Specifications
| Fuel | Diesel |
|---|---|
| Frequency | 50.0 Hz |
| Standby power | 65 kW |
| Standby kVA | 81 |
| Prime power | 60 kW |
| Emissions | Not specified |
| Controller | PowerCommand, PowerCommand 2100 |
| Oil capacity | 10.9 L |
| Alternator | Cummins/Onan Not specified (4-pole, Class H insulation) |
| Voltage options | 12 V |
| Phase | Three Phase |
| Rated current | 120 A |
| Power factor | Not specified |
| Circuit breaker | 120 A |
| Battery group | 4 |
| Battery cranking | 1080 CCA |
| Battery voltage | 12 V |
| Battery quantity | 1 |
| Coolant capacity | 17.7 L |
| Max ambient | 40 °C |
| Dimensions (L×W×H) | 2104×1016×1232 mm |
| Dry weight | 854 kg |
| Fuel tank | 24.0 L |
| Tank runtime | 24.0 hr |
Engine
| Oil capacity | 10.4 L |
|---|---|
| Coolant capacity | 10.0 L |
| Displacement | 3.9 L |
| Aspiration | Turbocharged |
| Rated speed | 1800 rpm |
Maintenance & consumables
for the Cummins/Onan 4BTA3.9| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Cummins engine Operation and Maintenance Manual | — | 8760 hr | find | |
| Fuel filter | Cummins engine Operation and Maintenance Manual | — | 50 hr | find | |
| Oil filter | Cummins engine Operation and Maintenance Manual | — | 500 hr | find | |
| Belt | Cummins engine Operation and Maintenance Manual | — | find | ||
| Coolant | Cummins engine Operation and Maintenance Manual | — | |||
| Coolant filter | — | find | |||
| Oil | Cummins engine Operation and Maintenance Manual | — | 500 hr |
Common questions
What is the power rating of the Cummins/Onan DGCG?
The Cummins/Onan DGCG is rated 65 kW standby (81.0 kVA).
What engine does the Cummins/Onan DGCG use?
The Cummins/Onan DGCG is powered by the Cummins/Onan 4BTA3.9 engine.
What fuel does the Cummins/Onan DGCG use?
The Cummins/Onan DGCG runs on Diesel.
What is the oil capacity of the Cummins/Onan DGCG?
The Cummins/Onan 4BTA3.9 engine in the Cummins/Onan DGCG has an oil capacity of 10.4 liters.
What alternator does the Cummins/Onan DGCG use?
The Cummins/Onan DGCG uses a Cummins/Onan Not specified alternator. It has 4 poles. Insulation class H.
Troubleshooting
63Fault codes
| Code | Meaning | Remedy |
|---|---|---|
| F01 | Generator does not start. | Check the battery voltage and ensure it is above 12V. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting. |
| F02 | Generator produces low output power. | Check the air filter for blockage or damage. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting. |
| F03 | Generator produces excessive noise. | Check the engine oil level and ensure it is within the recommended range. Verify that all components are properly tightened, including bolts and nuts. Refer to the Fault Code Table for further troubleshooting. |
| F04 | Generator produces excessive vibration. | Check the engine mounts for any damage or wear. Verify that all components are properly tightened, including bolts and nuts. Refer to the Fault Code Table for further troubleshooting. |
| F05 | Generator produces excessive exhaust smoke. | Check the air filter for blockage or damage. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting. |
| F06 | Generator produces excessive heat. | Check the cooling system for any leaks or blockages. Verify that the coolant level is within the recommended range. Refer to the Fault Code Table for further troubleshooting. |
| F07 | Generator produces excessive oil consumption. | Check the engine oil level and ensure it is within the recommended range. Verify that all components are properly tightened, including bolts and nuts. Refer to the Fault Code Table for further troubleshooting. |
| F08 | Generator produces excessive fuel consumption. | Check the air filter for blockage or damage. Verify that the fuel supply is adequate and check for any fuel system issues. Refer to the Fault Code Table for further troubleshooting. |
| 121 | Speed Signal Lost | |
| 135 | Oil Pressure Sensor High | |
| 141 | Oil Pressure Sensor Low | |
| 143 | Pre-Low Oil Pressure Sensor | |
| 144 | Coolant Temperature Sensor High | |
| 145 | Coolant Temperature Sensor Low | |
| 146 | Pre-High Cool Temp | |
| 151 | High Coolant Temp | |
| 197 | Low Coolant Level | |
| 234 | Overspeed | |
| 235 | Low Coolant Level | |
| 359 | Fail to Start | |
| 415 | Low Oil Pressure | |
| 441 | Low Battery Voltage | |
| 442 | High Battery Voltage | |
| 1123 | Shutdown After Battle Short | |
| 1124 | Delayed Shutdown | |
| 1131 | Battle Short Active | |
| 1244 | Engine Normal Shutdown | |
| 1311 | Customer Inputs #1 | |
| 1312 | Customer Inputs #2 | |
| 1317 | Customer Inputs #3 | |
| 1318 | Customer Inputs #4 | |
| 1334 | Crit Scaler OR | |
| 1335 | Non-Crit Scaler OR | |
| 1416 | Fail to Shutdown | |
| 1417 | Power Down Failure | |
| 1433 | Emergency Stop | |
| 1434 | Remote Emergency Stop | |
| 1435 | Low Coolant Temperature | |
| 1438 | Fail to Crank | |
| 1442 | Weak Battery | |
| 1443 | Battery Failed | |
| 1444 | KW Overload | |
| 1445 | Short Circuit | |
| 1446 | High AC Voltage | |
| 1447 | Low AC Voltage | |
| 1448 | Under Frequency | |
| 1449 | Over Frequency | |
| 1461 | Loss of Field | |
| 1466 | Modem Failure | |
| 1468 | Network Error | |
| 1469 | Speed/Hz Match | |
| 1471 | Over Current | |
| 1472 | Over Current | |
| 2335 | Excitation Fault | |
| 2336 | Memory Error | |
| 2341 | High Control Temperature | |
| 2342 | Too Long in Idle | |
| 2967 | Governor Fault | |
| 2968 | AVR Fault | |
| 2969 | LON Failure | |
| 2972 | Field Overload |
Symptoms & remedies
| Symptom | Remedy |
|---|---|
| Status Indicators are not functioning properly. | Check the status indicators for any visible damage or loose connections. If the issue persists, refer to the Fault Code Table for further troubleshooting. |
| Line Circuit Breaker (Optional) trips frequently. | Check the circuit breaker for any visible damage or loose connections. Verify that the generator's load is within the rated capacity of the circuit breaker. |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.
