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Cummins/Onan GGHF Generator Set

The Cummins/Onan GGHF is a 70 kW (87 kVA) Natural gas standby generator set powered by a Cummins/Onan WSG-1068 engine. It is available at 110/120 V and 240 V, single-phase, 60 Hz and rated 194 A. It holds about 6.1 L (1.6 gal) of oil and 32.2 L (8.5 gal) of coolant, with a maximum ambient rating of 40 °C. Starting uses 1 group-31 battery rated 660 CCA at 12 V. The set measures 2103×1016×1265 mm (82.8×40.0×49.8 in), weighs about 945 kg (2083 lb) and produces 71 dBA at 7 m.

70 kW
Standby
6.8 L
Displacement
6.1 L
Oil capacity
5
Document types

How to read your Cummins/Onan serial & model number →

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Service parts for the GGHF

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
140-3140Air filtersee priceAmazon

Oil system

1 required
123-2185Oil filtersee priceAmazon

Belts

1 required

Electrical

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelNatural gas
Frequency60.0 Hz
Standby power70 kW
Standby kVA87
EmissionsEPA SI Stationary Emission Regulation 40 CFR, Part 60
ControllerDetector, PCC2100, PowerCommand 2100, PowerCommand 2100 (PCC), PowerCommand PCC2100
Oil capacity6.1 L
AlternatorBrushless, revolving field, 12-lead (Class H insulation)
Voltage options110/120 V, 240 V
Phase1 or 3
Rated current194 A
Power factor1
Circuit breaker350 A
Battery group31
Battery cranking660 CCA
Battery voltage12 Volts DC V
Battery quantity1
Coolant capacity32.2 L
Max ambient40 °C
Dimensions (L×W×H)2103×1016×1265 mm
Dry weight945 kg
Wet weight982 kg
Sound level71.0 dBA @ 7 m

Engine

Cummins/Onan WSG-1068
Oil capacity6.2 L
Coolant capacity33.1 L
Displacement6.8 L
AspirationNaturally Aspirated
Rated speed1800 rpm

Maintenance & consumables

for the Cummins/Onan WSG-1068
ItemSpecCapacityPart #Interval
Air filterAir Cleaner - Top140-3140 Amazon eBay
Fuel filter—
Oil filterCap-Oil Fill123-2185 Amazon eBay
BatteryConnect positive battery cable before connecting negative battery cable to prevent arcing.×1416-0823200 hr Amazon
BeltTensioner, Belt512-0252 Amazon eBay $298.00
Coolant—
Coolant filter—500 hr
Oil—250 hr
Spark plug0.044 inch (1.1 mm)—1000 hr

