Home›Cummins/Onan›Cummins/Onan DGDA

Cummins/Onan DGDA Generator Set

The Cummins/Onan DGDA is a 40 kW (50 kVA) diesel standby generator set powered by a Cummins/Onan 6BT5.9 engine. It is available at 24 V, 3-phase, 60 Hz and rated 80 A. It holds about 16 L (4.2 gal) of oil and 25 L (6.6 gal) of coolant, with a maximum ambient rating of not stated °C. Starting uses 1 group-4 battery rated 1080 CCA at 12 V. The set measures not stated×not stated×not stated mm (None×None×None in), weighs about not stated kg (None lb) and produces not stated dBA at not stated m. An integrated tank holds 25 L (6.6 gal), roughly not stated hours of runtime. The same 6BT5.9 engine also powers generator sets from AKSA.

40 kW
Standby
5.9 L
Displacement
16.0 L
Oil capacity
4
Document types

How to read your Cummins/Onan serial & model number →

Typical fuel consumption for 40–45 kW Diesel generators →

Compare with other 40–45 kW Diesel generators →

Service parts for the DGDA

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required

Fuel system

1 required

Oil system

1 required

Belts

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Fueldiesel
Frequency60.0 Hz
Standby power40 kW
Standby kVA50
Prime power32 kW
EmissionsEPA Certification
ControllerPCC, PowerCommand, PowerCommand 2100, PowerCommand PCC 3100, PowerCommand PCC2100
Oil capacity16.0 L
AlternatorUR (4-pole)
Voltage options12 V
Phase1 or 3
Rated current80 A
Power factor0.8
Circuit breaker80 A
Battery group4D
Battery cranking1080 (minimum) CCA
Battery voltage12 Volts DC V
Battery quantity1
Coolant capacity25 L
Max ambientnot stated °C
Dry weight1141 kg
Sound level70.0 dBA @ not stated m
Fuel tank25.0 L
Tank runtimenot stated hr

Engine

Cummins/Onan 6BT5.9
Oil capacity16.0 L
Coolant capacity25.0 L
Displacement5.9 L

Filters for the Cummins/Onan 6BT5.9

8

Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.

SystemFilterDescriptionCross-references
Oil filterP558615Lube Filter, Spin-On Full FlowCUMMINS 10521, CUMMINS 3865405, NAPA 1607, NAPA 61607 buy
Oil filterP558616Lube Filter, Spin-On Full FlowCUMMINS 3290712, CUMMINS 3890709, NAPA 1602, BALDWIN BT427 KuduParts $11.00 FridayParts $13.20
Fuel filterP550440Fuel Filter, Spin-On SecondaryCUMMINS 3831063, CUMMINS 3890707, NAPA 3358, BALDWIN BF788 FridayParts $356.80
Fuel filterP553004Fuel Filter, Spin-OnCUMMINS 3903640, CUMMINS 53C0045, NAPA 3358, RENAULT VI 0000150564 FridayParts $18.20
Fuel / water separatorP551329Fuel Filter, Water Separator Spin-On Twist&DrainCUMMINS 11E170210, CUMMINS 3890063, NAPA 3357, BALDWIN BF1280 FridayParts $151.00
Fuel / water separatorP550248Fuel Filter, Water Separator Spin-On Twist&DrainCUMMINS 1492827, CUMMINS 3286503, NAPA 3472, BALDWIN BF1226 FridayParts $229.00
Coolant filterP554071Coolant Filter, Spin-OnCUMMINS 209604, CUMMINS 209606, NAPA 4071, WALGAHN-MOTORENTECHN 00811412 FridayParts $397.60
Coolant filterP554073Coolant Filter, Spin-OnCUMMINS 209605, CUMMINS 209607, NAPA 4073, VERSATILE 00104040 KuduParts $40.00

Same engine, other brands

1 brand

The Cummins/Onan 6BT5.9 in this set also powers 1 generator set sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
AKSAAC110

Maintenance & consumables

for the Cummins/Onan 6BT5.9
ItemSpecCapacityPart #Interval
Air filterElement, Cleaner-Air140-2148 eBay
Fuel filterFilter, Fuel187-0011 Amazon
Oil filterFilter, Oil187-0014 Amazon eBay $24.49
Batterynot stated—
BeltBelt, Drive187-0009 Amazon eBay
Coolant21.0 litres—
Coolant filter—
OilAPI Class CC/CD with a maximum sulphated ash content of 1.85 percent17.3 quarts—8 hr
Spark plugnot stated—

Service intervals

32
ItemActionHoursMonthsNotes
Coolant HeaterCheck50 hrVerify hot coolant is being discharged from the outlet hose.
Coolant LevelCheck8 hr
Coolant Level (Recovery Tank)Check8 hrTable 5-1
Exhaust Condensate TrapDrain8 hrTable 5-1
Fuel LevelCheck8 hrTable 5-1
Fuel Tanks (water and sediment)Drain8 hrDrain 1 cup or more of fuel to remove water and sediment.
General Genset InspectionInspect8 hrTable 5-1; also indicated for weekly/50 hours (X1, X2)
Inspect GensetCheck8 hrCheck for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.
Oil LevelCheck8 hrTable 5-1
Water and Sediment from Fuel TankDrain8 hrTable 5-1; drain 1 cup or more of fuel to remove water and sediment
Air CleanerClean50 hrTable 5-1; X3 perform more often in dusty conditions
Battery Charging SystemCheck50 hrTable 5-1
Charge Air PipingCheck50 hrTable 5-1
Crankcase OilDrain50 hrFirst service — Break-in: drain and replace the crankcase oil after the first 50 hours of operation on new generator sets.
Engine oil and filterChange50 hrFirst service — Drain and replace crankcase oil after first 50 hours on new generator sets
Starting BatteriesCheck50 hrTable 5-1
Battery Electrolyte LevelCheck200 hrCheck at least every 200 hours of operation; disregard for maintenance-free battery
Anti-freeze and DCA ConcentrationCheck250 hr6 moTable 5-1
Coolant FilterChange500 hr6 moTable 5-1
Cooling SystemClean500 hr6 moTable 5-1
Crankcase BreatherClean500 hr6 moTable 5-1
Crankcase Oil and FilterChange250 hr12 moTable 5-1 X6: if genset is used for standby applications, change oil every 12 months or 250 hours, whichever comes first
Drive Belt TensionCheck250 hr6 moVisually check belt for evidence of wear or slippage. Replace if hard or brittle. Refer to engine operation and maintenance manual.
Fuel Filter(s)Drain250 hr6 moTable 5-1
Fuel FiltersChange250 hr6 moTable 5-1
Governor AdjustmentCheck250 hr3 mo
Radiator Hoses for Wear & CracksCheck250 hr6 moTable 5-1
Generator bearingInspect1000 hrInspect for wear every 1000 hours by an Onan Distributor
Valve LashAdjust1000 hrTable 5-1: after 1000 hours; contact an authorized service center for service
Generator bearingReplace10000 hr24 moPrime power: every 10,000 hours or after two years; standby power: every five years
Air cleaner elementChange500 hr12 moYearly or sooner if service indicator pops up
Generator Set ExerciseTest1 moExercise the generator set at least once a month for a minimum of 30 minutes, under not less than 30 percent of the nameplate rating