Parts
35| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 2.4L | Engine | 1 | Engine | buy |
| 240976 | Switch, high temperature 268298 Sender, temperature | 1 | Sensor | buy |
| 241481 | Switch, high temperature 268298 Sender, water temperature | 1 | Sensor | buy |
| 265484 | Line. flex. fuel, 41" | 2 | Hose | buy |
| 266110 | Line, flex. fuel, 50” | 2 | Hose | buy |
| 268298 | Sender, water temperature gauge | 1 | Sensor | buy |
| 271500 | Line. flex. fuel, 22” | Hose | buy | |
| 285498 | Hose, molded | Hose | buy | |
| 285542 | Gasket. manifold | Gasket | buy | |
| 285722 | Hose, upper molded | Hose | buy | |
| 285957 | Line. flex. fuel | Hose | buy | |
| 290090 | Switch, low water temperature | 1 | Sensor | buy |
| A046K020 | Oil Filter | 1 | Oil filter | buy |
| X-797-2 | Hose, flex | 1 | Hose | buy |
| 0L2090-C | 60 kW (2.4 L) | 1 | Service part / kit | buy |
| 928-0502B | Service part / kit | buy | ||
| 928-0506 | Service part / kit | buy | ||
| 960-0135 | Service part / kit | buy | ||
| 960-0504A | Service part / kit | buy | ||
| 960-0505 | Service part / kit | buy | ||
| 960-12 | Service part / kit | buy | ||
| A-290538 | Block heater | Service part / kit | buy | |
| A-290885 | Heater, block (240V) | Service part / kit | buy | |
| A0000018981 | Ultrasonic Cleaner Solution | 1 | Service part / kit | Amazon eBay |
| A0000019001 | All Surface Protectant | 1 | Service part / kit | Amazon eBay |
| G005651-0 | Base Plug Kit | 1 | Service part / kit | Amazon eBay |
| G005703-0 | Paint Kit | 1 | Service part / kit | Amazon eBay |
| G006174-0 | Extreme Cold Weather Kit | 1 | Service part / kit | buy |
| G006175-0 | Cold Weather Kit | 1 | Service part / kit | buy |
| G006176-0 | Scheduled Maintenance Kit | 1 | Service part / kit | buy |
| G007000-0 | Smart Management Module (50 amp) | 1 | Service part / kit | Amazon eBay $70.00 |
| G007005-0 | Wi-Fi LP Fuel Level Monitor | 1 | Service part / kit | Amazon eBay |
| G007006-0 | Smart Management Module (100 amp) | 1 | Service part / kit | Amazon eBay |
| G0071690 | Mobile Link ® 4G LTE Cel - lular Accessory | 1 | Service part / kit | Amazon eBay |
| GM17010-KP1 | LP fuel mixer diaphragm kit | 1 | Service part / kit | eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Prime | |||
| Prime | 25% | 1.8 | 7.0 |
| Prime | 50% | 2.8 | 11.0 |
| Prime | 75% | 4.1 | 16.0 |
| Prime | 100% | 5.6 | 21.0 |
| Standby | |||
| Standby | 25% | 1.9 | 7.0 |
| Standby | 50% | 3.1 | 12.0 |
| Standby | 75% | 4.6 | 17.0 |
| Standby | 100% | 24.0 |
Available documents
Spec sheet — S-1445 (Cummins/Onan)Spec sheet — S-1446 (Cummins/Onan)Operator's manual — Cummins-DGBB-DGBC-DGCA-DGCB-DGCG-DGFA-DGFB-DGFC-DGFS-operator-manual (Cummins/Onan)Service manual — 900-0907 Cummins DGxx Series Repair Times (Cummins/Onan)Service manual — 960-0518D Cummins DGBB DGC DGDA DGFB Series Service Manual (2-2004) (Cummins/Onan)Service manual — 960-0615C Cummins DGBB DGC DGFA Series Operator's Manual (10-2003) (Cummins/Onan)Service manual — 960-0628D Cummins DGB DGC DGF Series Installation Manual (2-2004) (Cummins/Onan)