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Cummins/Onan QSB5-G3 NR3 Engine

The Cummins/Onan QSB5-G3 NR3 is a 4.5 L 4-cylinder turbocharged and air-to-air aftercooled engine rated at 1800 rpm. It powers generator sets from Cummins/Onan, Magnum and Terex, including the DSFAE, MMG100C Super Start and T120C. It holds 12.1 L (3.2 gal) of oil.

Also known as: Cummins QSB5-G3 NR3

Part of the Cummins/Onan QSB5 engine family — 15 variants share parts & fitment.

4.5 L
Displacement
4
Cylinders
1800 rpm
Rated speed
12.1 L
Oil capacity

Engine specifications

Oil capacity12.1 L
Displacement4.5 L
Cylinders4
AspirationTurbocharged and air-to-air aftercooled
Rated speed1800 rpm

Generator sets powered by this engine

3

Shared across brands: Cummins/Onan, Magnum, Terex

How to read your Cummins/Onan engine serial & model number →

Common problems

15
  • Fluctuating generator output voltage
    Cause: An “ON/OFF” type load may be the cause
    Fix: Redistribute load if possible
  • Engine turns over (cranks), but won’t run
    Cause: Unit out of fuel
    Fix: Check fuel level in tank, fill as needed
  • Engine shuts down automatically and TROUBLE LIGHT on CONTROL PANEL is illuminated
    Cause: Oil Pressure Switch Not opening
  • Low generator output voltage
    Cause: Voltage adjustment set too low
    Fix: Adjust voltage potentiometer
  • Engine won’t crank
    Cause: Loose battery cable or discharged battery
    Fix: Check cables and battery electrolyte level. Recharge as necessary
  • No generator output voltage
    Cause: Circuit breaker tripped
    Fix: Reset circuit breaker
  • High generator output voltage
    Cause: Voltage adjustment potentiometer
    Fix: Adjust potentiometer
  • Engine runs, but loses power under load
    Cause: Clogged fuel system air in fuel lines
    Fix: Check fuel system
  • Low Speed
    Cause: Defective injectors on engine
    Fix: Have injectors checked by a qualified technician
  • Engine runs, but loses speed
    Cause: Unit is overloaded
    Fix: Reduce load
  • Wet Stacking
    Cause: Diesel engine run at less than 35% of its full load capacity, causing unburned fuel to accumulate in the exhaust system; can also cause fouling of injectors and buildup on engine valves.
    Fix: Load the unit heavily for five hours or until the exhaust is clear; diesel engines operate properly when applied loads are between 35% and 100% capacity.
  • Vgen<, > — The generator voltage is out of limits given by Gen <V and Gen <V setpoints. 27
  • Underspeed — During starting of the engine, when the RPM reaches the value of Starting RPM setpoint, the starter is switched off and the speed of the engine can drop under Start RPM again. Then the underspeed protection becomes active. Protection evaluation starts 5 seconds after start up. 26
  • Ubat — Battery voltage is out of limits given by Batt Overvolt and Batt Undervolt setpoints. 25
  • Stop fail — Gen-set stop failed. 24

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan QSB5-G3 NR3.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter—
Fuel filter—
Oil filter—
Battery—
Belt—
Coolant22.0 qt (L)—
Oil15.5 qt (L)—
Spark plug—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Parts cataloged across the Cummins/Onan QSB5 family

44
Part #DescriptionCategory
0179-3714Air Cleaner InstlAir filter
100-001Air FilterAir filter
100-004Air FilterAir filter
100-005Air Filter ElementAir filter
125561Air Filter - PrimaryAir filter
125562Air Filter - SecondaryAir filter
PI144D1Alternator ModelAlternator
UC274CAlternator ModelAlternator
UC274KAlternator ModelAlternator
100-007BatteryBattery
125552BeltBelt
100-008Bolt (M12-1.75)Bolt m12 1 75
100-003Fuel filterFuel filter
125551Fuel FilterFuel filter
100-002Oil filterOil filter
125550Oil FilterOil filter
0100-3853-01Engine-Diesel (4ISBeG1)Service part / kit
0179-3628Radiator AssyService part / kit
0179-4344Outlet Sockets Box InstlService part / kit
0179-4365Fuel System InstlService part / kit
0179-4466Circuit Breaker AssyService part / kit
0179-4472Heater InstlService part / kit
0179-4517Skid Assy (XRS)Service part / kit
0179-4542Battery Isolator AssyService part / kit
0300-6029Accessory InstlService part / kit
0338-0000HarnessesService part / kit
0403-5265-02Spacer-Generator (UC274C)Service part / kit
0403-5835-02SkidService part / kit
0403-5850-02SkidService part / kit
0403-5962End Cap-SkidService part / kit
0403-5966End Cap-Skid (Assy)Service part / kit
0405-8842EnclosureService part / kit
101-4000GasketService part / kit
127-0826BatteryService part / kit
134277T70, T90 & T120 Super Quiet Generator Maintenance ScheduleService part / kit
153-5720BatteryService part / kit
250-0486Oil FilterService part / kit
250-0488Spark PlugService part / kit
8C-3600BatteryService part / kit
8C-3601BatteryService part / kit
8C-3620BeltService part / kit
8C-3627Fuel FilterService part / kit
V2403-M-E3BGEngine ModelService part / kit
100-006Spark PlugSpark plug

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Cummins/Onan QSB5-G3 NR3?

The Cummins/Onan QSB5-G3 NR3 engine has an oil capacity of 12.1 liters.

What is the displacement of the Cummins/Onan QSB5-G3 NR3?

The Cummins/Onan QSB5-G3 NR3 has a displacement of 4.5 liters with 4 cylinders.

Which generators use the Cummins/Onan QSB5-G3 NR3 engine?

The Cummins/Onan QSB5-G3 NR3 powers 3 generator set(s), including Cummins/Onan DSFAE, Magnum MMG100C Super Start, Terex T120C.

What is a common problem with the Cummins/Onan QSB5-G3 NR3 engine?

A commonly reported issue on generators using the Cummins/Onan QSB5-G3 NR3 is: Fluctuating generator output voltage. Cause: An “ON/OFF” type load may be the cause. Fix: Redistribute load if possible.