| 1 | FAULT 2 - INPUT NON-TIMED | Engine monitor TB2 terminal assignment | | |
| 2 | FAULT 2 - OUTPUT SHUTDOWN | Engine monitor TB2 terminal assignment | | |
| 3 | FAULT 1 - INPUT TIMED | Engine monitor TB2 terminal assignment | | |
| 4 | FAULT 1 - OUTPUT SHUTDOWN | Engine monitor TB2 terminal assignment | | |
| 5 | LAMP TEST/RESET | Engine monitor TB2 terminal assignment | | |
| 6 | OVERCRANK | Engine monitor TB2 terminal assignment | | |
| 7 | OVERSPEED | Engine monitor TB2 terminal assignment | | |
| 8 | HIGH ENGINE TEMPERATURE | Engine monitor TB2 terminal assignment | | |
| 9 | LOW OIL PRESSURE | Engine monitor TB2 terminal assignment | | |
| 10 | PRE-HIGH ENGINE TEMPERATURE | Engine monitor TB2 terminal assignment | | |
| 11 | PRE-LOW OIL PRESSURE | Engine monitor TB2 terminal assignment | | |
| 12 | SWITCH OFF | Engine monitor TB2 terminal assignment | | |
| 13 | LOW ENGINE TEMPERATURE | Engine monitor TB2 terminal assignment | | |
| 14 | LOW FUEL - INPUT | Engine monitor TB2 terminal assignment | | |
| 15 | LOW FUEL - OUTPUT | Engine monitor TB2 terminal assignment | | |
| 16 | SHUT-DOWN | Engine monitor TB2 terminal assignment | | |
| 101 | IDLE MODE | Indicates that the engine is operating in idle mode (governed at 800 RPM, generator build-up inhibited). | Warning | Remove ground from engine idle input to return to normal speed and voltage. |
| 102 | EMERGENCY STOP | Indicates local or remote Emergency Stop. | Shutdown | Turn the switch clockwise and allow it to pop out (local only). Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required. |
| 121 | SPEED SIGNAL LOST | Mag pickup speed indication is not being sensed. | Shutdown | Restart and check RPM on the digital display. |
| 135 | OIL PRESSURE SENSOR H | Engine oil pressure sender signal is shorted high. | Warning | Check sender/connectors/wires. |
| 141 | OIL PRESSURE SENSOR L | Engine oil pressure sender signal is shorted low. | Warning | Check sender/connectors/wires. |
| 143 | PRE-LOW OIL PRES | Engine oil pressure has dropped to an unacceptable level. | Warning | If critical loads, wait until next shutdown period and follow code 415. |
| 144 | COOL SENSOR HIGH | Engine coolant temperature signal is shorted high. | Warning | Check sender/connectors/wires. |
| 145 | COOL SENSOR LOW | Engine coolant temperature signal is shorted low. | Warning | Check sender/connectors/wires. |
| 146 | PRE-HIGH COOL TMP | Engine has begun to overheat. | Warning | Reduce load; check air inlets/outlets; follow code 151 if engine can be stopped. |
| 151 | HIGH COOLANT TEMP | Engine has overheated above the shutdown trip point. | Shutdown | Allow cool down; check coolant level, cooling airflow, fan belt, blower fan and circulation pumps. |
| 197 | Low Coolant Level | Optional | Warning | Indicates engine coolant level has fallen below the warning trip point. If generator is powering critical loads and cannot be shut down, wait until next shutdown period, then follow code 235 procedure. |
| 200 | LOW OIL PRESSURE | Indicates engine oil pressure has dropped to an unacceptable level. | Warning | If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow 201-SHUTDOWN procedure. Access the Oil Pressure menu prior to clearing the fault. |
| 201 | LOW OIL PRESSURE | Indicates engine oil pressure has dropped below the shutdown trip point. | Shutdown | Check oil level, lines and filters. If oil system is OK but oil level is low, replenish. Reset control and restart. Oil pressure limits are listed in Table 4-3. |
| 204 | OIL PRES SENDER | Indicates that the control has sensed that the engine oil pressure sender is out of its working range. | Warning | Check that the engine oil pressure sender is properly connected. |
| 210 | LOW COOLANT TEMP | Set is not operating. Warning occurs when engine coolant temperature is 70° F (21° C) or lower. | Warning | Indicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater power supply, low coolant level, and heater element current draw. |
| 211 | HIGH COOLANT TEMP | Indicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215° F (102° C) − standby or 207° F (97° C) − primary. | Warning | Reduce load if possible by turning off non-critical loads. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow 212-SHUTDOWN procedure. |
| 212 | HIGH COOLANT TEMP | Indicates engine has overheated (coolant temperature above 215° F (102° C) − standby or 207° F (97° C) − primary). | Shutdown | Allow engine to cool down completely. Check for obstructions to cooling airflow; check fan belt; check coolant mixture; check blower fan and circulation pumps on remote radiator installations. Reset control and restart. |
| 213 | COOLANT SENDER | Indicates that the resistance of the coolant temperature sender is out of range. | Warning | Check the resistance of the sender. Resistance should be 500 to 2k ohms. |
