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PCC2100 Controller

The PCC2100 is a generator-set controller. It is used on generator sets from Cummins/Onan, including the 100 GGHH, 350DFEG, 352DFEH and 450 DFEJ.

40
Generator sets
Cummins/Onan
Brand
35–600 kW
Power range
3
Fuel types

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
10Incorrect main fuel valve adjustment.Refer to Gaseous Fuel Adjustment (Type A or B) in Section 6.
11Incorrect secondary regulator adjustment.Refer to Initial Secondary Regulator Adjustment in Section 6.
1122Rated/Idle Trans
1123Shutdown After BS
1123Shutdown After BS — Shutdown
1123Shutdown After Battle ShortA shutdown fault occurred while Battle Short was enabled and Battle Short transitioned from enabled to disabledReview the Fault History and perform corrective action
1123Shutdown After Battle Short — Battle Short is suspended and a shutdown occurs immediately if moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1123Shutdown After Battle Short — displayed after the Battle Short feature is disabled following an overridden shutdown fault that occurred while in Battle Short mode
1123Shutdown after Battle Short
1124Delayed ShutdownA shutdown fault
1124Delayed Shutdown — Warning
1124Delayed Shutdown — Wrng
1131Battle Sh Active
1131Battle Sh Active — Warning
1131Battle Sh Active — Warning status indicator is lit.Battle Short mode is enabled.
1131Battle Sh Active — When Battle Short mode is enabled, the Warning status indicator is lit, along with displayed fault code 1131.
1131Battle Short ActiveBattle short function enabled
1131Battle Short Active — Warning status indicator lights and code 1131 is displayed
115Speed Signal Lost — Shtdn
121Speed Signal Lost
121Speed Signal Lost (Loss of Speed Sense) — Battle Short is suspended and a shutdown occurs immediately if this critical shutdown fault occurs
121Speed Signal Lost — Battle Short is suspended and a shutdown occurs immediately.
121Speed Signal Lost — Critical shutdown fault; Battle Short is suspended and a shutdown occurs immediately if this fault occurs.
121Speed Signal Lost — Shut downLoose or damaged magnetic pickup (MPU) wires/connector pins.Inspect the wires/connector pins, and repair or replace as necessary.
121Speed Signal Lost — Shutdown
122Manifold air press sensor H — Wrng
123Manifold air press sensor L — Wrng
124Manifold air press warning — Wrng
1244CAN - Eng normal shtdn — Shtdn
1244Engine Normal Shutdown
1245CAN - Engine shutdown — Shtdn
1246CAN - Unknown eng fault — Wrng
1247CAN - Eng unannounced flt — Shtdn
1248CAN - Engine warning cond — Wrng
1311Customer Input #1The nature of the fault is an optional customer selection; example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Program using service tool: enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #1−None, #2 thru #4−Warning); Active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault).
1311Customer Input #1 - #3 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrectDisconnect the signal lead from TB1 and reset the control (CUST_IN1 − TB1-4, CUST_IN2 − TB1-5, CUST_IN3 − TB1-6); if the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection)
1311Customer Input #1 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: enable/disable input (Default: enable); status, warning or shutdown (Default: #1−None, #2 thru #4−Warning); active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault)
1311Customer Input #1 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool): enable/disable input (default: enable); status, warning or shutdown (default: #1−None); active closed or open (default: closed [ground]); change display name using up to 19 characters (default: #1− Customer Fault 1)
1311Customer Inputs #1
1311Customer Inputs #1-4 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrect.Disconnect the signal lead from TB1 and reset the control. CUST_IN1 −TB1-4. If the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection).
1311, 1312, 1317, and 1318Customer Inputs #1-4
1312Customer Input #1 - #3 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrectDisconnect the signal lead from TB1 and reset the control (CUST_IN1 − TB1-4, CUST_IN2 − TB1-5, CUST_IN3 − TB1-6); if the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection)
1312Customer Input #2The nature of the fault is an optional customer selection; example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Program using service tool: enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #1−None, #2 thru #4−Warning); Active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault).
1312Customer Input #2 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: enable/disable input (Default: enable); status, warning or shutdown (Default: #1−None, #2 thru #4−Warning); active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault)
1312Customer Input #2 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool): enable/disable input (default: enable); status, warning or shutdown (default: #2−Warning); active closed or open (default: closed [ground]); change display name using up to 19 characters (default: #2−Ground Fault)
1312Customer Inputs #1-4 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrect.Disconnect the signal lead from TB1 and reset the control. CUST_IN2 −TB1-5. If the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection).
1312Customer Inputs #2
1313-1316Network Fault 1 through 4
1313-1316Network Fault 1 thru 4
1313-1316Network Fault 1 thru 4 — Shtdn/Wrng/None
1313-1316Network Fault 1 thru 4 — Shutdown/Warning/None
1317Customer Input #1 - #3 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrectDisconnect the signal lead from TB1 and reset the control (CUST_IN1 − TB1-4, CUST_IN2 − TB1-5, CUST_IN3 − TB1-6); if the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection)
1317Customer Input #3The nature of the fault is an optional customer selection; example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Program using service tool: enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #1−None, #2 thru #4−Warning); Active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault).
1317Customer Input #3 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: enable/disable input (Default: enable); status, warning or shutdown (Default: #1−None, #2 thru #4−Warning); active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault)
1317Customer Input #3 — Warning/Shutdown or none for status messageThe nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool): enable/disable input (default: enable); status, warning or shutdown (default: #3−Warning); active closed or open (default: closed [ground]); change display name using up to 19 characters (default: #3−Low Fuel)
1317Customer Inputs #1-4 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrect.Disconnect the signal lead from TB1 and reset the control. CUST_IN3 −TB1-6. If the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection).
1317Customer Inputs #3
1318Customer Input #4The nature of the fault is an optional customer selection; example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Program using service tool: enable/disable input (Default: enable); Status, Warning or Shutdown (Default: #1−None, #2 thru #4−Warning); Active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault).
1318Customer Input #4 — The nature of the fault is an optional customer selection. Example inputs: Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure, etc.Each of the fault functions can be programmed (using service tool), as follows: enable/disable input (Default: enable); status, warning or shutdown (Default: #1−None, #2 thru #4−Warning); active closed or open (Default: closed [ground]); change display name using up to 19 characters (Default: #1− Customer Fault 1, #2−Ground Fault, #3−Low Fuel, #4−Rupture Basin Fault)
1318Customer Inputs #1-4 — Status, warning or shutdownIf there is no actual fault, the problem may be an external wiring problem, active input (closed or open) selection is incorrect.Disconnect the signal lead from TB1 and reset the control. CUST_IN4 −TB1-7. If the message drops out, the external wiring has a short or open circuit, or the active input selection (closed/open) is not correct for customer input (use the service tool to check the selection).

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.