single secondary CTs (2 pins) | ||
| Day tank LO SHUTDOWN engine shutdown connection | TB1-14 to engine block ground; TB1-15 to TB2-16 on the ECM | |||
| Fault relay K8/K9 (Dry Contact Module) | K8=Over Crank, Low Oil Pressure, High Engine Temperature, Low Coolant Level, Low Fuel Level; K9=Low Fuel Level, Rupture Basin | Contact ratings: 40A max carry/break N.O. 12V coil, 30A N.C. 12V coil, 20A N.O./10A N.C. 24V coil | ||
| MX321 PMG-excited jumper positions | 2-3, 4-5 and 6-7 | These jumpers must be in these positions | ||
| MX321 voltage regulator frequency jumper | 3-2 for 50 Hz; 3-1 for 60 Hz | |||
| SX440 voltage regulator frequency jumper | C-50 for 50 Hz; C-60 for 60 Hz | |||
| TB3 (ECM alternative RUN/STOP/REMOTE connection) | TB3-1=REMOTE, TB3-2=RUN, TB3-3=STOP | Provides alternative direct connection to ECM for troubleshooting or customer connection | ||
| Voltage trimmer R21 | voltage regulator terminals 1 and 2 | There must be a jumper between terminals 1 and 2 when voltage trimmer R21 is not used | ||
| single phase | QSG-Series power distribution panel voltage selector switch S1 position | main output terminals | Rotary switch under lockable cover selects 120/240 VAC single phase | |
| single phase | Voltage regulator terminal 6 | jumpered to terminal 8 | When the generator is connected for single-phase output, terminal 6 is not connected to the isolation transformer | |
| three phase | QSG-Series power distribution panel voltage selector switch S1 position | main output terminals | Rotary switch selects 120/208 VAC three phase | |
| 110V - 120V L-N | Single phase, 2-wire | Jumper locations for single phase, 2-wire | PTC Module AC wiring (0300-5382-01, -02) | |
| 120 | single phase | Day tank fuel pump control power reconnection | move jumpers from TB1-6/TB1-7 to TB1-5/TB1-6 and TB1-7/TB1-8 | Move selector switch S103 on the control PCB to the up position for 120 V (factory set for 240 V, S103 down) |
| 190, 200, 208, 220, 230, 240, 380, 416, 440, 460, 600 (L-L) | 3 (three phase) | 3 or 4 wires | Voltage Configuration submenu; default = 3Ph 208V 4W | |
| 190V - 240V L-L | Three phase | Jumper locations for three phase, 190V-240V L-L | Use 0300-5382-01 for 190V-240V L-L, 50/60 Hz | |
| 200, 220, 230, 240 (L-L) | 1 (single phase) | 3 wires | Voltage Configuration submenu (Governor/Regulator Setup) | |
| 200V - 240V L-L | Single phase, 3-wire | Jumper locations for single phase, 3-wire | PTC Module AC wiring | |
| 24 | Day tank fuel pump control logic power (two lead harness, no transformer) | TB1-19 to positive (+) 24 V starter motor solenoid; TB-20 to negative (-) | Provides 24 VDC for the control circuit | |
| 240 | single phase | Day tank fuel pump control default factory connection | jumpers between terminals TB1-6 and TB1-7 | Selector switch S103 on the control PCB in the down position for 240 V |
| 380V - 600V L-L | Three phase | Jumper locations for three phase, 380V-600V L-L | Use 0300-5382-02 for 380V-600V L-L, 50/60 Hz |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
How many kW is the Cummins/Onan DGDB?
The Cummins/Onan DGDB is rated 100 kW standby (125.0 kVA).
What engine is in the Cummins/Onan DGDB?
The Cummins/Onan DGDB is powered by the Cummins/Onan 6BT5.9 engine.
Is the Cummins/Onan DGDB diesel or gas?
The Cummins/Onan DGDB runs on diesel.
What is the oil capacity of the Cummins/Onan DGDB?
The Cummins/Onan 6BT5.9 engine in the Cummins/Onan DGDB has an oil capacity of 16.0 liters.
What is the cooling system capacity of the Cummins/Onan DGDB?
The Cummins/Onan DGDB cooling system holds 25 liters (6.6 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.
What is the continuous rating of the Cummins/Onan DGDB?
The Cummins/Onan DGDB is rated 90 kW prime (113 kVA), against 100 kW standby.
What is the sound level of the Cummins/Onan DGDB?
The Cummins/Onan DGDB is rated at 75.0 dBA at 7 m, per the manufacturer specification sheet.
How much does the Cummins/Onan DGDB weigh?
The Cummins/Onan DGDB has a dry weight of 1163 kg (2563 lb).
How big is the fuel tank on the Cummins/Onan DGDB?