Service intervals

34
ItemActionHoursMonthsNotes
Air cleanerCheck8 hrReplace as necessary; perform more often in extremely dusty conditions.
Coolant heater(s)Check24 hrStandby power schedule. Daily or after 8 hours.
Coolant levelCheck24 hrStandby power schedule. Daily or after 8 hours.
Engine oil levelCheck24 hrStandby power schedule. Daily or after 8 hours.
General set inspectionInspect8 hrDaily/after 8 hours (X1). Check for oil, fuel, cooling and exhaust system leaks; check exhaust audibly and visually with set running.
Generator air outletCheck100 hr1 moStandby power schedule. Daily or after 8 hours.
Generator set (general)Inspect24 hrStandby power schedule. Daily or after 8 hours. Footnote 1: Check for oil, fuel, cooling and exhaust system leaks; check exhaust system audibly and visually with set running.
Crankcase oilChange50 hrFirst service — Break-in: drain and replace the crankcase oil after the first 50 hours of operation on new generator sets.
Crankcase oilDrain50 hrFirst service — Drain and replace crankcase oil after first 50 hours of operation on new generator sets.
Air cleaner (heavy duty filter)Check100 hrPrime power schedule. 100 hours. Footnote 2: Perform more often in extremely dusty conditions. Footnote 3: Replace element every 2000 hours.
Air cleaner (normal duty filter)Check100 hrX2 perform more often in extremely dusty conditions; X3 replace element after 500 hours
All hardware (fittings, clamps, fasteners, etc.)Check100 hr1 mo
Battery electrolyte levelCheck100 hr1 moStandby power schedule. Monthly or after 100 hours.
Drive beltCheck500 hr12 moX5 visually check belt for evidence of wear or slippage; replace if hard or brittle
Governor linkageCheck100 hr1 moPerform more often in extremely dusty conditions.
Hardware (fittings, clamps, fasteners)Check100 hrStandby power schedule. Monthly or after 100 hours.
Engine oil and filterChange250 hr6 moPerform more often in extremely dusty conditions.
Engine oil and filter (heavy duty filter)Change250 hrPrime power schedule. 250 hours. Footnote 2: Perform more often in extremely dusty conditions.
Engine oil and filter (normal duty filter)Change250 hr6 moX2 perform more often in extremely dusty conditions; X9 perform at least once a year
Exterior of radiatorInspect250 hrInspect for obstructions
Radiator hosesCheck250 hrCheck for wear and cracks; X4 replace if hard or brittle
Radiator hoses for wear and cracksCheck250 hr6 moReplace if hard or brittle.
AC generator and controlsCheck500 hr12 moStandby power schedule. Yearly or after 500 hours.
Anti-freezeCheck500 hr12 mo
Anti-freeze concentrationCheck500 hr12 moStandby power schedule. Yearly or after 500 hours.
Catalytic converter restrictionTest1000 hr24 moX7 must be performed by a qualified mechanic; X8 replace every 8 years or 2000 hours
Cooling systemsClean500 hr12 mo
Oxygen sensorInspect1000 hr24 moX6,7 inspect or replace; replace every 1,000 hours; must be performed by a qualified mechanic
Radiator exterior (obstructions)Inspect500 hr12 moStandby power schedule. Yearly or after 500 hours.
Radiator hosesInspect500 hr12 moStandby power schedule. Yearly or after 500 hours. Footnote 4: Replace if hard or brittle.
Spark plugsInspect1000 hr12 moX6 replace every 1,000 hours
Spark plugs (prime power schedule)Inspect500 hrTable 5-2 prime power; X7 replace every 2,000 hours
Engine coolant port capsInspect1000 hr24 moStandby power schedule. 2 years or after 1,000 hours. Footnote 10: Replace after 4 years or 1000 hours.
RadiatorDrain1000 hr24 moStandby power schedule. Drain and flush radiator. 2 years or after 1,000 hours.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
GapSpark Plug Gap0.030inch (0.762 mm)
GapSpark Plug Gap0.044in. (1.1 mm)
GapSpark plug gap0.044 (1.1 mm)in (mm)
OtherB+ fused output10amps, 12/24 volt
OtherBattery charging alternator (max. rating)37A
OtherBattery specific gravity (fully charged, corrected)1.260corrected by adding 0.004 per 10 F above 80 F (27 C)
OtherBattery specific gravity (recharge below)1.215
OtherCool-down at idle time delay0-30minutes
OtherCustomer Output relay rating (TB1)2amps at 30 VDCnormally open contacts
OtherExhaust connection3inch NPT
OtherFrequency adjust range+/-5percentnominal frequency
OtherLow Fuel warning (yellow lamp)5inches (127 mm) WC or lessdual or single fuel systems
OtherOvercrank timed cranking periodapproximately 75seconds, including two rest periods
OtherRated to idle delay0-10secondsdefault 0; beginning Version 2.303
OtherRelay contact rating (K10/K11/K12)10amps at 600 VAC
OtherSecondary regulator initial adjustment (distance from top of regulator to top of set screw), NG, 60 Hz12.1mm
OtherSecondary regulator initial adjustment, NG, 60 Hz13.35mm
OtherSecondary regulator initial adjustment, NG, 60 Hz15.9mm
OtherStarting crank/rest cycle defaults3 start cycles of 15 seconds cranking and 15 seconds rest (configurable 1-7)
OtherSwitched B+ fused output5amps, 12/24 voltactivated on run command
OtherTime delay to start0-300secondsdefault 0
OtherTime delay to stop0-600secondsdefault 0
OtherVoltage adjust range+/-5percentnominal voltage
OtherWarm-up at idle time delay0-300seconds
PressureExhaust Backpressure (max allowed)20inch H2O (5.0 kPa)
PressureExhaust backpressure (max. allowed)20inch H2O (5.0 kPa)
PressureExhaust backpressure maximum allowed20inch H2O (5.0 kPa)
PressureFuel flow inlet pressure (maximum)13.6inch H2O (3.4 kPa)NG/LPG vapor withdrawal
PressureFuel flow inlet pressure (maximum)312psi (2,153 kPa)LPG liquid withdrawal
PressureFuel flow inlet pressure (minimum)7.0inch H2O (1.7 kPa)NG/LPG
PressureFuel flow inlet pressure maximum (LPG liquid withdrawal)312psi (2,153 kPa)maximum
PressureFuel flow inlet pressure maximum (NG/LPG vapor withdrawal)13.6inch H2O (3.4 kPa)maximum
PressureFuel flow inlet pressure minimum (NG/LPG vapor)7.0inch H2O (1.7 kPa)minimum
PressureFuel flow inlet pressure, LPG liquid withdrawal312psi (2,153 kPa)
PressureFuel flow inlet pressure, maximum NG/LPG vapor withdrawal13.6inch H2O (3.4 kPa)
PressureFuel flow inlet pressure, minimum NG/LPG7.0inch H2O (1.7 kPa)
PressureFuel inlet pressure maximum LPG liquid withdrawal312psi (2,153 kPa)
PressureFuel inlet pressure maximum NG/LPG vapor withdrawal13.6inch H2O (3.4 kPa)
PressureFuel inlet pressure minimum NG/LPG7.0inch H2O (1.7 kPa)
PressureLOP jumper alternate shutdown setting14psi (97 kPa)alternate jumper position (not recommended, see caution)
PressureLP gas leak-test pressure (minimum)90psi (621 kPa)at inlet of primary regulator
PressureLPG Liquid Withdrawal Supply Pressure (maximum)312psi (2,153 kPa)any operating condition
PressureLPG gas pressure at mixer, full loadapproximately -1.0inches WC
PressureLPG gas pressure at mixer, no loadapproximately -0.5inches WC
PressureLow Oil Pressure shutdown (red lamp), LOP jumper set to 25 psiless than 25psi (173 kPa)
PressureLow fuel pressure alarm5inches (127 mm) WCmarginally low fuel supply pressure
PressureLow fuel pressure alarm (engine control module)3inches (76.2 mm) water columnprimary fuel pressure below
PressureLow oil pressure shutdown25psi (172.4 kPa)
PressureMixer-side LP gas pressure (full load)negative 1.0inch WC (0.249 kPa)full load
PressureMixer-side LP gas pressure (no load)negative 0.5inches WC (0.13 kPa)no load
PressureMixer-side LP gas pressure at full load-1.0inch WC (0.249 kPa)full load
PressureMixer-side LP gas pressure at no load-0.5inch WC (0.13 kPa)no load
PressureMixer-side NG gas pressureapproximately 5inches WC (1.3 kPa)at full load
PressureMixer-side NG gas pressure at full load5inch WC (1.3 kPa)full load
PressureNG gas pressure at mixer, full loadapproximately 5inches WC
PressureNG/LPG Fuel Supply Pressure (maximum, vapor)13.6inch H2O (3.4 kPa)NG/LPG vapor withdrawal
PressureNG/LPG Fuel Supply Pressure (minimum)7.0inch H2O (1.7 kPa)NG/LPG vapor withdrawal
PressureNatural gas fuel supply pressure, maximum13.6inches WC (3.4 kPa)
PressureNatural gas fuel supply pressure, minimum7inches WC (1.7 kPa)
PressureNormal engine oil pressure40-65psi (276-449 kPa)at normal operating temperature