| 214 | LOW COOLANT LVL | Indicates engine coolant level has fallen below the trip point. | Warning | Allow engine to cool down completely. Check coolant level in both radiator and coolant recovery bottle and replenish if low. Look for coolant leakage points and repair if necessary. |
| 215 | LOW COOLANT LVL | Indicates engine coolant level has fallen below the trip point. | Shutdown | Allow engine to cool down completely. Check coolant level in both radiator and coolant recovery bottle and replenish if low. Reset control and restart after correcting problem. Shutdown will not occur if genset is in Idle mode (low coolant warning only). |
| 220 | MAG PICKUP | Indicates mag pickup speed indication is not being sensed or does not match generator set output frequency. | Shutdown | Restart and check RPM on the digital display. |
| 221 | FAIL TO CRANK | Indicates possible fault with control or starting system. | Shutdown | Check fuse F3 on the Engine Interface board. Check for poor battery cable connections; clean battery cable terminals and tighten. Recharge or replace a discharged or defective battery. |
| 222 | OVERCRANK | Indicates possible fuel system problem. | Shutdown | Check for empty fuel tank, fuel leaks, or plugged fuel lines. Check for dirty fuel filter and replace if necessary. Check for dirty or plugged air filter and replace if necessary. Reset the control and restart after correcting the problem. |
| 223 | OVERSPEED | Engine has exceeded normal operating speed (115% ±1% of nominal). | Shutdown | Check mechanical fuel linkage and actuator; check governor output module (A38) and digital board (A32). |
| 224 | FAIL TO SYNCHRONIZE | Generator set has not synchronized to the system bus within the allowable time frame. | Warning | Check governor system stability; adjust governing and synchronizer parameters; check fuel system. |
| 226 | FAIL TO CLOSE | Paralleling breaker has been given a signal to close, but has not closed properly. | Shutdown | Verify breaker charging mechanism; check close signal; verify auxiliary contact signals. |
| 230 | LOW DC VOLTAGE | Indicates battery voltage is below 10 VDC. | Warning | Recharge or replace the battery; check the battery charger fuse. Clean and tighten battery cable connections. Check engine DC alternator; replace if normal charging voltage is not obtained. Check float level if applicable. |
| 231 | HIGH DC VOLTAGE | Indicates battery voltage exceeds 32 VDC. | Warning | Check float level on battery charger if applicable (lower float level). Check engine DC alternator; replace if normal battery charging voltage is not obtained. |
| 232 | WEAK BATTERY | Indicates battery voltage drops below 60% of nominal for two seconds, during starting. | Warning | Discharged or defective battery. See Warning message 230, LOW DC VOLTAGE. |
| 234 | OVERSPEED | Engine has exceeded normal operating speed. | Shutdown | Check for large block load removal, flammable vapors or leaking turbocharger seals. |
| 235 | Low Coolant Level | Optional | Shutdown | Indicates engine coolant level has fallen below the shutdown trip point. Allow engine to cool down completely. a. Check coolant level and replenish if low; look for possible coolant leakage points and repair. b. Reset control and restart. |
| 240 | LOW FUEL−DAY | Indicates day tank fuel supply is running low. | Warning | Check fuel supply and replenish as required. |
| 241 | LOW FUEL | Indicates day tank fuel supply is running low. | Warning | Check fuel supply and replenish as required. |
| 250 | EEPROM ERROR | PCC memory error; data corruption of critical operating parameters. | Shutdown | Perform initial start setup procedure; replace digital board (A32) if fault repeats. |
| 251 | EEPROM ERROR | PCC memory error; data corruption of noncritical operating parameters. | Warning | Perform adjustment and calibration procedures; replace digital board (A32) if fault repeats. |
| 252 | EEPROM ERROR | PCC memory error; data corruption of noncritical operating parameters. | Warning | Verify selected values; repeat save operation; replace digital board (A32) if fault repeats. |
| 260 | CUSTOMER FAULT 1 | When a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements. | Warning | Fault functions can be programmed to initiate a shutdown or a warning. |
| 261 | GROUND FAULT | When a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements. | Warning | Fault functions can be programmed to initiate a shutdown or a warning. |
| 262 | RUPTURE BASIN | When a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements. | Warning | Fault functions can be programmed to initiate a shutdown or a warning. |
