HomeEnginesCummins/Onan QSB5-G3 NR3

Cummins/Onan QSB5-G3 NR3 Engine

The Cummins/Onan QSB5-G3 NR3 is a 4.5 L 4-cylinder turbocharged and air-to-air aftercooled engine rated at 1800 rpm, producing up to 94 kW. It powers generator sets from Cummins/Onan, Magnum and Terex, including the DSFAE, MMG100C Super Start and T120C. It holds 12.1 L (3.2 gal) of oil.

Also known as: Cummins QSB5-G3 NR3

4.5 L
Displacement
4
Cylinders
1800 rpm
Rated speed
94 kW
Gross power

Engine specifications

Oil capacity12.1 L
Displacement4.5 L
Cylinders4
AspirationTurbocharged and air-to-air aftercooled
Rated speed1800 rpm
Gross power94 kW

Generator sets powered by this engine

3

Shared across brands: Cummins/Onan, Magnum, Terex

How to read your Cummins/Onan engine serial & model number →

Common problems

15
  • Voltage does not come up to the rated voltage
    Cause: Internal problem with the generator end
    Fix: Check for even reading across the lines, if they are not this would mean you probably have a problem with the wiring of the switch or generator. If the generator voltage reads correctly, contact the TEREX service department.
  • Uneven reading between the legs when applying 24 volts to the field wires
    Fix: Recheck your wiring connections. After you have the field wire connected start the unit again and check your output voltage. It may still be necessary to flash the fields to restore residual voltage.
  • TROUBLE LIGHT on CONTROL PANEL is illuminated
    Cause: Broken fan belt
    Fix: Inspect fan belt and replace as needed
  • OVERSPEED OR UNDERSPEED SHUTDOWN
    Cause: Engine speed is above or below 60.0 Hz.
    Fix: Disconnect loads and adjust engine speed as needed based on manual instructions.
  • OVERCRANK SHUTDOWN
    Cause: Engine will not start.
    Fix: Check fuel level, fuel pump operation, air filter for blockage. Refer to manual for additional troubleshooting.
  • No generator output voltage
    Cause: Circuit breaker tripped
    Fix: Reset circuit breaker
  • Malfunction discovered
    Fix: Identify symptoms, troubleshoot, perform repair, return to service
  • LOW OIL PRESSURE SHUTDOWN
    Cause: Oil pressure is less than 20 psi (138 kPa).
    Fix: Check oil level, inspect for leaks, and check the oil pressure sender.
  • Low generator output voltage
    Cause: Voltage adjustment set too low
    Fix: Adjust voltage potentiometer
  • LOW FUEL LEVEL SHUTDOWN
    Cause: Fuel level in the tank is low or fuel lines are running dry.
    Fix: Check and refill the fuel level. Inspect for leaks and check the fuel level sender.
  • Low engine speed
    Fix: Call TEREX Service
  • LOW COOLANT LEVEL SHUTDOWN
    Cause: Coolant level in the radiator is low.
    Fix: Check coolant level, inspect hoses, engine block, water pump for leaks, and check oil for coolant contamination.
  • High generator output voltage
    Cause: Voltage adjustment potentiometer set too high
    Fix: Adjust potentiometer
  • High engine speed
    Fix: Call TEREX Service
  • HIGH COOLANT TEMPERATURE SHUTDOWN
    Cause: Coolant temperature is 230°F (110°C) or more.
    Fix: Check coolant level, remove any blockages, inspect hoses and components for leaks, check water pump belt tension, and load the unit to prevent overheating.

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan QSB5-G3 NR3.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter
Fuel filter
Oil filter
Battery
Belt
Coolant22.0 qt (L)
Oil15.5 qt (L)
Spark plug

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Common questions

What is the oil capacity of the Cummins/Onan QSB5-G3 NR3?

The Cummins/Onan QSB5-G3 NR3 engine has an oil capacity of 12.1 liters.

What is the displacement of the Cummins/Onan QSB5-G3 NR3?

The Cummins/Onan QSB5-G3 NR3 has a displacement of 4.5 liters with 4 cylinders.

Which generators use the Cummins/Onan QSB5-G3 NR3 engine?

The Cummins/Onan QSB5-G3 NR3 powers 3 generator set(s), including Cummins/Onan DSFAE, Magnum MMG100C Super Start, Terex T120C.

What is a common problem with the Cummins/Onan QSB5-G3 NR3 engine?

A commonly reported issue on generators using the Cummins/Onan QSB5-G3 NR3 is: Voltage does not come up to the rated voltage. Cause: Internal problem with the generator end. Fix: Check for even reading across the lines, if they are not this would mean you probably have a problem with the wiring of the switch or generator. If the generator voltage reads correctly, contact the TEREX service department..