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Coolant50/50 coolant solution (50% pure water, 50% antifreeze)32.2 LCapacity with standard radiator 8.5 Gal (32.2 L). If temperatures below -37°F (-38°C) possible, use 65% antifreeze / 35% water. Do not use antifreeze with anti-leak additives. Use soft, low-mineral water.
Coolant50/50 coolant solution (50% pure water and 50% anti-freeze)above -37°C32.2 LCooling system capacity with standard radiator 8.5 Gal (32.2 L). If temperatures below -37 deg F (-38 deg C) are possible, use 65% antifreeze / 35% water. Do not use an antifreeze containing anti-leak additives. Use clean soft water low in mineral content.
Coolant50/50 coolant solution (50% pure water and 50% antifreeze)above -37°C8.5 Gal (32.2 L)If temperatures below -37 F (-38 C) possible use 65% antifreeze and 35% water. Do not use antifreeze with anti-leak additives. Use clean, low-mineral soft water.
Engine oilSAE 10W30, 5W30, 15W40API SJ, SH or SL6.5 Qts (6.2 L)Standby Power (normal oil filter). Pick grade for the lowest expected temperature; if ambient consistently below -13 F (-25 C) use a SAE5W synthetic oil.
Engine oilSAE 10W30, SAE 5W30, SAE 15W40API classification SJ, SH or SL6.2 LStandby Power oil capacity 6.5 Qts (6.2 L) with normal oil filter; Prime Power 11 Qts (10.4 L) with heavy duty oil filter. If ambient temperature is consistently below -13 deg F (-25 deg C), use a SAE5W synthetic oil. Select grade for the lowest expected temperature.
Engine oilSAE 5W synthetic (if ambient consistently below -13°F/-25°C)API classification SJ or SJ/CD6.2 LSelect viscosity grade per ambient temperature chart (Figure 5-1); oil capacity with filters 6.5 Qts (6.2 L).
FuelNatural Gas and/or Propane (Liquid or Vapor)Fuel inlet pressure min 7.0 inch H2O NG/LPG; max 13.6 inch H2O NG/LPG vapor withdrawal, 312 psi LPG liquid withdrawal
FuelPropane (Liquid or Vapor); Natural Gas
FuelPropane (liquid or vapor) / Natural GasFuel flow inlet pressure min 7.0 inch H2O (1.7 kPa) NG/LPG; max 13.6 inch H2O (3.4 kPa) NG/LPG vapor withdrawal; max 312 psi (2,153 kPa) LPG liquid withdrawal.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