The Cummins/Onan DGDB has a 25 liter (7 US gallon) fuel tank, giving about 8 hours of runtime.
What voltage does the Cummins/Onan DGDB produce?
The Cummins/Onan DGDB is offered in 110/190 V, 220/380 V, 347/600 V, 1 or 3-phase.
What size battery does the Cummins/Onan DGDB need?
The Cummins/Onan DGDB uses 1 battery, 12 Volts DC V each, 1080 (minimum) CCA, group 4D, per the manufacturer specification sheet.
What alternator does the Cummins/Onan DGDB use?
The Cummins/Onan DGDB uses a UR alternator. It has 4 poles.
Which oil filter part number does the Cummins/Onan DGDB take?
The Cummins/Onan DGDB uses oil filter part number 187-0014.
What fuel filter does the Cummins/Onan DGDB use?
The Cummins/Onan DGDB uses fuel filter part number 187-0011.
What air filter fits the Cummins/Onan DGDB?
The Cummins/Onan DGDB uses air filter part number 140-2148.
Troubleshooting
6Fault codes
| Code | Meaning |
|---|---|
| 234 | Overspeed |
| 1433 | Emergency Stop |
| 1434 | Remote Emergency Stop |
| 121 | Speed Signal Lost |
| 2335 | Excitation Fault |
| 1123 | Shutdown After Battle Short |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Cummins/Onan DGDB troubleshooting guide (78 entries) →
Repair guides
33- Adjusting Default Settings (Controller Configuration Menu)
- Adjusting Values/Parameters (Adjust Menu)
- Adjusting Values/Parameters (PowerCommand 2100 Control)
- Changing the Air Cleaner Element (Type A Filter Assembly)
- Changing the Air Cleaner Element (Type B Filter Assembly)
- Controller Configuration (PowerCommand 2100 Control)
- Convert Day Tank Controller 240 VAC to 120 VAC
- Convert Day Tank Fuel Pump Control from 120 VAC to 240 VAC
- Convert Day Tank Fuel Pump Control from 240 VAC to 120 VAC
- Current Transformer (CT) Installation
- Day Tank Controller Conversion 240 VAC to 120 VAC
- Disassembling the PMG
- Electric Governor Controller Adjustments
- Fuel Transfer Pump Motor Connections
- Fuel Transfer Pump Motor Connections
- Generator Disassembly
- Generator Reassembly
- Individual Generator Set Startup
- Magnetic Speed Pickup Unit (MPU) Installation
- Manual System Operation (paralleling verification)
Step-by-step procedures compiled from the Cummins/Onan service manual for this model.
Parts
102| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 102-1147 | Gasket, Drain-Oil Pan | 1 | Gasket | Amazon eBay |
| 140-2148 | Element, Cleaner-Air | 1 | Air filter | eBay |
| 140-2150 | Element, Cleaner-Air Primary | Air filter | eBay | |
| 150-0717 | Switch Assembly, Overspeed | 1 | Sensor | Amazon eBay $99.95 |
| 150-1406 | Sensor, Speed - Magnetic | 1 | Sensor | Amazon eBay |
| 150-1557 | Wheel, Sensor-Speed | 1 | Sensor | eBay |
| 150-2201 | Sensor, Speed – Magnetic | 1 | Sensor | Amazon eBay |
| 187-0001 | Pump, Water | 1 | Pump | Amazon eBay |
| 187-0003 | Gasket Kit, End-Top | Gasket | Amazon eBay | |
| 187-0005 | Injector | Injector | Amazon Amazon eBay eBay | |
| 187-0009 | Belt, Drive | 4 | Belt | Amazon eBay |
| 187-0011 | Filter, Fuel | 1 | Fuel filter | Amazon |
| 187-0013 | Pump, Transfer-Fuel | Pump | Amazon eBay $100.99 | |
| 187-0014 | Filter, Oil | Oil filter | Amazon eBay $24.49 | |
| 187-0019 | Pump, Injection | Pump | Amazon eBay | |
| 187-0020 | Thermostat | 1 | Thermostat | Amazon eBay |
| 191-1983-02 | Alternator, 24 Volt Spec B-O (Prestolite) | 1 | Alternator | Amazon eBay |
| 191-i962-02 | Starter, Negative Ground 24 volt Spec B-F | 1 | Starter | Amazon eBay |
| 191-i981.1 | Alternator, 24 Volt Spec E-H (Bosch) | Alternator | buy | |