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceClearance around generator set for maintenance and service access1meter (3 feet)
ClearanceExhaust pipe clearance from combustible wall or partition12inches (305 mm)minimum
ClearanceFloat switch lift below C-clip stop1/8inch (3 mm)
ClearanceFuel line clearance from electrical wiring1/2inch (12.7 mm)minimum
ClearanceFuel line clearance from hot exhaust parts2inch (51 mm)minimum
ClearanceOverspeed switch magnet-to-fly arm air gap (minimum)0.005inches (0.13 mm)
ClearanceVibration isolator base elevation (max difference between isolator bases)0.25inch (6 mm)
ClearanceVibration isolator top plate to base clearance0.25inch (6 mm)nominal, minimum
GapMechanical overspeed switch air gap between magnet and fly arm (replace switch if less)0.005inches (0.13 mm)
OtherAVR DROOP preset at factoryfive percent droop at full load and zero power factor
OtherBattery electrolyte corrected specific gravity (fully charged)1.260electrolyte temperature corrected
OtherBattery electrolyte specific gravity (fully charged)1.260specific gravitycorrected to 80 F (27 C)
OtherBattery electrolyte specific gravity charge threshold1.215specific gravitycharge battery if reading is below this value
OtherBattery recharge threshold specific gravity1.215
OtherBattery specific gravity recharge threshold1.260specific gravityrecharge if below
OtherBattery specific gravity temperature correctionfour gravity points (0.004) for every ten degrees above 80 F (27 C)
OtherBattery specific gravity, fully chargedapproximately 1.260at 80°F (27°C)
OtherCool-down at idle0−30min
OtherCoolant level below radiator cap opening2inches
OtherCustomer output relay contacts rating (TB1 outputs 1-4)2amps at 30 VDCnormally open contacts
OtherCycle crank crank and rest time7 to 20seconds
OtherCycle crank number of cycles3, 4, or 5
OtherCycle cranking option15seconds15 s crank, 15 s rest, 3 cycles
OtherDefault start cycles3cycles15 seconds of cranking and 15 seconds of rest
OtherECM fuse F1 (starter solenoid circuit)20amps
OtherECM fuse F2 (fuel solenoid circuit)20amps
OtherECM fuse F3 (continuous B+ to remote circuits)15amps
OtherECM fuse F4 (ECM circuits)5amps
OtherECM fuse F5 (engine gauge circuits)5amps
OtherFrequency Adjust range5percent of nominal frequencye.g. 60.0 Hz adjustable 57.0 to 63.0 Hz
OtherFrequency adjustment range±5%%genset running
OtherFuse A31-F1 (control B+)5AmpEngine Interface board
OtherFuse A31-F3 (auxiliary B+)5AmpEngine Interface board; panel lights, run and start relays
OtherFuse A38-F1 (Network B+)10AmpGovernor Output Module
OtherFuse A38-F2 (Switched B+)10AmpGovernor Output Module
OtherFuse A38-F3 (Governor B+)10AmpGovernor Output Module
OtherFuse TB-Bat F1 (Customer B+)20AmpEngine Harness Assembly
OtherGOV RAMP adjustment range0 through 10seconds
OtherGovernor droop adjustment rangewithin 5percent of nominal frequency (3 Hz for 60Hz sets, 2.5 Hz for 50Hz sets)
OtherLow oil pressure / high engine temperature fault time delayabout 10secondsfollowing starter disconnect and inhibited during cranking
OtherMounting bolts used to secure vibration isolators to base5/8 inch or 16 mmanchored mounting bolts
OtherOptional control relay (K11, K12, K13) contacts rating10amps at 600 VAC
OtherOvercrank cranking limit75secondsstandard overcrank control
OtherOvercrank limit (Sentinel)60seconds
OtherOvercrank option limit (Detector)75seconds
OtherOverspeed warning range 60 Hz sets2000 to 2200RPM
OtherREG VHZ adjustment range1 through 50 (normal range 7 through 21)
OtherRated To Idle delay0−10secBeginning Version 2.303; default = 0
OtherResponse jumper setting - 90 to 550 kWB to C
OtherResponse jumper setting - over 550 kWA to B
OtherResponse jumper setting - under 90 kWA to C
OtherSetup/calibration menu access code574
OtherSpecific gravity correction factor0.004gravity pointsper 10 degrees electrolyte temperature above 80 F (27 C)
OtherStandard cycle cranking (Detector)three 15-second cranking cycles with two 15-second rest periods
OtherStart delay adjustment range0 to 300secondsremote starting in Auto mode
OtherStop delay adjustment range0 to 600secondsremote stopping in Auto mode
OtherTime Delay To Start0−300secdefault = 0
OtherTime Delay To Stop (Stop Delay)0−600secdefault = 0
OtherTrailer brake shoe adjustment back-off10clicks
OtherTrailer surge brake actuator stroke length (service brakes if exceeds)1inch (25 mm)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Coolantsoft water/E.G./DCA mixtureInstallation review checklist item: cooling system must be filled with soft water/E.G./DCA mixture.
Coolant50/50 mix of water and antifreezeBalanced coolant mixture of water, antifreeze and coolant additivesDrain and replace the mixture every 6 months or after 500 hours of operation. Do not add cold coolant to a hot engine; allow engine to cool below 120 F (50 C) before adding coolant.
CoolantWater/antifreeze mixturePermanent type antifreeze mixed per supplier for lowest expected ambient; do not use anti-leak additives
Engine oilRefer to Cummins engine Operation and Maintenance Manual for lubricating oil recommendations/specifications16.0 LOil capacity with filters 17 Qts (16 L); gensets are shipped with oil added
Engine oil5W (Synthetic Oil)API CC/CD, sulphated ash max 1.85%below -23°CBelow -10 F (-23 C) and below; pour point 9 F (5 C) below lowest expected temperature
Engine oil10W-30API CC/CD-23°C to -10°C-10 F (-23 C) to 14 F (-10 C)
Engine oil15W-40API CC/CDabove -10°C14 F (-10 C) and above
Engine oil20W-40API CC/CDabove 0°C32 F (0 C) and above
FuelASTM No. 2 diesel fuelCummins engines normally use ASTM No. 2 diesel fuel; will operate on alternate diesel fuels within specifications in Cummins engine Operation and Maintenance Manual.
FuelNo. 2 dieselNo. 1 fuel or similar acceptable; consult engine manufacturer for non-standard fuel
FueldieselDo not use zinc coated or copper fuel lines with diesel fuel.
Hydraulic oilDOT-3Trailer master cylinder reservoir - keep at least half full