77
CodeNameMeaningSeverityAction
1123Shutdown After BSShutdown
1124Delayed ShutdownWarning
1131Battle Sh ActiveWarning
121Speed Signal LostShutdown
1311Customer Input #1Optional customer selection (example: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure). Default display name Customer Fault 1; default status None.Each fault function can be programmed (using service tool): enable/disable input (default enable), status/warning/shutdown, active closed or open, change display name up to 19 characters.
1312Customer Input #2Optional customer selection. Default display name Ground Fault; default Warning.Programmable using service tool (enable/disable, status, active state, display name).
1317Customer Input #3Optional customer selection. Default display name Low Fuel; default Warning.Programmable using service tool (enable/disable, status, active state, display name).
1318Service Engine (begin spec J)Warning lamp. Emissions criteria might not be met due to engine running in open loop, lean mixture, rich mixture, or a failed fuel system component.Warning
1334Crit Scaler ORShutdown
1335Noncrit Scaler ORWarning
135Oil Pressure Sensor HWarning
141Oil Pressure Sensor LWarning
1416Fail To ShutdownWarning
1417Powr Down ErrorWarning lamp. The controller cannot power down because of some unknown condition; possible drain on battery.WarningContact an authorized service center for service.
143Pre-Low Oil PresWarning lamp. Indicates engine oil pressure has dropped to an unacceptable level.WarningIf generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow code 415 procedure.
1433Emergency StopShutdown lamp. Indicates local Emergency Stop.ShutdownTo reset: pull the button out; move the O/Manual/Auto switch to O; press the front panel Fault Acknowledge/Reset button; select Manual or Auto as required.
1434Remote E-StopShutdown lamp. Indicates remote Emergency Stop.ShutdownSee code 1433 to reset.
1435Low Coolant TempWarning lamp. Set is not operating; warning occurs when engine coolant temperature is 70 deg F (21 deg C) or lower.WarningIndicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater power supply (blown fuse or disconnected heater cord). Check for low coolant level and replenish; look for coolant leakage points and repair.
1438Fail To CrankShutdown lamp. Possible fault with control, speed sensing or starting system.ShutdownSee code 441 for corrective action.
144Coolant Sensor HighWarning
1442Weak BatteryWarning lamp. During cranking, battery voltage is at or below the weak battery warning trip point for a time greater than or equal to the weak battery set time.WarningSee code 441 for corrective action.
1443Battery FailedShutdown lamp. Dead battery - engine will not start.ShutdownSee code 441 for corrective action.
1444KW OverloadWarning
1445Short CircuitShutdown
1446High AC VoltageShutdown
1447Low AC VoltageShutdown
1448Under FrequencyShutdown lamp. Possible fuel system problem or overload condition.ShutdownCheck for dirty or plugged air filter and replace if necessary. Check operation by disconnecting load and restarting generator set. Fuel system requires adjustment; contact an authorized service center. Gaseous fuel delivery to the set is inadequate; contact an authorized service center. Reset the control and restart after correcting the problem.
1449Over FrequencyWarning
145Coolant Sensor LowWarning
1452Gen CB Not CloseWarning
1453Gen CB Not OpenWarning
1459Reverse PowerShutdown
146Pre-High Coolant TempWarning lamp. Engine has begun to overheat (coolant temperature has risen to an unacceptable level).WarningReduce load if possible by turning off non-critical loads. Check air inlets and outlets and remove obstructions to airflow. If engine can be stopped, follow code 151 procedure.
1461Loss Of FieldShutdown
1466Modem FailureWarning
1468Network ErrorWarning
1469Speed/Hz MatchShutdown
1471Over CurrentWarning
1472Over CurrentShutdown
151High Coolant TempShutdown lamp. Engine has overheated (coolant temperature above the shutdown trip point).ShutdownAllow engine to cool completely. Check coolant level and replenish; look for coolant leaks. Check for obstructions to cooling airflow. Check fan belt and repair or tighten. Check blower fan and circulation pumps on remote radiator installations. Reset control and restart after correcting problem.
197Low Coolant LevelWarning lamp (Optional). Engine coolant level has fallen below the warning trip point.WarningIf powering critical loads and cannot be shut down, wait until next shutdown period, then follow code 235 procedure. If engine can be stopped, follow code 235 procedure.
2327PTC FaultWarning
2329Low S1 FrequencyWarning
2331Low S1 VoltageWarning
2335Excitation FaultShutdown
2336Memory ErrorShutdown
2337Pwr Tran DisabledWarning
2338Pwr Tran FailureWarning
2339Pwr Down EnabledWarning
234OverspeedShutdown
2341High Control TempWarning
2342Too Long In Idle (10 min.)Warning lamp. Genset has been in Idle mode too long (10 minutes maximum).Warning
235Low Coolant LevelShutdown lamp (Optional). Engine coolant level has fallen below the shutdown trip point.ShutdownAllow engine to cool completely. Check coolant level and replenish if low; look for coolant leakage points and repair. Reset control and restart after locating and correcting problem.
2358High S1 VoltageWarning
2396S1 CB Not CloseWarning
2397S1 CB Not OpenWarning
2966PTC TimeoutWarning
2967Governor FaultWarning
2968AVR FaultWarning
2969LON FailureWarning
2972Field OverloadShutdown
359Fail To StartShutdown lamp. Possible fuel system problem (engine cranks but fails to start).ShutdownOpen any closed fuel shutoff valve. Check for dirty or plugged air filter and replace if necessary. Gaseous fuel delivery to the set is inadequate; contact an authorized service center. Reset the control and restart after correcting the problem.
415Low Oil PressureShutdown lamp. Engine oil pressure has dropped below the shutdown trip point.ShutdownCheck oil level, lines and filters. If oil system is OK but oil level is low, replenish. Reset control and restart.
441Low Bat VoltageWarning lamp. Battery voltage supply to the control is approaching a low level at which unpredictable operation will occur.WarningCheck battery charger fuse; recharge or replace the battery. Clean the battery cable terminals and tighten all connections. Check battery charge voltage float level if applicable (raise float level).
442High Bat VoltageWarning lamp. Battery voltage supply to the control is approaching a high level at which damage to the control can occur.WarningCheck float level on battery charger if applicable (lower float level).
Fault 1Fault 1 (red)Engine shut down because of a system fault; part of a 10-second time-delay shutdown circuit (customer-wired).Shutdown
Fault 2Fault 2 (red)Engine shut down because of a system fault; part of a non-time-delay shutdown circuit (customer-wired).Shutdown
High Engine TemperatureHigh Engine Temperature (red)Engine shut down due to excessively high coolant temperature (greater than 230°F / 110°C).Shutdown
Low Engine TemperatureLow Engine Temperature (yellow)Engine temperature less than 65°F (18°C) or 90°F (32°C); possibility engine might not start.Warning
Low FuelLow Fuel (yellow, optional)Fuel supply pressure is 5 inches (127 mm) WC or less; also indicates operation on secondary fuel supply for dual-fuel sets.Warning
Low Oil PressureLow Oil Pressure (red)Engine shut down due to excessively low oil pressure (less than 25 psi / 173 kPa).Shutdown
OvercrankOvercrank (red)Engine did not start during the timed cranking period (approx. 75 seconds, including two rest periods).Shutdown
OverspeedOverspeed (red)Engine shut down due to overspeed condition.Shutdown
Pre High Engine TemperaturePre High Engine Temperature (yellow)Engine coolant temperature abnormally high (greater than 220°F / 104°C).Warning
Pre Low Oil PressurePre Low Oil Pressure (yellow)Engine oil pressure abnormally low (less than 30 psi / 207 kPa).Warning
RunRun indicator (green)Starter has disconnected and set is running.Info
Switch-offSwitch-off (flashing red)Run/Stop/Remote switch is in the Stop position, preventing remote/automatic operation.Info

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjusting Values/Parameters (Adjust Menu) adjustment

Tools: InPower Service Tool

  1. Press the button next to the arrow symbol until the + and - symbols are displayed.
  2. If necessary, press the button next to the symbols to move to the numeric character to change.
  3. Press + to increase the value or select parameter; press - to decrease or select parameter.
  4. Press the arrow symbol to save changes (cursor on last numeric character when adjusting values).
Gaseous Fuel Adjustments adjustment

⚠ Fuel is highly flammable and may cause severe personal injury and property damage. Do not allow cigarettes, flame, pilot lights, arcing switches or equipment in area or areas sharing ventilation.

