HomeKohlerKohler 20RES

Kohler 20RES Generator Set

The Kohler 20RES is a 20 kW (21 kVA) Natural gas or propane standby generator set powered by a Kohler CH1000 engine. It is available at 240 V, single-phase, 60 Hz and rated 83 A. It holds about 1.9 L (0.5 gal) of oil and 2.5 L (0.7 gal) of coolant, with a maximum ambient rating of -30 °C. Starting uses 1 group-26 battery rated 525 CCA at 12 V. The set measures 48×26×29 mm (1.9×1.0×1.1 in), weighs about 250 kg (551 lb) and produces 69 dBA at 23 m. An integrated tank holds 15 L (4.0 gal), roughly 8 hours of runtime.

20 kW
Standby
0.999 L
Displacement
1.9 L
Oil capacity
6
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 20–25 kW Bi-Fuel (NG/LP) generators →

Compare with other 20–25 kW Bi-Fuel (NG/LP) generators →

Service parts for the 20RES

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
62 083 04-SAir filterfind

Oil system

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelNatural gas or propane
Frequency60.0 Hz
Standby power20 kW
Standby kVA21
Prime power15 kW
EmissionsEPA
ControllerDC, DC2, RDC, RDC Residential Digital, RDC2
Oil capacity1.9 L
Alternator2F7 (2-pole, Class Class H insulation)
Voltage options240 V
PhaseSingle
Rated current83 A
Power factor1.0
Circuit breaker100 A
Battery group26
Battery cranking525 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity2.5 L
Max ambient-30 °C
Dimensions (L×W×H)48×26×29 mm
Dry weight243 kg
Wet weight263 kg
Sound level69.0 dBA @ 23 ft m
Fuel tank15.0 L
Tank runtime8 hr

Engine

Kohler CH1000
Oil capacity1.9 L
Coolant capacity2.5 L
Displacement0.999 L
Aspirationair-cooled, four-cycle, twin cylinder, overhead valve, with oil cooler
Rated speed3600 rpm

Maintenance & consumables

for the Kohler CH1000
ItemSpecCapacityPart #Interval
Air filterElement, air filter62 083 04-S buy
Fuel filter200 hr
Oil filterFilter, oil×152 050 02-S200 hr Amazon $22.70 eBay
BatteryGround Negative 12V (DC)200 hr
Belt200 hr
Coolant2.5 L200 hr
Coolant filter150 hr
Oil500.0 L200 hr
Spark plug300 hr

Service intervals

17
ItemActionHoursMonthsNotes
Oil levelCheck8 hrBefore each use or every 8 hours for extended operation
Engine oilChange100 hr12 mo14 kW models: 100 hours; 20 kW models: 150 hours
Oil (14 kW)Change100 hr12 mo
Air cleanerReplace150 hr300 hours shown; service more frequently under dusty/dirty conditions
Air cleaner serviceClean150 hr12 mo14 kW: 150/300 hours; 20 kW: 150/300 hours yearly
Oil (20 kW)Change150 hr12 mo
Oil filter (20 kW)Replace150 hr12 mo
Oil filterReplace200 hr12 mo14 kW models: 200 hours; 20 kW models: 150 hours
Oil filter (14 kW)Replace200 hr12 mo
Generator brushes and collector ringReplace300 hr12 moAuthorized distributor only
Spark plugsReplace300 hr12 mo150-300 hours shown
Crankcase breather hoseInspect500 hr12 moYearly or 500 hours
Air ducts and louversClean12 mo
BatteryCheck1 moCheck charger operation, charge rate
Fuel flexible lines and connectionsInspect3 moQuarterly; replace as necessary
Fuel pipingInspect12 moYearly
Main tank fuel supply levelCheck0 moWeekly

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

32
TypeItemValueUnitCondition
GapSpark plug0.03in.
GapSpark plug0.76mm
GapSpark plug gap0.51mm (0.02 in.)
GapSpark plug gap0.7--0.8mm (0.028--0.030 in.)
GapSpark plug gap0.76mm (0.03 in.)
GapSpark plug gap0.8--0.9mm (0.03--0.04 in.)
GapSpark plug gap0.89mm (0.035 in.)
GapSpark plug gap0.9--1.0mm (0.036--0.04 in.)
OtherBattery wrap length1067 (42)mm (in.)
OtherBattery wrap length864 (34)mm (in.)
OtherHeater wrap rating50Watts
OtherHeater wrap rating65Watts
OtherPlug cord length75 (3)mm (in.)
OtherPower cord length1677 (66)mm (in.)
OtherPower cord length1830 (72)mm (in.)
OtherPower cord length483 (19)mm (in.)
TemperatureCarburetor heater thermostat OFF16 ± 3C (60 ± 5F)
TemperatureCarburetor heater thermostat ON4 ± 4C (40 ± 7F)
TemperatureExhaust temperature260Cat rated kW
TemperatureThermostat OFF16 ± 3°CThermostat OFF (60 ± 5°F)
TemperatureThermostat ON4 ± 4°CThermostat ON (40 ± 7°F)
TemperatureThermostat off temperature27C (80 F)
TemperatureThermostat on temperature16C (60 F)
TorqueSpark plug18ft. lb.
TorqueSpark plug22ft. lb.
TorqueSpark plug24.4Nm
TorqueSpark plug29.8Nm
TorqueSpark plug torque15Nm (11 ft. lb.)
TorqueSpark plug torque18Nm (13.3 ft. lb.)
TorqueSpark plug torque24.4--29.8Nm (18--22 ft. lb.)
TorqueSpark plug torque25Nm (18 ft. lb.)
VoltageVoltage regulation1.0%no-load to full-load RMS