| 193-0244 | Sender, Pressure - 0i1 | 1 | Sensor | Amazon eBay |
| 193-0322 | Sender, Coolant-Low | 1 | Sensor | Amazon eBay |
| 193-0353 | Sender, Temperature - Oil | 1 | Sensor | Amazon eBay |
| 193-0375 | # Sender, Water Temperature | 1 | Sensor | Amazon eBay |
| 300-2880 | Board, Voltage Regulator (VR21) | 1 | Avr | Amazon eBay FridayParts $350.50 |
| 309-0128 | Thermostat - Adjustable | 1 | Thermostat | Amazon eBay |
| 309-0269 | Sender, Temperature-Lo Engine | 1 | Sensor | Amazon eBay $239.00 |
| 309-0272 | Regulator, Voltage - 24 VDC (Used on 35 A MP Alternator) | 1 | Alternator | Amazon eBay |
| 309-0561 | Alternator & Drive Components Group Pulley. Alternator - Multi Groove (Use with 35 A MP Alternator) | 1 | Alternator | Amazon eBay |
| 333-0292-01 | Thermostat (Includes Plug) | Thermostat | eBay | |
| 333-0292-02 | Thermostat (Includes Plug) | Thermostat | eBay | |
| 501-0441 | Line, Fuel - Flex (Fuel In) | 1 | Hose | Amazon eBay |
| 501-0502 | Line, Fuel-Flex (Fuel Out) | 1 | Hose | Amazon eBay |
| 503-0098 | Hose, Oil Drain - Bulk (Order By The Foot - 3 Feet Required) | 1 | Hose | Amazon eBay |
| 503-1274 | Hose, Radiator Drain | 1 | Hose | Amazon eBay |
| 503-1379-01 | Hose, Radiator | 2 | Hose | Amazon eBay |
| 503-1391-01 | Hose, Radiator | 17 | Hose | Amazon eBay |
| 509-0125 | Key, Handle - Screw, Lock (3/8 - 16 x .75") | 1 | Seal | Amazon eBay |
| 982-0200 | Air Filter | 6 | Air filter | Amazon eBay |
| GM12667 | Sealing ring | 1 | Seal | Amazon eBay |
| LF3349 | Lube, Full-Flow Spin-On | 1 | Oil filter | Amazon eBay $15.00 NAPA $15.10 FridayParts $229.20 |
| S103 | Selector switch | Switch | Amazon eBay | |
| 102-1237 | Adapter, Drain-Oil | 1 | Service part / kit | Amazon eBay |
| 130-1788 | Cap, Radiator | Service part / kit | Amazon eBay | |
| 130-3064 | Radiator | 36 | Service part / kit | Amazon eBay |
| 130-3080 | Fan, Radiator | Service part / kit | Amazon eBay | |
| 140-1260 | Fitting, Safety Filter | 2 | Service part / kit | Amazon eBay $116.27 NAPA $10.13 |
| 140-1548 | Indicator, Service | 1 | Service part / kit | Amazon eBay $49.99 NAPA $32.16 |
| 150-1456 | Bracket and Point Assembly | 1 | Service part / kit | Amazon eBay |
| 150-2218-02 | Actuator, Governor (24VLX) | Service part / kit | Amazon eBay | |
| 151-0402 | Potentiometer-Speed Control (R11) | 1 | Service part / kit | Amazon eBay SinoCMP $299.00 FridayParts $365.00 |
| 155-2062-03 | Cap, Rain | Service part / kit | eBay | |
| 155-2251 | Silencer | Service part / kit | eBay | |
| 155-2253 | Adapter, Exhaust | 1 | Service part / kit | eBay $139.00 |
| 187-0012 | Filter, Fuel | 1 | Service part / kit | Amazon eBay $149.89 NAPA $17.15 |
| 193-0330 | Gauge, Oil Temperature (M6) | 1 | Service part / kit | Amazon eBay |
| 205-0089 | Fan, Cooling-Generator | 1 | Service part / kit | Amazon eBay |
| 232-2445 | Suppressor, Voltage | Service part / kit | eBay | |
| 302-0608 | Ratio | 3 | Service part / kit | Amazon eBay |
| 302-0885 | Screw, Machine - Round Head, Black Zinc Finish (#6-32 X 1/2") | 1 | Service part / kit | Amazon eBay |
| 302-1790 | Ammeter (M13) | Service part / kit | eBay | |
| 302-1873-01 | Tachometer (M16) | Service part / kit | eBay | |
| 303-0261 | External Adjust Used With VRAS-2 Voltage Regulator Assembly With External Adjust | 1 | Service part / kit | Amazon eBay |
| 306-0036 | Point Assembly, Overspeed (Includes Contact And Screw) | 1 | Service part / kit | eBay |
| 308-0784 | 6 193-0250 2 7 193-0352 1 8 193-0351 1 o 302-1642 1 10 151-0402 1 11 302-0885 1 815-0385 | 1 | Service part / kit | eBay $248.00 |