| 263 | HIGH GEN TEMP | When a customer defined input is closed to ground, the corresponding fault message is displayed. Default message; editable for customer site requirements. | Warning | Fault functions can be programmed to initiate a shutdown or a warning. |
| 270 | PHASE ROTATION | The phase relationship between the generator set and the system bus is not matched. | Shutdown | Verify genset phase rotation matches bus; verify control wiring to bus PT module. |
| 272 | FIRST START | PowerCommand control is not receiving a proper signal from the system master first start sensor. | Warning | Verify Master First Start Sensor and interconnection wiring. |
| 301 | HIGH AC VOLTAGE | One or more phase voltages exceeded 130% of nominal, or exceeded 110% of nominal for 10 seconds. | Shutdown | Check PCC, alternator, excitation circuit, and PT/CT module wiring. |
| 303 | LOW AC VOLTAGE | One or more phase voltages dropped below 85% of nominal for 10 seconds. | Shutdown | Check PMG/field wiring, rotating rectifier, load and connectors. |
| 313 | UNDER FREQUENCY | Indicates that engine speed has dropped below 90% of nominal for 10 seconds. Five seconds before shutdown, a Load Dump signal is initiated. | Shutdown | Check fuel supply, intake air supply and load. |
| 320 | OVERCURRENT | Indicates that generator output current has exceeded 110% of rated for 60 seconds. | Warning | Check load and load lead connections. |
| 321 | OVERCURRENT | Indicates that generator output current has exceeded 110% of rated, and that a PCC time/current calculation has initiated an overcurrent shutdown. | Shutdown | Check load and load lead connections. |
| 322 | SHORT CIRCUIT | Indicates that generator output current has exceeded 175% of rated. | Shutdown | Check load and load lead connections. |
| 330 | OVERLOAD | Indicates that three-phase power output exceeds 105% of standby (or 115% of prime) rating. After five seconds, the Load Dump output is activated. After 60 seconds, the OVERLOAD warning is activated. | Warning | Check load and load lead connections. |
| 335 | REVERSE POWER | Indicates improper CT or PT phasing. (Non-parallel units only.) | Shutdown | Check CT / PT wiring. Refer to CT Installation in Section 5. |
| 337 | LOSS OF EXCITATION | Alternator excitation system is improperly adjusted or has failed. | Shutdown | Check output voltage calibration, load sharing lines, and leading power factor loads. |
| 359 | Fail To Start | Engine cranks but fails to start | Shutdown | Indicates possible fuel system or air induction problem. a. Check for empty fuel tank, fuel leaks, or plugged fuel lines. b. Check for dirty fuel filter and replace if necessary. c. Check for dirty or plugged air filter and replace if necessary. d. Reset the control and restart. |
| 415 | LOW OIL PRESSURE | Engine oil pressure has dropped below the shutdown trip point. | Shutdown | Check oil level, lines and filters; replenish if low; reset control. |
| 421 | Oil Temp | Optional | Warning | Indicates engine has begun to overheat. a. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow code 151 procedure and also check engine oil level. |
| 441 | LOW BAT VOLTAGE | Battery voltage supply to the control is approaching a low level. | Warning | Recharge or replace battery; check charger fuse, connections and DC alternator. |
| 442 | HIGH BAT VOLTAGE | Battery voltage supply is approaching a high level. | Warning | Check battery charger float level; check battery wiring/calibration. |
| 1122 | Rated/Idle Trans | | Info | |
| 1123 | SHUTDOWN AFTER BS | Shutdown fault occurred while Battle Short was enabled and then disabled. | Shutdown | Review Fault History and perform corrective action. |
| 1124 | DELAYED SHUTDOWN | Shutdown fault became active while Delayed Shutdown feature was enabled. | Warning | Review Fault History and perform corrective action. |
| 1131 | BATTLE SHORT ACTIVE | Control is in Battle Short mode. | Warning | Bypasses several critical fault shutdowns for emergency operation. |
| 1311 | Customer Input #1 | Default display name Customer Fault 1; default status None | | The nature of the fault is an optional customer selection (e.g. Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure). Each fault function can be programmed using service tool. |
| 1311, 1312, 1317, 1318 | CUSTOMER INPUT #1 - #4 | Optional customer-selected fault input is active. | Warning | Check external wiring and active input (closed/open) selection. |
| 1312 | Customer Input #2 | Default display name Ground Fault; default Warning | | The nature of the fault is an optional customer selection. Each fault function can be programmed using service tool. |
| 1317 | Customer Input #3 | Default display name Low Fuel; default Warning | | The nature of the fault is an optional customer selection. Each fault function can be programmed using service tool. |