HomeControllersPowerCommand PCC2100

PowerCommand PCC2100 Controller

The PowerCommand PCC2100 is a generator-set controller. It is used on generator sets from Cummins/Onan, including the DFGB, DFGE, DFLB and DFLC.

31
Generator sets
Cummins/Onan
Brand
35–1500 kW
Power range
3
Fuel types

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
10Incorrect main fuel valve adjustment.Refer to Gaseous Fuel Adjustment (Type A or B) in Section 6.
101Engine continues to operate at reduced RPM.
102Engine shuts down and will not crank.Indicates local or remote Emergency Stop. To reset the local Emergency Stop button: Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out. Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required.
11Incorrect secondary regulator adjustment.Refer to Initial Secondary Regulator Adjustment in Section 6.
1123A shutdown occurs immediately after moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1123Shutdown After Battle Short
1123Shutdown After Battle Short will be displayed for this type of shutdown.Battle Short is suspended and a shutdown occurs immediately if any of the following critical shutdown faults occur: Overspeed − Fault code 234, Emergency Stop − Fault code 1433, Remote Emergency Stop − Fault code 1434, Speed Signal Lost − Fault code 121, Excitation Fault − Fault code 2335. Moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1124Delayed Shutdown
1131Battle Short Active
1131Battle Short Active.This feature must only be used during supervised, temporary operation of the genset. The faults that are overridden during Battle Short mode consist of faults that can affect genset performance or cause permanent engine, alternator, or connected equipment damage.
1131Battle Short mode is enabled.
121Speed Signal Lost
121Speed Signal Lost fault.
1244Engine Normal Shutdown
1311Customer Input #1
1311Customer Inputs #1
1312Customer Input #2
1312Customer Inputs #2
1317Customer Input #3
1317Customer Inputs #3
1318Customer Inputs #4
1318Service Engine Fault
1334Crit Scaler OR
1335Non-Crit Scaler OR
135Oil Pressure Sensor High
141Oil Pressure Sensor Low
1416An overridden shutdown fault occurs, but the genset does not shut down.
1416Fail To Shut Down
1416Fail To Shut Down is displayed.The Fault Acknowledgement/Reset button will clear the fault message, but will remain in the Fault/History file with an asterisk sign (* equals active fault) as long as Battle Short mode is enabled.
1416Fail to Shutdown
1417Power Down Failure
143Pre-Low Oil Pressure Sensor
1433Emergency Stop
1433Emergency Stop fault.
1434Remote Emergency Stop
1434Remote Emergency Stop fault.
1435Low Coolant Temperature
1438Fail to Crank
144Coolant Temperature Sensor High
1442Weak Battery
1443Battery Failed
1444KW Overload
1445Short Circuit
1446High AC Voltage
1447Low AC Voltage
1448Under Frequency
1449Over Frequency
145Coolant Temperature Sensor Low
146Pre-High Cool Temp
1461Loss of Field
1466Modem Failure
1468Network Error
1469Speed/Hz Match
1471Over Current
1472Over Current
151High Coolant Temp
197Low Coolant Level
200Shutdown lamp lights.Indicates engine oil pressure has dropped to an unacceptable level. If generator is powering critical loads and cannot be shut down, wait until next shutdown period then follow 201 Low Oil Pressure procedure. If engine can be stopped, follow 201 procedure. To check oil pressure, access Oil Pressure menu prior to clearing the fault.
210Warning lamp lights.Indicates set is in standby mode but is not operating. Warning occurs when engine coolant temperature is 70 F (21 C) or lower. NOTE: In applications where the ambient temperature falls below 40F (4C), Low Engine Temp may be indicated even though the coolant heaters are operating. Indicates engine coolant heater is not operating or is not circulating coolant. Check for the following conditions: a. Coolant heater not connected to power supply. Check for blown fuse or disconnected heater cord and correct as required. b. Check for low coolant level and replenish if required. Look for possible coolant leakage points and repair as required. c. Contact an authorized service center if none of the above.
220Indicates engine coolant level has fallen below the trip point. Shutdown lamp lights.A. Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary. b. Reset control and restart after locating and correcting problem. Contact an authorized service center.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.