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

80
CodeNameMeaningSeverityAction
101IDLE MODEIndicates that the engine is operating in idle mode; generator build-up is inhibited and engine governed at 800 RPM.WarningRemove ground from the engine idle input to return to normal speed and voltage.
102EMERGENCY STOPIndicates local or remote Emergency Stop.ShutdownPull the button out; move the Run/Off/Auto switch to Off; press the Reset switch; select Run or Auto as required. Can only be reset at the PCC front panel.
1122Rated/Idle TransRated/Idle transitionInfo
1123Shutdown After Battle ShortShutdown after Battle ShortShutdownReview Fault History and perform corrective action.
1124Delayed ShutdownDelayed shutdownWarningReview Fault History and perform corrective action.
1131Battle Sh ActiveControl is in Battle Short mode (bypasses several critical fault shutdowns).WarningWhen Battle Short mode is enabled, the Warning status indicator is lit along with displayed fault code 1131. Refer to Battle Short Mode description in Section 3.
121Speed Signal LostSpeed signal lostShutdownRestart and check RPM on digital display; inspect MPU wires/connector pins; check for 3.5 to 15 VAC at MPU while cranking.
1311Customer Input #1Customer input #1 (optional customer selection)Programmable (service tool): enable/disable input (default enable); status, warning or shutdown (default #1 = None); active closed or open (default closed [ground]); change display name up to 19 characters.
1311, 1312, 1317, 1318CUSTOMER INPUT #1 - #4Optional customer-selected fault input is active.Disconnect signal lead from TB1 and reset the control; check external wiring/active input selection.
1312Customer Input #2Customer input #2 (optional customer selection)Programmable (service tool): enable/disable input (default enable); status, warning or shutdown (default #2 = Warning); active closed or open (default closed [ground]); change display name.
1313−1316Network Fault 1 thru 4Network fault 1 through 4
1317Customer Input #3Customer input #3 (optional customer selection)Programmable (service tool): enable/disable input; status, warning or shutdown; active closed or open; change display name.
1318Customer Input #4Customer input #4 (optional customer selection)Programmable (service tool): enable/disable input; status, warning or shutdown; active closed or open; change display name.
1334Crit Scaler Out Of RangeIncorrect feature or calibration was entered into control.ShutdownReload correct feature/calibration file.
1335Noncrit Scaler Out Of RangeNon-critical scaler out of rangeWarningReload correct feature/calibration file.
1337No MessageNo messageInfo
135Oil Pressure Sensor HOil pressure sensor highWarningCheck sender/connectors/wires; verify fault simulation not enabled; check 0.5 to 4.5 VDC at P7-13 (OP OUT) and P7-17 (OP COM).
141Oil Pressure Sensor LOil pressure sensor lowWarningCheck sender/connectors/wires; check for shorts/open circuits at P7-13, 17, 21.
1416Fail To ShutdownGenset continues to run after receiving shutdown command (Battle Short feature enabled).WarningRefer to Battle Short Mode description in Section 3.
1417Powr Down ErrorThe controller cannot power down because of some unknown condition; possible drain on batteryWarningContact an authorized service center for service.
143Pre-Low Oil PresEngine oil pressure has dropped below the warning trip pointWarningIf generator is powering critical loads and cannot be shut down, wait until the next shutdown period and then follow code 415 procedure.
1433Emergency StopLocal Emergency Stop.ShutdownPull the button out; move switch to O; press Fault Acknowledge/Reset; select Manual or Auto.
1434Remote E-StopRemote Emergency Stop.ShutdownSee code 1433 to reset.
1435Low Coolant TempInitiates a warning when the engine jacket water coolant temperature falls below 70 deg F (21 deg C); provided to meet NFPA 110 requirements, in conjunction with illumination of the Warning LED.WarningIndicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater connection to power supply: check for blown fuse or disconnected heater cord and correct. Check for low coolant level and replenish if required; look for possible coolant leaks and repair.
1438Fail To CrankPossible fault with control, speed sensing or starting systemShutdownTest for B+ at the starter; check fuse F3 (2 Amps); check K4 start pilot relay and starter circuitry; refer to code 121.
144Coolant Sensor HighEngine coolant temperature signal is shorted high.WarningCheck sender/connectors/wires; check resistance between P7-30 (IH20) and P7-34 (IH20 COM).
1442Weak BatteryDuring cranking, battery voltage is at or below the weak battery warning trip point for a time greater than or equal to the weak battery set timeWarningSee code 441 for corrective action.
1443Battery FailedDead battery − engine will not startShutdownSee code 441 for corrective action.
1444KW OverloadkW overloadWarningCheck load and load lead connections; check CTs and CT connections.
1445Short CircuitShort circuitShutdownCheck load and load lead connections (fault may not reset for several minutes).
1446High AC VoltagePhase voltage exceeded 130% of nominal, or 110% of nominal for 10 seconds.ShutdownCheck fault simulation; clear fault and restart; refer to Generator/Base Board Isolation Procedure.
1447Low AC VoltagePhase voltage dropped below 85% of nominal for 10 seconds.ShutdownCheck load; reconnect per reconnection diagram; check PMG/field wiring; check P8-21/P8-22 shunt connections.
1448Under FrequencyUnder frequencyShutdownCheck fuel supply, intake air supply and load; check P8 connections.
1449Over FrequencyOver frequencyWarningCheck fuel or air delivery problem; repair P7/P8 connections.
145Coolant Sensor LowEngine coolant temperature signal is shorted low.WarningCheck sender/connectors/wires; check for shorts at P7-30 and P7-34.
1452Gen CB Not CloseGenset circuit breaker (S2) failed to close when PTC enabled.WarningRefer to Section 5.
1453Gen CB Not OpenGenset circuit breaker (S2) failed to open when PTC enabled.WarningRefer to Section 5.
1459Reverse PowerReverse powerShutdownCheck wiring to voltage sense circuit; refer to CT Installation in Section 6.
146Pre-High Coolant TempEngine is operating near cooling system capacityWarningReduce load; check air inlets/outlets and remove obstructions to airflow; if engine can be stopped follow code 151.
1461Loss Of FieldLoss of field (electric) due to reverse kVAR.ShutdownCheck field circuit.
1466Modem FailureModem failureWarningCheck for open, short circuit to ground, and loose connections to the modem.
1468Network ErrorNetwork errorWarningRefer to the LonWorks Network publications.
1469Speed/Hz MatchSpeed/Hz matchShutdownCheck calibration file.
1471Over CurrentOver currentWarningCheck load and load lead connections.
1472Over CurrentOver currentShutdownCheck load and load lead connections (fault may not reset for several minutes).
