HomeCummins/OnanCummins/Onan DGDB

Cummins/Onan DGDB Generator Set

The Cummins/Onan DGDB is a 100 kW (125 kVA) diesel standby generator set powered by a Cummins/Onan 6BT5.9-G6 engine. It is available at 110/190 V, 120/208 V, 127/220 V, 139/240 V, 220/380 V, 240/416 V, 254/440 V, 277/480 V, 347/600 V and 120/240 V, three phase-phase and 60 Hz. It holds about 16.4 L (4.3 gal) of oil and 24.6 L (6.5 gal) of coolant, with a maximum ambient rating of 50 °C. Starting uses 1 group-4 battery rated 460 CCA at 12 V. The set measures 2662×1016×1252 mm (104.8×40.0×49.3 in), weighs about 1163 kg (2564 lb) and produces 70 dBA at 7 m. An integrated tank holds 25 L (6.6 gal).

100 kW
Standby
5.9 L
Displacement
16.4 L
Oil capacity
3
Document types

How to read your Cummins/Onan serial & model number →

Specifications

Fueldiesel
Frequency60.0 Hz
Standby power100 kW
Standby kVA125
Prime power90 kW
EmissionsTier 1
ControllerPCC, PowerCommand, PowerCommand 2100, PowerCommand PCC2100
Oil capacity16.4 L
Voltage options110/190 V, 120/208 V, 127/220 V, 139/240 V, 220/380 V, 240/416 V, 254/440 V, 277/480 V, 347/600 V, 120/240 V
Phase3
Power factor0.8
Battery group4D
Battery cranking460 CCA
Battery voltage12-volt V
Battery quantity1
Coolant capacity24.6 L
Max ambient50 °C
Dimensions (L×W×H)2662×1016×1252 mm
Dry weight1163 kg
Wet weight1202 kg
Sound level70.0 dBA @ 7 m
Fuel tank25.0 L

Engine

Cummins/Onan 6BT5.9-G6
Oil capacity16.4 L
Coolant capacity24.6 L
Displacement5.9 L
AspirationTurbocharged
Rated speed1800 rpm

Maintenance & consumables

for the Cummins/Onan 6BT5.9-G6
ItemSpecCapacityPart #Interval
Air filter find
Fuel filter find
Oil filter find
Belt find
Coolant22.8
Oil16.4

Common questions

What is the power rating of the Cummins/Onan DGDB?

The Cummins/Onan DGDB is rated 100 kW standby (125.0 kVA).

What engine does the Cummins/Onan DGDB use?

The Cummins/Onan DGDB is powered by the Cummins/Onan 6BT5.9-G6 engine.

What fuel does the Cummins/Onan DGDB use?

The Cummins/Onan DGDB runs on diesel.

What is the oil capacity of the Cummins/Onan DGDB?

The Cummins/Onan 6BT5.9-G6 engine in the Cummins/Onan DGDB has an oil capacity of 16.4 liters.

Troubleshooting

54

Fault codes

CodeMeaning
234Overspeed
1433Emergency Stop
1434Remote Emergency Stop
121Speed Signal Lost
2335Excitation Fault
1123Shutdown After Battle Short
1416Fail To Shut Down
1131Battle Short Active
Fault Code TableStatus Indicators
135Oil Pressure Sensor High
141Oil Pressure Sensor Low
143Pre-Low Oil Pressure Sensor
144Coolant Temperature Sensor High
145Coolant Temperature Sensor Low
146Pre-High Cool Temp
151High Coolant Temp
197Low Coolant Level
235Low Coolant Level
359Fail to Start
415Low Oil Pressure
441Low Battery Voltage
442High Battery Voltage
1124Delayed Shutdown
1244Engine Normal Shutdown
1311Customer Inputs #1
1312Customer Inputs #2
1317Customer Inputs #3
1318Customer Inputs #4
1334Crit Scaler OR
1335Non-Crit Scaler OR
1417Power Down Failure
1435Low Coolant Temperature
1438Fail to Crank
1442Weak Battery
1443Battery Failed
1444KW Overload
1445Short Circuit
1446High AC Voltage
1447Low AC Voltage
1448Under Frequency
1449Over Frequency
1461Loss of Field
1466Modem Failure
1468Network Error
1469Speed/Hz Match
1471Over Current
1472Over Current
2336Memory Error
2341High Control Temperature
2342Too Long in Idle
2967Governor Fault
2968AVR Fault
2969LON Failure
2972Field Overload

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

13
Part #DescriptionQtySystem
191-1983-02Alternator, 24 Volt Spec B-O (Prestolite)1Alternator buy
191-i962-02Starter, Negative Ground 24 volt Spec B-F1Starter buy
191-i981.1Alternator, 24 Volt Spec E-H (Bosch)Alternator buy
LF3349Lube, Full-Flow Spin-On1Lube filter Amazon eBay $15.44
928-0502BService part / kit buy
928-0506Service part / kit buy
960-0504AService part / kit buy
960-0505Service part / kit buy
960-0627CService part / kit buy
960-12Service part / kit buy
S103selector switch on the control PCBService part / kit dieselpartscenter $2.21
TB1-6terminals between TB1-5 and TB1-7 in the control boxService part / kit buy
TB1-7terminals between TB1-6 and TB1-8 in the control boxService part / kit buy

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Prime0%2.49.0
Prime25%8.02.0
Prime50%12.03.2
Prime75%17.04.5
Prime100%23.06.1
Standby
Standby0%2.610.0
Standby25%8.02.0
Standby50%13.03.4
Standby75%18.04.8
Standby100%24.06.4

Available documents

Spec sheetParts manualService manual