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Cummins Repair Guides

96 step-by-step procedures compiled from Cummins service manuals.

Procedure 1

GTA38, GTA38, GTA50, GTA50

Procedure 2

GTA38, GTA38, GTA50, GTA50

Procedure 3

GTA38, GTA38, GTA50, GTA50

Procedure 4

GTA38, GTA38, GTA50, GTA50

Procedure 5

GTA38, GTA38, GTA50, GTA50

Procedure 6

GTA38, GTA38, GTA50, GTA50

Procedure 7

GTA38, GTA38, GTA50, GTA50

Procedure 8

GTA38, GTA38, GTA50, GTA50

Procedure 9

GTA38, GTA38, GTA50, GTA50

Procedure 10

GTA38, GTA38, GTA50, GTA50

Procedure 11

GTA38, GTA38, GTA50, GTA50

Procedure 12

GTA38, GTA38, GTA50, GTA50

Procedure 13

GTA38, GTA38, GTA50, GTA50

Procedure 14

GTA38, GTA38, GTA50, GTA50

Procedure 15

GTA38, GTA38, GTA50, GTA50

Procedure 16

GTA38, GTA38, GTA50, GTA50

Procedure 17

GTA38, GTA38, GTA50, GTA50

Service procedure for NTC 400 BC2 workshop-manual.pdf

General procedure

Remove the hose.

GTA38, GTA38, GTA50, GTA50

8. Remove the four cap-screws and nuts.

GTA38, GTA38, GTA50, GTA50

3. Install the turbocharger. Push the compressor housing

GTA38, GTA38, GTA50, GTA50

Fan Remove and Install

GTA38, GTA38, GTA50, GTA50

8. Install the cap-screws. Tighten the cap-screws to 45

GTA38, GTA38, GTA50, GTA50

Fan Hub - Remove and Install

GTA38, GTA38, GTA50, GTA50

. Install the fan belt idler assembly, the three lock

GTA38, GTA38, GTA50, GTA50

7. Install the fan belt.

GTA38, GTA38, GTA50, GTA50

8. Remove the four cap-screws that hold the adapter

GTA38, GTA38, GTA50, GTA50

15. Install the adapter plate on the water pump.

GTA38, GTA38, GTA50, GTA50

Aftercooler Pump - Remove and Install

GTA38, GTA38, GTA50, GTA50

. Install a new pump.

GTA38, GTA38, GTA50, GTA50

Alternator - Remove and Install

GTA38, GTA38, GTA50, GTA50

screw at Adjusting Link)

GTA38, GTA38, GTA50, GTA50

Note: Installation of the top electric starting motor

GTA38, GTA38, GTA50, GTA50

6. Install the starting motor with three lock washers and

GTA38, GTA38, GTA50, GTA50

3. Remove flexible hose from the shut-off valve and the

GTA38, GTA38, GTA50, GTA50

Governor Controller - Remove and Replace

GTA38, GTA38, GTA50, GTA50

Remove the hose.

GTA38, GTA38, GTA50, GTA50

8. Remove the four cap-screws and nuts.

GTA38, GTA38, GTA50, GTA50

3. Install the turbocharger. Push the compressor housing

GTA38, GTA38, GTA50, GTA50

Fan Remove and Install

GTA38, GTA38, GTA50, GTA50

8. Install the cap-screws. Tighten the cap-screws to 45

GTA38, GTA38, GTA50, GTA50

Fan Hub - Remove and Install

GTA38, GTA38, GTA50, GTA50

. Install the fan belt idler assembly, the three lock

GTA38, GTA38, GTA50, GTA50

7. Install the fan belt.

GTA38, GTA38, GTA50, GTA50

8. Remove the four cap-screws that hold the adapter

GTA38, GTA38, GTA50, GTA50

15. Install the adapter plate on the water pump.

GTA38, GTA38, GTA50, GTA50

Aftercooler Pump - Remove and Install

GTA38, GTA38, GTA50, GTA50

. Install a new pump.