151High Coolant TempEngine has overheated (coolant temperature has risen above the shutdown trip point)ShutdownAllow engine to cool; check coolant level; check airflow obstructions; check fan belt; check blower fan/remote radiator pumps; reset control and restart.
197Low Coolant LevelEngine coolant level has fallen below the warning trip point.WarningIf generator is powering critical loads and cannot be shut down, wait until next shutdown period, then follow code 235 procedure.
200LOW OIL PRESSUREIndicates engine oil pressure has dropped to an unacceptable level.WarningIf powering critical loads, wait until next shutdown period and follow 201-SHUTDOWN procedure; check oil pressure via menu prior to clearing fault.
201LOW OIL PRESSUREIndicates engine oil pressure has dropped below the shutdown trip point.ShutdownCheck oil level, lines and filters; replenish if low; reset control and restart. Oil pressure limits in Table 4-3.
204OIL PRESS SENDERThe control has sensed that the engine oil pressure sender is out of its working range.WarningCheck that the engine oil pressure sender is properly connected.
210LOW COOLANT TEMPWarning occurs when engine coolant temperature is 70°F (21°C) or lower, indicating the engine coolant heater is not operating or is not circulating coolant.WarningIndicates engine coolant heater is not operating or is not circulating coolant; check coolant heater power supply/fuse, low coolant level, and open heater element.
211HIGH COOLANT TEMPIndicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215°F (102°C) standby or 207°F (97°C) prime.WarningReduce load if possible; check air inlets/outlets; follow 212-SHUTDOWN procedure if engine can be stopped.
212Oil Temp Sensor HOil temperature sensor highWarningCheck sender/connectors/wires; check resistance between P7-22 (OIL TEMP) and P7-26 (OIL TEMP COM).
213Oil Temp Sensor LResistance of the coolant temperature sender is out of range.WarningCheck the resistance of the sender; should be 500 to 2k ohms.
214LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point.WarningCheck coolant level in radiator and coolant recovery bottle; look for leakage; reset control and restart.
215LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point. LOW COOLANT LVL Shutdown will not occur if genset is in Idle mode (low coolant warning only).ShutdownCheck coolant level in radiator and recovery bottle and replenish if low; check defective coolant bottle hose or radiator cap; reset control and restart after correcting problem. Will not occur in Idle mode.
220MAG PICKUPMag pickup speed indication is not being sensed or does not match generator set output frequency.ShutdownRestart and check RPM on the digital display; isolate per troubleshooting table 4-18.
221FAIL TO CRANKPossible fault with control or starting system; engine will not crank.ShutdownCheck fuse F3 on the Engine Interface board; clean battery cable connections; recharge or replace battery.
222OVERCRANKPossible fuel system problem; engine stops cranking.ShutdownCheck for empty fuel tank, fuel leaks, or plugged fuel lines; check/replace dirty fuel filter and air filter; reset and restart.
223OVERSPEEDIndicates engine has exceeded normal operating speed (115% ±1% of nominal).ShutdownInspect the mechanical fuel linkage and repair or replace; check the EFC for binding or damage; monitor the PCC duty cycle display and replace A32 or A38 as indicated.
224FAIL TO SYNCHRONIZEThe generator set has not synchronized to the system bus within the allowable time frame.Check governor system stability and adjust governing/synchronizer parameters; check for fuel system problems causing engine instability; widen synchronizing window and reduce acceptance time delay.
226FAIL TO CLOSEIndicates that the paralleling breaker has been given a signal to close, but has not closed properly.Verify charging mechanism of paralleling breaker; check the close signal to the breaker; verify auxiliary contact signals from the breaker to the control are operational.
230LOW DC VOLTAGEIndicates battery voltage is below 10 VDC.WarningRecharge or replace battery; clean/tighten connections; check engine DC alternator; check battery charger float level.
231HIGH DC VOLTAGEIndicates battery voltage exceeds 32 VDC.WarningCheck voltage float level on battery charger if applicable (lower float level); check engine DC alternator and replace if normal battery charging voltage is not obtained.
232WEAK BATTERYIndicates battery voltage drops below 60% of nominal for two seconds, during starting.WarningRecharge or replace the battery; see 230 LOW DC VOLTAGE.
2323−2326Network Fault 5 thru 8Network fault 5 through 8
2327PTC FaultPTC module or communication link not working properly when PTC enabled.WarningCheck blinking light on PTC module; check B+ TB3-3 to TB3-4; check PTC status voltage TB3-5 to TB3-6 (~0.2 VDC); repower control.
2329Low S1 FrequencyLow utility (S1) frequency.WarningCheck S1 AC inputs and wiring to PTC at TB5; check sensor set points.
2331Low S1 VoltageLow utility (S1) voltage.WarningRepower PCC 2100 control to clear; check S1 AC inputs at TB5; check S1 pickup/dropout set points.
2335Excitation FaultLoss of all three voltage sense leads or failure in excitation circuit.ShutdownCritical shutdown fault; suspends Battle Short and shuts down immediately.
2336Memory ErrorMemory errorShutdownTry reloading calibration file.
2337Pwr Tran DisabledPower transfer disabledWarningUse InPower to enable PTC feature; cycle power off for 5 seconds then repower.
2338Pwr Tran FailurePower transfer failureWarningCheck blinking light and B+ TB3-3 to TB3-4; check connections between TB2 and TB3; cycle power.
2339Pwr Down EnabledPower down enabledWarningNone required.
234OverspeedOverspeed shutdownShutdownCritical shutdown fault; suspends Battle Short and shuts down immediately.
2341High Control TempHigh control temperatureWarningCheck genset room air flow.
2342Too Long In IdleGenset has been in Idle mode too long.WarningExit idle mode.
235Low Coolant LevelEngine coolant level has fallen below the shutdown trip point.ShutdownCheck coolant level and replenish; look for leaks; reset control and restart.
2358High S1 VoltageUtility (S1) voltage increased above over voltage threshold.WarningMeasure S1 AC inputs at PTC module; check utility nominal voltage; check sensor set points.
2396S1 CB Not CloseUtility contact (S1) failed to close with PTC enabled.WarningRefer to Section 5.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjusting Default Settings (Controller Configuration Menu) adjustment
  1. Make sure Main Menu 1 is displayed and simultaneously press the Home Menu and Previous Main Menu buttons.
  2. Press the buttons next to the and symbols to navigate between the three submenus.
  3. Press the button next to the symbol until the + and − symbols are displayed.
  4. Press the button next to the + or − symbol to select the desired option.
  5. Press the symbol to save the changes.
Adjusting Values/Parameters (Adjust Menu) adjustment