Tools: exhaust gas analyzer (for emission sensitive areas)

  1. Start engine and let the set warm up under a partial load (at least 1/4 rated load).
  2. If no-load through 1/4 load instability: disconnect loads, shut down, disconnect governor linkage at carburetor.
  3. Start engine and hold throttle closed by hand; adjust throttle idle position screw for 25-35 Hz.
  4. Turn idle adjusting screw counterclockwise until speed becomes unstable; turn clockwise just enough to regain stability and reconnect governor linkage.
  5. Connect full rated load and turn power adjust valve to full-rich; slowly turn toward lean until engine begins to lose speed, then back toward rich until full load is carried smoothly.
  6. If equipped for natural gas and LPG, switch to LPG by closing manual shutoff valve in natural gas supply line.
  7. Reconnect full rated load and turn LPG flow adjustment valve clockwise until engine begins to lose speed, then slowly back counterclockwise until full load is carried smoothly.
Gaseous Fuel System Adjustments adjustment

⚠ Fuel is highly flammable and may cause severe personal injury and property damage. Do not allow cigarettes, flame, pilot lights, arcing switches or equipment in area or areas sharing ventilation.

Tools: exhaust gas analyzer (for emission sensitive areas)

  1. Start the engine and let the set warm up under a partial load (at least 1/4 rated load). Start with natural gas if dual fuel.
  2. Connect full rated load and turn the power adjust valve two turns counterclockwise.
  3. Slowly turn the manual fuel valve clockwise (lean) until the engine begins to lose speed.
  4. Slowly turn counterclockwise (rich) until the engine carries full load smoothly.
  5. If dual fuel, switch to LPG by closing the manual shutoff valve in the natural gas supply line.
  6. Reconnect full rated load and turn the LPG flow adjustment valve clockwise until the engine begins to lose speed.
  7. Slowly turn it back counterclockwise until the engine carries full load smoothly.
Magnetic Speed Pickup Unit Adjustment adjustment
  1. Measure MPU resistance; replace if not between 1,000 and 1,050 ohms.
  2. With MPU removed, rotate ring gear until a tooth lines up in the center of the mounting hole.
  3. Thread pickup in gently by hand until it just touches the ring gear tooth.
  4. Back the pickup out 1/4 turn and set the locknut.
  5. Verify MPU output voltage at cranking speed is at least 1.5 VAC; replace MPU if less.
Type A Gaseous Fuel Adjustment (Naturally Aspirated) adjustment

⚠ Gaseous fuels are flammable and explosive

  1. Disconnect all loads, shut down set, and disconnect governor linkage at the carburetor.
  2. Start engine and hold throttle closed by hand to prevent overspeed.
  3. Adjust throttle idle position screw to obtain a frequency of 25-35 Hz.
  4. Turn idle adjusting screw counterclockwise until engine becomes unstable, then clockwise to regain stability.
  5. Reconnect governor linkage.
  6. Connect full rated load and turn main fuel valve to full-rich, then lean until engine loses speed, then back to rich.
  7. If equipped for LPG, switch to LPG and adjust LPG flow valve similarly under full load.
Verify Overspeed Fault Detection diagnostic

Tools: special tool P/N 420-0604

  1. For Type A sets, move the throttle lever/linkage to increase RPM to the overspeed shutdown range.
  2. For Type B sets, remove the two screws securing the throttle body cover and remove cover.
  3. Use special tool P/N 420-0604 to turn the end of the throttle shaft.
  4. With genset operating at no load, slowly rotate the shaft clockwise until RPM reaches the overspeed limit and shuts down.
  5. Replace the throttle body cover after completing the test.
AC Electrical Connections installation

⚠ Do not connect generator set directly to any building electrical system

⚠ Reconfiguring to different voltages can damage generator or windings; consult distributor

  1. Place the control panel run switch in OFF position; remove AC power from battery charger; remove negative battery cable.
  2. Install transfer switch for standby service applications.
  3. Reconfigure generator output leads on connection terminal block per Reconnection Diagram as needed for nameplate voltage.
  4. Bolt stranded load wires to the appropriate U/V/W/N terminals.
  5. Balance loads so current flow from each line terminal is within 10 percent of median value.
  6. Install current transformers (CT21/CT22/CT23) per Reconnection Diagram with dot facing toward the generator.
  7. Ground the genset to earth in one location only.
AC Voltage Reconnection installation

⚠ Reconfiguring to higher voltages can exceed winding voltage capability and damage generator

⚠ Reconfiguring to lower voltages can increase line current beyond breaker rating

  1. Check available generator output voltages and maximum current ratings on generator nameplate.
  2. Reconfigure generator output leads per Reconnection Diagram on control housing side access cover if required.
  3. Check stator lead terminal block connections and perform necessary reconnect to obtain required voltage.
  4. Route current transformers (CT1, CT2, CT3) per Reconnection Diagram, dot facing generator, current flowing into dot.
Exhaust System Installation installation

⚠ Inhalation of exhaust gases can result in severe personal injury or death

  1. Pipe exhaust gases to outside of enclosure, locating outlets away from air inlets.
  2. Use sealed joint type (NPT) fittings for indoor installations.
  3. Install approved thimble where exhaust pipes pass through walls or partitions.
  4. Pitch horizontal exhaust pipe runs downward away from engine; install condensation trap if pipe must turn upward.
  5. Shield or insulate exhaust lines; allow at least 12 inches (305 mm) clearance from combustible walls.
  6. Use flexible exhaust pipe section between engine and remainder of exhaust system.
Fuel System Installation installation

⚠ Fuel leaks create fire and explosion hazards which can result in severe personal injury or death

