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PowerCommand 2100 (PCC) Controller

The PowerCommand 2100 (PCC) is a generator-set controller. It is used on generator sets from Cummins/Onan, including the 2100 Series, DFBF, DFCB and DFCC.

17
Generator sets
Cummins/Onan
Brand
60–500 kW
Power range
3
Fuel types

Generator sets using this controller

17

Also fitted to: Cummins/Onan DGGD, DGHD, DGHE.

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
10Incorrect main fuel valve adjustment.Refer to Gaseous Fuel Adjustment (Type A or B) in Section 6.
101Engine continues to operate at reduced RPM.Indicates that the engine is operating in idle mode. When the set is operating in the RUN mode, grounding the engine idle input causes generator build-up to be inhibited and the engine to be governed at 800 RPM. When ground is removed from this input, the set returns to normal speed and voltage.
102Engine shuts down and will not crank.Indicates local or remote Emergency Stop.To reset the local Emergency Stop button: Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out. Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required.
11Incorrect secondary regulator adjustment.Refer to Initial Secondary Regulator Adjustment in Section 6.
1123Moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time.
1123Shutdown After Battle Short
1124Delayed Shutdown
1131Battle Short Active
121Speed Signal Lost
1244Engine Normal Shutdown
1245CAN - Engine Shutdown
1245CAN Engine Shutdown
1246CAN - Unknown Engine Fault
1247CAN - Engine Unannounced Fault
1248CAN - Engine Warning Fault
1311Customer Inputs #1
1312Customer Inputs #2
1317Customer Inputs #3
1318Customer Inputs #4
1334Crit Scaler OR
1335Non-Crit Scaler OR
135Oil Pressure Sensor High
141Oil Pressure Sensor Low
1416Fail To Shut Down
1416Fail to Shutdown
1416Shutdown fault is announced but the genset does not shut down
1417Power Down Failure
143Pre-Low Oil Pressure Sensor
1433Emergency Stop
1434Remote Emergency Stop
1435Low Coolant Temperature
1437FAULT HISTORY: 1 OF 24 CNTL HOURS 459 OCCURRENCES 5 ENGINE HOURS 334
1438Fail to Crank
144Coolant Temperature Sensor High
1442Weak Battery
1443Battery Failed
1444KW Overload
1445Short Circuit
1446High AC Voltage
1447Low AC Voltage
1448Under Frequency
1449Over Frequency
145Coolant Temperature Sensor Low
146HIGH COOLANT TEMP WARNINGA. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow 151 High Coolant Temp Alarm procedure.
146Pre-High Cool Temp
1461Loss of Field
1466Modem Failure
1468Network Error
1469Speed/Hz Match
1471Over Current
1472Over Current
151HIGH COOLANT TEMP ALARMA. Check jacket water coolant level and replenish if low. Look for coolant leakage and repair if necessary. b. Check for obstructions to cooling airflow and correct as necessary. c. Check fan belt and repair if necessary. d. Reset control and restart after locating and correcting problem.
151High Coolant Temp
152LOW COOLANT TEMPA. Coolant heater not connected to power supply. Check for blown fuse or disconnected heater cord and correct as required. b. Check for low jacket water coolant level and replenish if required. Look for possible coolant leakage points and repair as required.
197COOLANT LEVEL WARNINGA. Check jacket water coolant level and replenish if low. Look for possible coolant leakage points and repair if necessary. b. Reset control and restart after locating and correcting problem.
197Low Coolant Level
200LOW OIL PRESSUREShutdown
201Engine oil pressure has dropped below the shutdown trip point.Check oil level, lines and filters. If oil system is OK but oil level is low, replenish. Reset control and restart.
204Engine oil pressure sender is not functioning correctly.Check that the engine oil pressure sender is properly connected. Contact an authorized service center.
210Low Engine TempIndicates engine coolant heater is not operating or is not circulating coolant. Check for the following conditions: a. Coolant heater not connected to power supply. Check for blown fuse or disconnected heater cord and correct as required. b. Check for low coolant level and replenish if required. Look for possible coolant leakage points and repair as required. c. Contact an authorized service center if none of the above.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.