⚠ If the Home button or Previous Main Menu button is pressed before pressing the save symbol, the changes are not saved.

⚠ Long periods of engine idling can eventually affect engine performance and may void engine warranty.

  1. Press the button next to the symbol in the display until the + and − symbols are displayed.
  2. If necessary, press the button next to the or symbols to move to the numeric character you wish to change.
  3. Press the button next to the + symbol to increase the value; press the button next to the − symbol to decrease the value.
  4. After adjusting, press the symbol to save; make sure the cursor is on the last numeric character before pressing.
Adjusting Values/Parameters (PowerCommand 2100 Control) adjustment
  1. Press the button next to the down arrow symbol until the + and - symbols are displayed.
  2. Press the button next to the arrow symbols to move to the numeric character to be changed.
  3. Press the button next to + to increase the value or select a parameter; press - to decrease.
  4. Press the save symbol to save the changes (make sure the cursor is on the last numeric character).
  5. If the Home button or Previous Main Menu button is pressed before the save symbol, the changes are not saved.
Controller Configuration (PowerCommand 2100 Control) adjustment
  1. Make sure Main Menu 1 is displayed.
  2. Simultaneously press the Home Menu and Previous Main Menu buttons to view the first Controller Configuration menu.
  3. Press the buttons next to the up and down symbols to navigate between menus.
  4. Press the button next to the + or - symbol to select the desired option.
  5. Press the save symbol to save changes; pressing Home or Previous Main Menu before the save symbol leaves changes unsaved.
Convert Day Tank Controller 240 VAC to 120 VAC adjustment
  1. Remove the two jumpers between terminals TB1-6 and TB1-7.
  2. Connect one jumper between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
  3. Move selector switch S103 on the control PCB to the up position for 120V.
  4. If equipped with a transformer, remove jumpers between H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Day Tank Controller Conversion 240 VAC to 120 VAC adjustment
  1. Remove the two jumpers between terminals TB1-6 and TB1-7 and connect one between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
  2. Move selector switch S103 on the control PCB to the up position for 120V.
  3. On the control transformer, remove the two jumpers between terminals H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Dip Adjustment adjustment
  1. Turn the DIP pot clockwise to increase the voltage vs frequency slope for frequencies below the UFRO threshold.
  2. Greater slope gives greater voltage roll off as frequency drops, easing large load pickup but increasing voltage dip.
  3. Turn the pot fully counterclockwise to make the slope the same above and below the threshold frequency.
Dwell Adjustment adjustment
  1. Turn the DWELL pot clockwise to increase dwell time (voltage recovery time when frequency dips below threshold).
  2. Turn the DWELL pot fully counterclockwise to eliminate dwell.
  3. With no dwell, voltage recovery follows engine speed recovery.
Electric Governor Controller Adjustments adjustment

⚠ If adjustment must be made while the unit is running, use extreme caution around hot manifolds and moving parts