| 308-0785 | Component 308-0785 | 1 | Service part / kit | Amazon eBay |
| 309-0553 | Switch, Temperature-Pre Water | 1 | Service part / kit | Amazon eBay $127.46 |
| 309-0554 | SWITCH WATER | 1 | Service part / kit | Amazon eBay $159.00 |
| 321-0094 | Fuse, Cartridge - 5 Amp (F4, F5) | 2 | Service part / kit | Amazon eBay |
| 321-0231 | Fuse, Cartridge - 15 Amp (F3) | 1 | Service part / kit | Amazon eBay |
| 322-0017 | Lamp, Incandescent - 28 VDC (DS11) | 1 | Service part / kit | Amazon eBay |
| 322-0369-02 | Lamp, Incandescent - 1/3 Watt 28 VDC | 12 | Service part / kit | Amazon eBay $78.00 |
| 332-0052 | Clamp, Loop | 1 | Service part / kit | Amazon eBay |
| 333-0059 | Heater, Electrical-120 VAC 125 Watt | Service part / kit | eBay | |
| 333-0151 | Heater, Electrical - 75 Watt, 120 VAC; 300 Watt, 240 VAC | 1 | Service part / kit | Amazon eBay |
| 333-0291-01 | Heater, Engine-750 Watt 120 volt | Service part / kit | eBay | |
| 333-0291-02 | Heater, Engine-750 Watt 240 Volt | Service part / kit | eBay | |
| 333-0378 | Heater, 240 Volt-150 Watt | 1 | Service part / kit | eBay |
| 333-0379 | Heater, Ring-240 V, 300 W | Service part / kit | eBay FridayParts $1069.72 | |
| 357-0013 | Rectifier, Diode | 1 | Service part / kit | eBay |
| 358-0096 | Diode, Rectifier - Negative (CR4, CR5, CR6) Standard | 3 | Service part / kit | eBay |
| 358-0097 | Diode, Rectifier - Positive (CR1, CR2, CR3) Standard | 3 | Service part / kit | eBay |
| 504-0011 | Valve, Shutoff (1/2”) | 1 | Service part / kit | Amazon eBay $59.95 |
| 504-0028 | Valve, Radiator Drain | 1 | Service part / kit | Amazon eBay |
| 510-0101 | Bearing (Generator) | 1 | Service part / kit | Amazon eBay |
| 517-0221 | Gauge, Temp-Oil (M15) | Service part / kit | eBay | |
| 526-0327 | Control, Governor | Service part / kit | Amazon eBay | |
| 960-0136 | Battery, 24V, 55Ah, AGM | 8 | Service part / kit | Amazon eBay |
| 965-0520 | Cooling Fan | 37 | Service part / kit | Amazon eBay |
| GM12641 | Safety/locking agent | 1 | Service part / kit | Amazon eBay |
| GM12657 | Dipstick | 1 | Service part / kit | Amazon eBay |
| GM12676 | Cylinder liner | 1 | Service part / kit | Amazon eBay |
| GM12678 | Screw plug | 1 | Service part / kit | Amazon eBay |
| GM12697 | Torx-head bolt | 1 | Service part / kit | Amazon eBay |
| GM12921 | Hexagon bolt | 1 | Service part / kit | Amazon eBay |
| GM12924 | Rear end cover | 1 | Service part / kit | Amazon eBay |
| GM12936 | Wrapped bearing bush | 1 | Service part / kit | Amazon eBay |
| GM12937 | Wrapped bearing bush | 1 | Service part / kit | Amazon eBay |
| GM12954 | Dipstick | 1 | Service part / kit | Amazon eBay |
| GM12970 | Compression spring | 1 | Service part / kit | Amazon eBay |
| GM13175 | Pipe clamp | 1 | Service part / kit | Amazon eBay |
| TB1-6 | Control box terminal (TB1-6) | * | Service part / kit | Amazon eBay NAPA $316.58 |
| TB1-7 | B+ OUTPUT | Service part / kit | Amazon eBay NAPA $13.85 |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Prime | 6.8 | 26.0 | |
| Prime | 3% | 5.3 | 20.0 |
| Prime | 25% | 2.4 | 9.0 |
| Prime | 50% | 12.0 | 3.2 |
| Prime | 75% | 17.0 | 4.5 |
| Prime | 100% | 2.4 | 9.0 |
| Standby | 7.5 | 28.0 | |
| Standby | 3% | 5.8 | 22.0 |
| Standby | 25% | 2.6 | 10.0 |
| Standby | 50% | 13.0 | 3.4 |
| Standby | 75% | 18.0 | 4.8 |
| Standby | 100% | 23.1 | 6.1 |
Available documents
This page was generated from the 22 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.