GTA38, GTA38, GTA50, GTA50

Alternator - Remove and Install

GTA38, GTA38, GTA50, GTA50

screw at Adjusting Link)

GTA38, GTA38, GTA50, GTA50

Note: Installation of the top electric starting motor

GTA38, GTA38, GTA50, GTA50

6. Install the starting motor with three lock washers and

GTA38, GTA38, GTA50, GTA50

3. Remove flexible hose from the shut-off valve and the

GTA38, GTA38, GTA50, GTA50

Governor Controller - Remove and Replace

GTA38, GTA38, GTA50, GTA50

Service Procedure

GTA38, GTA38, GTA50, GTA50

Remove the hose.

GTA38, GTA38, GTA50, GTA50

. Check for reuse. Visually inspect the belt for cracks,

GTA38, GTA38, GTA50, GTA50

. Install the fan belt idler assembly, the three lock

GTA38, GTA38, GTA50, GTA50

4, Remove the twelve cap-screws.

GTA38, GTA38, GTA50, GTA50

6. Remove the thermostats and seals.

GTA38, GTA38, GTA50, GTA50

12. install a new gasket. Install the thermostat housing

GTA38, GTA38, GTA50, GTA50

4.Remove the two cap-screws and heavy washers

GTA38, GTA38, GTA50, GTA50

23. Install but do not tighten the four lock washers and

GTA38, GTA38, GTA50, GTA50

37. Install the bracket to the pump using two large flat

GTA38, GTA38, GTA50, GTA50

37. Install the bypass connection gaskets. Tighten the

GTA38, GTA38, GTA50, GTA50

37. Install the bypass connection gaskets. Tighten the

GTA38, GTA38, GTA50, GTA50

. Install a new pump.

GTA38, GTA38, GTA50, GTA50

Alternator - Remove and Install

GTA38, GTA38, GTA50, GTA50

4, Install the belt. Turn the adjusting screw counter-

GTA38, GTA38, GTA50, GTA50

Service Procedure

GTA38, GTA38, GTA50, GTA50

screw at Adjusting Link)

GTA38, GTA38, GTA50, GTA50

2. Install the shut-off valve onto the pipe and tighten 3

GTA38, GTA38, GTA50, GTA50

1. Remove battery power from the engine.

GTA38, GTA38, GTA50, GTA50

4. Remove the four 3/8 “ mounting boits.

GTA38, GTA38, GTA50, GTA50

Governor Controller - Remove and Replace

GTA38, GTA38, GTA50, GTA50

Procedure 1

GTA38, GTA38, GTA50, GTA50

Remove the hose.

GTA38, GTA38, GTA50, GTA50

. Check for reuse. Visually inspect the belt for cracks,

GTA38, GTA38, GTA50, GTA50

. Install the fan belt idler assembly, the three lock

GTA38, GTA38, GTA50, GTA50

4, Remove the twelve cap-screws.

GTA38, GTA38, GTA50, GTA50

6. Remove the thermostats and seals.

GTA38, GTA38, GTA50, GTA50

12. install a new gasket. Install the thermostat housing

GTA38, GTA38, GTA50, GTA50

4.Remove the two cap-screws and heavy washers

GTA38, GTA38, GTA50, GTA50

23. Install but do not tighten the four lock washers and

GTA38, GTA38, GTA50, GTA50

37. Install the bracket to the pump using two large flat

GTA38, GTA38, GTA50, GTA50

37. Install the bypass connection gaskets. Tighten the

GTA38, GTA38, GTA50, GTA50

37. Install the bypass connection gaskets. Tighten the

GTA38, GTA38, GTA50, GTA50

. Install a new pump.

GTA38, GTA38, GTA50, GTA50

Alternator - Remove and Install

GTA38, GTA38, GTA50, GTA50

4, Install the belt. Turn the adjusting screw counter-

GTA38, GTA38, GTA50, GTA50

4, Install the belt. Turn the adjusting screw counter-

GTA38, GTA38, GTA50, GTA50

screw at Adjusting Link)

GTA38, GTA38, GTA50, GTA50

2. Install the shut-off valve onto the pipe and tighten 3

GTA38, GTA38, GTA50, GTA50

1. Remove battery power from the engine.

GTA38, GTA38, GTA50, GTA50

4. Remove the four 3/8 “ mounting boits.

GTA38, GTA38, GTA50, GTA50

Governor Controller - Remove and Replace

GTA38, GTA38, GTA50, GTA50