Tools: Frequency meter

  1. Move RUN/STOP/REMOTE switch to RUN and operate set at no load.
  2. Confirm DROOP potentiometer adjust is set at zero position.
  3. Set speed by adjusting the SPEED potentiometer to 50 or 60 Hz.
  4. Adjust GAIN potentiometer clockwise until engine starts to hunt, then counterclockwise until speed is stable.
  5. Adjust the 'B' potentiometer the same as GAIN.
  6. Adjust the 'I' potentiometer to decrease overshoot above rated speed.
  7. Apply 1/4 load and adjust the GAIN potentiometer again.
  8. Apply full load to be certain the set will carry it; lengthen actuator linkage if it will not.
Governor Adjustments (Type A Electric Governor) adjustment
  1. Set selector switch S1 to OFF, S2 to appropriate model position.
  2. Set pots initially: Gain 20%, I 20%, D 30%, Droop 0%.
  3. Start set, adjust Speed pot for required frequency (60Hz=1800RPM or 50Hz=1500RPM) at operating temperature.
  4. Disconnect load, turn Gain pot to 100% or until unstable, then back off until stable.
  5. Adjust D and I pots similarly; readjust Speed if necessary.
  6. Push throttle to minimum speed, release and observe overshoot (2-5 Hz acceptable); adjust I pot to reduce overshoot or hunting.
Initial Start Setup adjustment

⚠ Selecting this menu resets all operating parameters to default values; perform only by technically qualified personnel.

  1. Press RESET, MENU and PHASE SELECT simultaneously to invoke the Initial Start Setup menu.
  2. Toggle the Standby/Prime option.
  3. Select the correct generator set model, frequency and kW rating.
  4. Select the correct nominal line-to-line output voltage.
  5. Select DELTA or WYE.
  6. Select SAVE to save changes; MAIN MENU is then displayed.
Mechanical Governor Adjustment adjustment

Tools: Accurate frequency meter

  1. Using an accurate frequency meter, measure frequency under full load.
  2. Turn the speed adjustment screw on the governor to adjust to nominal 50 or 60 Hz.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
AVR response jumperA to CFor generator output 90 kW or less (SX440 and MX321)
Auxiliary terminal board TB21K1, K2, P2, P3, P4, S2, S1, A2, A1A1 and A2 connect a VAR/power factor controller when paralleling with a utility; S1 and S2 connect a droop compensating CT when paralleling with a generator set or utility
CT1 - U load leads (A phase); CT2 - V load leads (B phase); CT3 - W load leads (C phase)6 lead gensets: generator output leads routed through CTs; 12 lead gensets: load wires routed through CTs12-lead sets have dual secondary CTs (3 pins); 6-lead sets have single secondary CTs (2 pins)
Day tank LO SHUTDOWN engine shutdown connectionTB1-14 to engine block ground; TB1-15 to TB2-16 on the ECM
Fault relay K8/K9 (Dry Contact Module)K8=Over Crank, Low Oil Pressure, High Engine Temperature, Low Coolant Level, Low Fuel Level; K9=Low Fuel Level, Rupture BasinContact ratings: 40A max carry/break N.O. 12V coil, 30A N.C. 12V coil, 20A N.O./10A N.C. 24V coil
MX321 PMG-excited jumper positions2-3, 4-5 and 6-7These jumpers must be in these positions
MX321 voltage regulator frequency jumper3-2 for 50 Hz; 3-1 for 60 Hz
SX440 voltage regulator frequency jumperC-50 for 50 Hz; C-60 for 60 Hz
TB3 (ECM alternative RUN/STOP/REMOTE connection)TB3-1=REMOTE, TB3-2=RUN, TB3-3=STOPProvides alternative direct connection to ECM for troubleshooting or customer connection
Voltage trimmer R21voltage regulator terminals 1 and 2There must be a jumper between terminals 1 and 2 when voltage trimmer R21 is not used
single phaseQSG-Series power distribution panel voltage selector switch S1 positionmain output terminalsRotary switch under lockable cover selects 120/240 VAC single phase
single phaseVoltage regulator terminal 6jumpered to terminal 8When the generator is connected for single-phase output, terminal 6 is not connected to the isolation transformer
three phaseQSG-Series power distribution panel voltage selector switch S1 positionmain output terminalsRotary switch selects 120/208 VAC three phase
110V - 120V L-NSingle phase, 2-wireJumper locations for single phase, 2-wirePTC Module AC wiring (0300-5382-01, -02)
120single phaseDay tank fuel pump control power reconnectionmove jumpers from TB1-6/TB1-7 to TB1-5/TB1-6 and TB1-7/TB1-8Move selector switch S103 on the control PCB to the up position for 120 V (factory set for 240 V, S103 down)
190, 200, 208, 220, 230, 240, 380, 416, 440, 460, 600 (L-L)3 (three phase)3 or 4 wiresVoltage Configuration submenu; default = 3Ph 208V 4W
190V - 240V L-LThree phaseJumper locations for three phase, 190V-240V L-LUse 0300-5382-01 for 190V-240V L-L, 50/60 Hz
200, 220, 230, 240 (L-L)1 (single phase)3 wiresVoltage Configuration submenu (Governor/Regulator Setup)
200V - 240V L-LSingle phase, 3-wireJumper locations for single phase, 3-wirePTC Module AC wiring
24Day tank fuel pump control logic power (two lead harness, no transformer)TB1-19 to positive (+) 24 V starter motor solenoid; TB-20 to negative (-)Provides 24 VDC for the control circuit
240single phaseDay tank fuel pump control default factory connectionjumpers between terminals TB1-6 and TB1-7Selector switch S103 on the control PCB in the down position for 240 V
380V - 600V L-LThree phaseJumper locations for three phase, 380V-600V L-LUse 0300-5382-02 for 380V-600V L-L, 50/60 Hz

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Cummins/Onan DGDA?

The Cummins/Onan DGDA is rated 40 kW standby (50.0 kVA).

Which engine powers the Cummins/Onan DGDA?

The Cummins/Onan DGDA is powered by the Cummins/Onan 6BT5.9 engine.

Is the Cummins/Onan DGDA diesel or gas?

The Cummins/Onan DGDA runs on diesel.

What is the oil capacity of the Cummins/Onan DGDA?