  1. Use flexible fuel hose(s) between engine fuel system and fuel supply line.
  2. Install dry-type fuel filter ahead of service pressure regulator.
  3. Route and secure fuel lines maintaining 2 inch (51 mm) minimum clearance from electrical wiring and hot exhaust parts.
  4. Install manual and electric shutoff valves ahead of flexible fuel hose(s).
  5. Test all fuel-system connections for leaks with soap and water solution while system is under pressure (LP minimum 90 psi/621 kPa at primary regulator inlet).
Mounting the Generator Set installation

⚠ Use of unapproved isolators may result in harmful resonances and void warranty

  1. Mount generator set on substantial, level, non-combustible base such as concrete pad.
  2. Use 5/8 inch or 16 mm anchored mounting bolts to secure skid to floor.
  3. Secure skid using flat washer and hex nut for each bolt.
  4. Insert 1-1/2 x 6 inch pipe over mounting bolts to allow adjustment alignment to skid holes.
  5. Provide at least 1 meter (3 feet) clearance on all sides for maintenance and service access.
Ventilation and Cooling Installation installation

⚠ Engine/radiator cooling air may carry deadly carbon monoxide; must be discharged outdoors

  1. Discharge all radiator cooling air to the outdoors.
  2. Size vents/ducts so free area is as large as the exposed radiator area.
  3. Make inlet vent opening 1-1/2 times larger than the radiator area.
  4. Locate cooling air outlet directly in front of and as close as possible to the radiator.
  5. Attach a removable canvas or sheet metal duct to the air outlet opening.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Current Transformer routing: CT1-U load leads (A phase), CT2-V load leads (B phase), CT3-W load leads (C phase)CT1, CT2, CT3Dot on CT must face toward generator; dual secondaries post 2 (high voltage) or post 3 (low voltage)
Generator reconnection terminal block, terminals U/V/W/N correspond to L1/L2/L3/L0U, V, W, NLoad balancing within 10 percent of median line current
U, V, W, N terminals correspond to L1, L2, L3, L0U=A phase (CT21), V=B phase (CT22), W=C phase (CT23)Reconnection Diagram located on upper side cover of control housing

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Cummins/Onan GGHF?

The Cummins/Onan GGHF is rated 70 kW standby (87.0 kVA).

Which engine powers the Cummins/Onan GGHF?

The Cummins/Onan GGHF is powered by the Cummins/Onan WSG-1068 engine.

What fuel does the Cummins/Onan GGHF use?

The Cummins/Onan GGHF runs on Natural gas.

What is the oil capacity of the Cummins/Onan GGHF?

The Cummins/Onan WSG-1068 engine in the Cummins/Onan GGHF has an oil capacity of 6.2 liters.

What is the coolant capacity of the Cummins/Onan GGHF?

The Cummins/Onan GGHF cooling system holds 32.2 liters (8.5 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

How loud is the Cummins/Onan GGHF?

The Cummins/Onan GGHF is rated at 71.0 dBA at 7 m, per the manufacturer specification sheet.

How much does the Cummins/Onan GGHF weigh?

The Cummins/Onan GGHF has a dry weight of 945 kg (2083 lb).

What voltages is the Cummins/Onan GGHF available in?

The Cummins/Onan GGHF is offered in 110/120 V, 240 V, 1 or 3-phase.

What battery does the Cummins/Onan GGHF use?

The Cummins/Onan GGHF uses 1 battery, 12 Volts DC V each, 660 CCA, group 31, per the manufacturer specification sheet.

Which alternator is fitted to the Cummins/Onan GGHF?

The Cummins/Onan GGHF uses a Brushless, revolving field, 12-lead alternator. Insulation class H.

Which oil filter part number does the Cummins/Onan GGHF take?

The Cummins/Onan GGHF uses oil filter part number 123-2185.

Which air filter part number does the Cummins/Onan GGHF take?

The Cummins/Onan GGHF uses air filter part number 140-3140.

Troubleshooting

6

Symptoms & remedies

SymptomRemedy
Fail to Start Indicator: This red lamp indicates the engine failed to start.To clear a Fail to Start shutdown, place the O/Manual/Auto switch in the O position and press the Fault Acknowledge/Reset button. Wait two minutes for the starter motor to cool and then repeat the starting procedure. If the engine does not run after a second attempt, refer to the Troubleshooting section.
Green RUN lamp lights following engine startup.Indicates all engine systems are normal. No corrective action required.
PRE HI ENGINE TEMP lamp lights.Engine continues to operate. (Engine can be programmed to shut down.) a. Indicates engine has begun to overheat and engine temperature has risen to approximately 220°F (104° C) or coolant level is low on optionally wired sets. b. If generator is powering non-critical and critical loads and cannot be shut down, use the following: a. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. c. If engine can be stopped, follow procedure in step 3.
HI ENG TEMP lamp lights. Engine shuts down.Indicates engine has overheated (engine temperature has risen above 230°F/110°C) or coolant level is low. Allow engine to cool down completely before proceeding with the following checks: a. Check coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary. b. Check for obstructions to cooling airflow and correct as necessary. c. Check for a slipping fan belt and tighten if loose. d. Reset control and restart after locating and correcting problem. Contact an authorized service center if none of the above.
PRE LO OIL PRES lamp lights. Engine continues to operate. (Engine can be programmed to shut down.)Indicates engine oil pressure has dropped to 30 psi (207 kPa). If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow step 5 procedure. b. If engine can be stopped, follow procedures in step 5.
LO OIL PRES lamp lights. Engine shuts down.Indicates engine oil pressure has dropped to 25 psi (172 kPa). Check oil level, lines and filters. a. If oil system is OK but oil level is low, replenish. b. Reset control and restart. Contact an authorized service center if oil pressure is not in the range of 40 to 65 psi (276 to 449 kPa).

