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Cummins/Onan PCC 2100 — Cleaning Batteries

Maintenance

For the Cummins/Onan PCC 2100, from the Cummins/Onan operator's manual.

Applies to: Cummins/Onan GGHE, Cummins/Onan GGHF, Cummins/Onan WSG-1068 engine

Before you start

  • Electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. Wear goggles and protective rubber gloves and apron.
  • Ignition of explosive battery gases can cause severe personal injury or death.

Parts for this job

Part numbers from the service-parts lists for Cummins/Onan GGHE, Cummins/Onan GGHF. Verify against your serial number before ordering; some links are affiliate links.

Procedure

  1. Wipe batteries with a damp cloth whenever dirt appears excessive.
  2. If corrosion is present, remove battery cables and wash terminals with a solution of 1/4 pound baking soda to 1 quart of water.
  3. Be sure the vent plugs are tight to prevent cleaning solution from entering the cells.
  4. After cleaning, flush the outside of the battery and surrounding areas with clean water.
  5. Coat the terminals with a light application of petroleum jelly or non-conductive grease to retard corrosion.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Fully charged corrected specific gravity 1.260; charge battery if below 1.215.
  • Correct reading by adding 0.004 for every 10 degrees above 80 deg F (27 deg C).

Full service-parts list: Cummins/Onan GGHE →, Cummins/Onan GGHF →

Source: Cummins/Onan operator's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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