The Cummins/Onan 6BT5.9 engine in the Cummins/Onan DGDA has an oil capacity of 16.0 liters.

What is the cooling system capacity of the Cummins/Onan DGDA?

The Cummins/Onan DGDA cooling system holds 25 liters (6.6 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

What is the continuous rating of the Cummins/Onan DGDA?

The Cummins/Onan DGDA is rated 32 kW prime (41 kVA), against 40 kW standby.

How loud is the Cummins/Onan DGDA?

The Cummins/Onan DGDA is rated at 70.0 dBA at not stated m, per the manufacturer specification sheet.

How much does the Cummins/Onan DGDA weigh?

The Cummins/Onan DGDA has a dry weight of 1141 kg (2515 lb).

How big is the fuel tank on the Cummins/Onan DGDA?

The Cummins/Onan DGDA has a 25 liter (7 US gallon) fuel tank, giving about not stated hours of runtime.

What voltages is the Cummins/Onan DGDA available in?

The Cummins/Onan DGDA is offered in 12 V, 1 or 3-phase.

What size battery does the Cummins/Onan DGDA need?

The Cummins/Onan DGDA uses 1 battery, 12 Volts DC V each, 1080 (minimum) CCA, group 4D, per the manufacturer specification sheet.

Which alternator is fitted to the Cummins/Onan DGDA?

The Cummins/Onan DGDA uses a UR alternator. It has 4 poles.

What oil filter does the Cummins/Onan DGDA use?

The Cummins/Onan DGDA uses oil filter part number 187-0014.

Which fuel filter part number does the Cummins/Onan DGDA take?

The Cummins/Onan DGDA uses fuel filter part number 187-0011.

What air filter does the Cummins/Onan DGDA use?

The Cummins/Onan DGDA uses air filter part number 140-2148.

Troubleshooting

6

Fault codes

CodeMeaning
234Overspeed
1433Emergency Stop
1434Remote Emergency Stop
121Speed Signal Lost
2335Excitation Fault
1123Shutdown After Battle Short

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Cummins/Onan DGDA troubleshooting guide (78 entries) →

Parts

90
Part #DescriptionQtySystem
102-1147Gasket, Drain-Oil Pan1Gasket Amazon eBay
140-2148Element, Cleaner-Air1Air filter eBay
140-2150Element, Cleaner-Air PrimaryAir filter eBay
150-0717Switch Assembly, Overspeed1Sensor Amazon eBay $99.95
150-1406Sensor, Speed - Magnetic1Sensor Amazon eBay
150-1557Wheel, Sensor-Speed1Sensor eBay
150-2201Sensor, Speed – Magnetic1Sensor Amazon eBay
187-0001Pump, Water1Pump Amazon eBay
187-0003Gasket Kit, End-TopGasket Amazon eBay
187-0005InjectorInjector Amazon Amazon eBay eBay
187-0009Belt, Drive4Belt Amazon eBay
187-0011Filter, Fuel1Fuel filter Amazon
187-0013Pump, Transfer-FuelPump Amazon eBay $100.99
187-0014Filter, OilOil filter Amazon eBay $24.49
187-0016Pump, InjectionPump Amazon eBay
187-0020Thermostat1Thermostat Amazon eBay
191-1983-02Alternator, 24 Volt Spec B-O (Prestolite)1Alternator Amazon eBay
191-i962-02Starter, Negative Ground 24 volt Spec B-F1Starter Amazon eBay
191-i981.1Alternator, 24 Volt Spec E-H (Bosch)Alternator buy
193-0244Sender, Pressure - 0i11Sensor Amazon eBay
193-0322Sender, Coolant-Low1Sensor Amazon eBay
193-0353Sender, Temperature - Oil1Sensor Amazon eBay
193-0375# Sender, Water Temperature1Sensor Amazon eBay
300-2880Board, Voltage Regulator (VR21)1Avr Amazon eBay FridayParts $350.50
309-0128Thermostat - Adjustable1Thermostat Amazon eBay
309-0269Sender, Temperature-Lo Engine1Sensor Amazon eBay $239.00
309-0272Regulator, Voltage - 24 VDC (Used on 35 A MP Alternator)1Alternator Amazon eBay
309-0561Alternator & Drive Components Group Pulley. Alternator - Multi Groove (Use with 35 A MP Alternator)1Alternator Amazon eBay
333-0292-01Thermostat (Includes Plug)Thermostat eBay
333-0292-02Thermostat (Includes Plug)Thermostat eBay
501-0441Line, Fuel - Flex (Fuel In)1Hose Amazon eBay
501-0502Line, Fuel-Flex (Fuel Out)1Hose Amazon eBay
503-0098Hose, Oil Drain - Bulk (Order By The Foot - 3 Feet Required)1Hose Amazon eBay
503-1274Hose, Radiator Drain1Hose Amazon eBay
503-1379-01Hose, Radiator2Hose Amazon eBay
503-1391-01Hose, Radiator17Hose Amazon eBay
509-0125Key, Handle - Screw, Lock (3/8 - 16 x .75")1Seal Amazon eBay
LF3349Lube, Full-Flow Spin-On1Oil filter Amazon eBay $15.00 NAPA $15.10 FridayParts $229.20
M-1695Oil temperature senderSensor Amazon eBay
S103Selector switchSwitch Amazon eBay
102-1237Adapter, Drain-Oil1Service part / kit Amazon eBay
130-1788Cap, RadiatorService part / kit Amazon eBay
130-3064Radiator36Service part / kit Amazon eBay
130-3080Fan, RadiatorService part / kit Amazon eBay
140-1260Fitting, Safety Filter2Service part / kit Amazon eBay $116.27 NAPA $10.13
140-1548Indicator, Service1Service part / kit Amazon eBay $49.99 NAPA $32.16
150-1456Bracket and Point Assembly1Service part / kit Amazon eBay
150-2218-02Actuator, Governor (24VLX)Service part / kit Amazon eBay
151-0402Potentiometer-Speed Control (R11)1Service part / kit Amazon eBay SinoCMP $299.00 FridayParts $365.00
155-2062-03Cap, RainService part / kit eBay
155-2251SilencerService part / kit eBay
155-2253Adapter, Exhaust1Service part / kit eBay $139.00
187-0012Filter, Fuel1Service part / kit Amazon eBay $149.89 NAPA $17.15
193-0330Gauge, Oil Temperature (M6)1Service part / kit Amazon eBay
205-0089Fan, Cooling-Generator1Service part / kit Amazon eBay
232-2445Suppressor, VoltageService part / kit eBay
302-0608Ratio3Service part / kit Amazon eBay
302-0885Screw, Machine - Round Head, Black Zinc Finish (#6-32 X 1/2")1Service part / kit Amazon eBay
302-1790Ammeter (M13)Service part / kit eBay
302-1873-01Tachometer (M16)Service part / kit eBay
303-0261External Adjust Used With VRAS-2 Voltage Regulator Assembly With External Adjust1Service part / kit Amazon eBay
306-0036Point Assembly, Overspeed (Includes Contact And Screw)1Service part / kit eBay
308-07846 193-0250 2 7 193-0352 1 8 193-0351 1 o 302-1642 1 10 151-0402 1 11 302-0885 1 815-03851Service part / kit eBay $248.00
308-0785Component 308-07851Service part / kit Amazon eBay
309-0553Switch, Temperature-Pre Water1Service part / kit Amazon eBay $127.46
309-0554SWITCH WATER1Service part / kit Amazon eBay $159.00
315-0635Transformer, Current1Service part / kit Amazon eBay
315-0636Transformer, Current2Service part / kit Amazon eBay
321-0094Fuse, Cartridge - 5 Amp (F4, F5)2Service part / kit Amazon eBay
321-0231Fuse, Cartridge - 15 Amp (F3)1Service part / kit Amazon eBay
322-0017Lamp, Incandescent - 28 VDC (DS11)1Service part / kit Amazon eBay
322-0369-02Lamp, Incandescent - 1/3 Watt 28 VDC12Service part / kit Amazon eBay $78.00
332-0052Clamp, Loop1Service part / kit Amazon eBay
333-0059Heater, Electrical-120 VAC 125 WattService part / kit eBay
333-0151Heater, Electrical - 75 Watt, 120 VAC; 300 Watt, 240 VAC1Service part / kit Amazon eBay
333-0291-01Heater, Engine-750 Watt 120 voltService part / kit eBay
333-0291-02Heater, Engine-750 Watt 240 VoltService part / kit eBay
333-0378Heater, 240 Volt-150 Watt1Service part / kit eBay
333-0379Heater, Ring-240 V, 300 WService part / kit eBay FridayParts $1069.72
357-0013Rectifier, Diode1Service part / kit eBay
358-0096Diode, Rectifier - Negative (CR4, CR5, CR6) Standard3Service part / kit eBay
358-0097Diode, Rectifier - Positive (CR1, CR2, CR3) Standard3Service part / kit eBay
504-0011Valve, Shutoff (1/2”)1Service part / kit Amazon eBay $59.95
504-0028Valve, Radiator Drain1Service part / kit Amazon eBay
510-0101Bearing (Generator)1Service part / kit Amazon eBay
517-0221Gauge, Temp-Oil (M15)Service part / kit eBay
526-0327Control, GovernorService part / kit Amazon eBay
960-0136Battery, 24V, 55Ah, AGM8Service part / kit Amazon eBay
TB1-6Control box terminal (TB1-6)*Service part / kit Amazon eBay NAPA $316.58
TB1-7B+ OUTPUTService part / kit Amazon eBay NAPA $13.85