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Cummins/Onan GGHF troubleshooting guide (89 entries) →

Parts

104
Part #DescriptionQtySystem
0123-2148Indicator, Oil (Not Shown)1Oil indicator Amazon eBay $74.95
123-2185Cap-Oil Fill1Oil filter Amazon eBay
130-5258Thermostat (85°C) (Must Purchase F1VY-8255-A O-ring seal from Ford)1Thermostat Amazon eBay
140-3140Air Cleaner - Top2Air filter Amazon eBay
140-3146-01Air Cleaner - Bottom1Air filter Amazon eBay
140-3246Gasket, Air Cleaner1Air filter Amazon eBay
140-3265Base, Mounting - Air Cleaner1Air filter Amazon eBay
140-3269Breather, Air Cleaner1Breather Amazon eBay
148-1140Carburetor (Includes Gaskets)1Gasket Amazon eBay
148-1241Gasket1Gasket Amazon eBay
167-1639Plug, Spark (Ford Part Number AGSF-22-FM1) (.035 Gap)10Spark plug Amazon eBay $16.00
193-0318Sender, Water Temperature1Sensor Amazon eBay $73.95
193-0551-01Sensor-Map (Ignition)1Sensor Amazon eBay
307-2884Elbow, Pipe1Elbow Amazon eBay
332-3561Base, Mounting - Air Cleaner1Air filter Amazon eBay
502-0613Connector, Hose1Hose Amazon eBay
502-0942Elbow - 90 °1Hose Amazon eBay
503-1870-07Clamp, Hose2Hose Amazon eBay
503-2157-02Clamp, Hose2Hose Amazon eBay
503-2166Hose, Breather1Hose Amazon eBay
503-2296-01Hose, Breather1Breather hose Amazon eBay
503-2353-03Hose, Fuel1Hose Amazon eBay
505-0091Adapter, Carburetor1Adapter Amazon eBay
512-0211Pulley-Water Pump1Pump Amazon eBay
512-0252Tensioner, Belt1Belt Amazon eBay $298.00
750-1004Nut, Hex (M6 x 1) Washer, Lock - Spring (M6) Adapter, Hose Hose, Rubber - Preformed1Hose Amazon eBay
800-3017-20Harness, Wiring - Dual Fuel1Harness Amazon eBay
870-0504Nut, Captive Floating (M6 x 1.0)2Nut Amazon eBay
895-0363Bumper, Door14Bumper Amazon eBay
TB1-5Charger AC Failure1Terminal block Amazon eBay NAPA $30.91 FridayParts $20.80
TB3-1Terminal for relay K1 in the auxiliary relay board (ARB)1Relay terminal Amazon eBay FridayParts $269.00
TB4-5Terminal for relay K2 in the auxiliary relay board (ARB)1Relay terminal Amazon eBay FridayParts $25.07 KuduParts $30.00 SinoCMP $129.00
TB6-5Terminal for relay K3 in the auxiliary relay board (ARB)1Relay terminal Amazon eBay
104-1974Bolt, Flywheel (M10 x 1.5 x 26.5)8Service part / kit Amazon eBay
123-2147Tube-Oil Level (Not Shown)2Service part / kit Amazon eBay
123-2247Valve-PCV (Low Flow)2Service part / kit Amazon eBay FridayParts $94.50
130-5256Screw-Tensioner3Service part / kit Amazon eBay
130-5257Screw-Idler1Service part / kit Amazon eBay
130-5386Screw-Idler1Service part / kit Amazon eBay
132-0331Cap-Heater Tube (Not Shown)1Service part / kit Amazon eBay $9.95
132-0412Cap-Heater Tube (3/4) (Not Shown)1Service part / kit Amazon eBay
140-3267Box, Air - Adapter (Used on Generator Sets with F172 or F173 Enclosure)1Service part / kit Amazon eBay
148-1090Clamp, Fuel System - Input1Service part / kit Amazon eBay
148-1234-02Clamp, Fuel System1Service part / kit Amazon eBay
148-1339-02Bracket, Fuel System1Service part / kit Amazon eBay
155-3719Cover-Exhaust (Not Shown)1Service part / kit Amazon eBay
307-0268Valve, Solenoid1Service part / kit Amazon eBay
307-2930Valve, Solenoid1Service part / kit Amazon eBay
332-1389Tie, Cable1Service part / kit Amazon eBay
332-3196Clamp, J1Service part / kit Amazon eBay
338-3816-01Harness, Dual Fuel1Service part / kit Amazon eBay
338-4395Harness, Jumper1Service part / kit Amazon eBay
502-0020-01Elbow, Pipe1Service part / kit Amazon eBay
505-0004Nipple, Pipe (1.0 x 1.50)1Service part / kit Amazon eBay
505-0099Nipple, Pipe (1/4 x .88)1Service part / kit Amazon eBay
505-0102Filter. Water - W/Corosion Inhibiting1Service part / kit Amazon eBay
505-0147Nipple, Pipe (1 x 3.50)1Service part / kit Amazon eBay
505-0492Nipple, Pipe (1 x 6.50)1Service part / kit Amazon eBay
505-1526Nipple, Pipe (3/4 x 10.0)1Service part / kit Amazon eBay
508-1158Grommet2Service part / kit Amazon eBay
512-0250Pulley (Smooth Idler)1Service part / kit Amazon eBay $216.15
512-0251Pulley (6 Groove Idler)1Service part / kit Amazon eBay
517-0289Plug, Hole1Service part / kit Amazon eBay
520-1024Stud (M6)4Service part / kit Amazon eBay
520-1026Stud-EXH Manifold20Service part / kit Amazon eBay
525-0304Gallon Can1Service part / kit Amazon eBay
525-030512 oz. Pressurized Spray Can1Service part / kit Amazon eBay
525-0306Quart Can1Service part / kit Amazon eBay
526-0018Gasket, Flange (1-3/4)1Service part / kit Amazon eBay
526-0077Washer. Flat (3/S') spacer, Sleeve1Service part / kit Amazon eBay
526-0174Clamp, Muffler (1.50")1Service part / kit Amazon eBay $9.95
526-2080Washer, Flat (M6)4Service part / kit Amazon eBay FridayParts $260.00
526-2100Washer, Flat (M8)2Service part / kit Amazon eBay
718-1054Screw, Cap - Hex Head (M10 x 1.5 x 25)2Service part / kit Amazon eBay
800-2034Part 800-20341Service part / kit Amazon eBay
800-2089F lywhee 1 Screw, Cap - Hex !-lead (M1O X 45~) Grille, Air Outlet Screw, Socket Head (1/4-20 x 1/4')1Service part / kit Amazon eBay
818-0237-01Rivet, Pop (1/8)6Service part / kit Amazon eBay
821-6003-02Screw, Cap - Hex Head (M8 x 1.25 x 25mm)2Service part / kit Amazon eBay
821-6003-03Screw, Hex Head (M8 x 1.25 x 25)1Service part / kit Amazon eBay
853-0008Washer, Lock - ET (#10)15Service part / kit Amazon eBay
856-0008Washer, Lock - EIT (5/16'1)1Service part / kit Amazon eBay
856-0010Washer, Lock - EIT (3/8')1Service part / kit Amazon eBay
856-0013Washer, Lock - W/EIT (1/2)1Service part / kit Amazon eBay
860-2006Genset component (SJB series)2Service part / kit Amazon eBay
860-2008Nut, Hex Head (M8 x 1.25)1Service part / kit Amazon eBay
862-0001Nut, Hex (1/4-20)2Service part / kit Amazon eBay $19.72
862-0026-54Nut, Hex (M6)11, 13, 15, 17, 19, 21, 23Service part / kit Amazon eBay
865-0020Nut, Wing1Service part / kit Amazon eBay $24.16
870-0131Nut. Hex - with ET (#10-32)1Service part / kit Amazon eBay
870-0183Nut, Hex W/ET (#6-32)2Service part / kit Amazon eBay
870-0221Harness, Wiring - Remote Control - Spec S (Includes Parts Marked +) Cable - 10 Feet Cable - 30.Feet Housing, Connector Pin Pin, Connector - Male Control1Service part / kit Amazon eBay
870-0257Nut, Locking (5/16−18) * − Parts Used On Heat Exchanger Installations With Automatic Water Regulator # − Cut Off And Discard Swivel Connector End Of Hose So That 1/8 NPT Connector End Measures Length As Indicated Above + − Parts Used On Heat Exchanger Installations Without Automatic Water Regulator1Service part / kit Amazon eBay
870-0517-01Standoff - Alarm Board (1.25 lg.)4Service part / kit Amazon eBay
870-0517-02Standoff - Alarm Board (1.31 lg.)2Service part / kit Amazon eBay
870-1220Nut, Hex-W/ET (#4-40)61Service part / kit Amazon eBay $6.00
870-1221Nut, Hex W/ET (#8-32)2Service part / kit Amazon eBay
870-2054Nut, Flanged Locking (M6)2Service part / kit Amazon eBay $28.90
898-0025* Sleeving (1/2')5Service part / kit Amazon eBay
898-0860Tubing, Heat Shrink59Service part / kit Amazon eBay
928-0615CGenerator Set GGHG/GGHHService part / kit Amazon eBay
928-0617PowerCommand 2100 Controller5Service part / kit Amazon eBay
A026E063Regulator1Service part / kit Amazon eBay
F8JL-8A500-AA5/8 inch cap, rear tubeService part / kit eBay
F8JL-8A500-BA3/4 inch cap, front tube (if used)Service part / kit eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime25%1333.6352.3
Standby25%14.763.9

Available documents

Spec sheet (Cummins/Onan)Spec sheet — Cummins-GGHF-spec-sheet (Cummins/Onan)Spec sheet — Cummins-GGHF Ford-V10-6.8L (Cummins/Onan)Spec sheet — a-1566 (Cummins/Onan)Operator's manual — 928-0135 Cummins GGHE GGHF Operator's Manual (6-2001) (Cummins/Onan)Operator's manual — 928-0140 Cummins GGHE GGHF Operator's Manual (8-2003) (Cummins/Onan)Operator's manual — 928-0143 Onan GGHE GGHF genset w-PCC2100 Operator manual (03-2009) (Cummins/Onan)Reference — cummins-gghf-sn-l060002751-load-test-and-inspection-report-1777037790 (Cummins/Onan)Parts manual — 0928-0236 I0 201711 (Cummins/Onan)Parts manual — 0928-0244 I18 202108 (Cummins/Onan)Parts manual — 928-0244 Cummins GGHE GGHF Parts Manual (9-2016) (Cummins/Onan)Service manual — 928-0613 Cummins GGHE GGHF Installation Manual (7-2002) (Cummins/Onan)Service manual — 928-0617 Cummins GGHE GGHF Installation Manual (6-2017) (Cummins/Onan)Service manual — GGFD, GGFE, GGHE, GGHF, GGHG, GGHH service manual (Cummins/Onan)Service manual — Installation Manual GGPA-C with GM 5.0L Engine, PCC 2100 (Cummins/Onan)

This page was generated from the 15 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Full service, cheapest listings

Priced items from this model's own parts manual.

Belt 512-0252$298.00
1 priced item$298.00