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime100%14.153.4
Standby100%23.16.1

Available documents

Spec sheet — 6B 60HZ 76~105kw (Cummins/Onan)Spec sheet — Cummins-DGDA-spec-sheet (Cummins/Onan)Operator's manual — 960-0107 Cummins DGBB DGCB DGDB DGFA Operator's Manual (7-2009) (Cummins/Onan)Operator's manual — 960-0136 Onan DGCA DGCB DGDA DGDB Operator's Manual (8-1987) (Onan)Operator's manual — 960-0164 Cummins DGDA DGDB DGDK Operator's Manual (11-2010) (Cummins/Onan)Parts manual — 0932-0112 Onan Post-Sale Literature Index (07-1998) (Cummins/Onan)Parts manual — 0960-0211 I8 201410 (Cummins/Onan)Parts manual — 0960-0232 I4 201209 (Cummins/Onan)Parts manual — 0960-0290 I7 201603 (Cummins/Onan)Parts manual — 960-0208 Onan DGDA DGDB Parts Manual (3-1996) (Cummins/Onan)Parts manual — 960-0211 Onan DGDA DGFA Series Parts Manual (12-1998) (Cummins/Onan)Parts manual — 960-0232 Onan DGDA DBBT BT61 BT62 Parts Manual (3-1993) (Cummins/Onan)Service manual — 900-0524B Onan DGxx Power Command Control 3100 Series Paralleling Gensets Operation & Service manual (01-2002) (Cummins/Onan)Service manual — 960-0505 Onan DGxx QSxx Detector Controls Generator Set Service Manual (04-2001) (Cummins/Onan)Service manual — 960-0510B Onan DGBB thru DGFC Series Service Manual (10-1998) (Cummins/Onan)Service manual — 960-0511B Cummins DGBB DGC DGD DGF Series Service Manual (10-2001) (Cummins/Onan)Service manual — 960-0518D Cummins DGBB DGC DGDA DGFB Series Service Manual (2-2004) (Cummins/Onan)Service manual — 960-0618D Cummins DGBB DGCA DGEA DGFA Series Installation Manual (10-2001) (Cummins/Onan)Service manual — 960-0627C Cummins DGDA DGDB DGDK Installation Manual (2-2004) (Cummins/Onan)Service manual — DG Generator Set Service Manual PCC 3100 (Cummins/Onan)

This page was generated from the 20 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Full service, cheapest listings

Priced items from this model's own parts manual.

Oil filter 187-0014$24.49
1 priced item$24.49
Other sets with this engine