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oil5W-30 or 10W-30API Service Class SG, SH, or SJ synthetic1.8 L14 kW models; synthetic oil oxidizes and thickens less
FuelNatural gas or propaneCertified for emergency standby use only
FuelNatural Gas or LPGNatural gas: 90% min methane. LPG: 85% min propane. Fuel supply pressure: Natural gas 0.9-2.7 kPa, LPG 1.7-2.7 kPa
FuelNatural gas or LPGGenerator set is certified for emergency standby operation only

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

5
CodeNameMeaningSeverityAction
AC Sens LossAC Sensing LostIn Auto mode, generator output AC sensing is lost. Detection begins 10 seconds after crank disconnect.WarningContact authorized distributor/dealer for service
ATS ComErrorATS Communication ErrorWarning is displayed if ATS interface connection is lostWarningCheck communication wiring between transfer switch interface board and generator set
ATS PhaseRotATS Phase Rotation MismatchTransfer switch phase rotation does not match; ATS will not transferWarningCorrect the ATS connection per ATS Installation manual and labels
Accy PwrOverAccessory Power OverloadAn over current fault (short circuit) on the accessory controller power outputWarningContact authorized distributor/dealer for service
Battery CrLoBattery Crank LowEngine starting battery voltage falls below 11 VDC for more than 10 secondsWarningClears when battery voltage returns to acceptable level

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
RDC2 Voltage Calibration Using SiteTech adjustment

Tools: digital voltmeter, personal computer, SiteTech software

  1. Connect PC to controller via USB
  2. With generator off, connect multimeter across L1/L2 (AC volts)
  3. Start generator set
  4. Compare voltmeter reading to controller display
  5. Calculate new Genset Calibration Factor Voltage using (Vmeter / Vcontrol) x Fold = Fnew
  6. Enter new value into SiteTech and click Apply Changes
  7. Verify voltmeter matches controller display
  8. Repeat for L2-L3 and L3-L1 if three-phase
  9. Press OFF to stop generator set
RDC2 Voltage Calibration Using the Controller Keypad adjustment

Tools: digital voltmeter

  1. With generator off, connect digital multimeter across L1 and L2, set to AC volts
  2. Start generator set with RUN button
  3. Navigate to Generator Metering menu, press Select; Volts L1-L2 displayed
  4. Press Select; voltage number flashes
  5. Use up/down arrows to match voltmeter reading
  6. Press Select to confirm
  7. Step to Return screen
  8. Press OFF to stop generator set
Resetting the Maintenance Timer adjustment
  1. From Overview menu, step down to Genset Run Time menu.
  2. Press Select button and step down to Next Maintenance screen.
  3. Press Select button.
  4. Press Up arrow button so 'Reset Maint Timer? Yes' is displayed.
  5. Press Select button.
  6. Wait about two minutes for new maintenance interval and date to display.
VSC Current (Load) Calibration Using the Controller Keypad adjustment

Tools: clamp-on DC current probe or DC current meter

  1. Connect DC current probe/clamp meter to measure generator current
  2. Start generator with RUN button
  3. Adjust system voltage to obtain rated current output with battery bank attached (or use load bank)
  4. Trip output breaker
  5. Navigate to Generator Metering menu, select Generator Load
  6. Press and hold Select for No-Load Calibration; verify breaker open, confirm Yes
  7. Close output breaker; verify rated output current, confirm Yes
  8. Verify displayed load is correct; recalibrate if necessary
  9. Press OFF to stop generator set
Install Carburetor Heater, 17/18/20 kW Models installation

⚠ Accidental starting can cause severe injury or death; disconnect battery cables before working on the generator set, negative lead first.

⚠ Hazardous voltage will cause severe injury or death; disconnect all power sources before opening the enclosure.

⚠ Hot surfaces: disconnect power to the heater and allow it to cool before servicing.

  1. Open enclosure roof; locate controller and air cleaner.
  2. Turn off the generator set (master switch or controller OFF button, per model).
  3. Disconnect AC power to the generator set at the distribution panel breaker.
  4. Disconnect the starting battery, negative lead first.
  5. Check nameplate model/spec number and locate heater position per Figure 4.
  6. Remove the air cleaner cover if needed for access.
  7. Disconnect the heating element from the power cord at the plug connector.
  8. Insert the heating element into the threaded opening on the engine and tighten.
  9. Reconnect the power cord to the heater.
  10. Route and connect the power cord per the applicable model wiring option (steps 10-12).
  11. Replace the air cleaner cover if it was removed.
  12. Affix decal GM22387 onto the air cleaner cover.
  13. Reconnect the starting battery, negative lead last.
  14. Reconnect AC power by closing the distribution panel breaker.
  15. For standby operation, move switch to AUTO and reinstall enclosure panels.
Install Carburetor Heater, Models 8-12RESV/RESVL installation

⚠ Accidental starting can cause severe injury or death; disconnect battery cables before working on the generator set, negative lead first.

⚠ Hazardous voltage will cause severe injury or death; disconnect all power sources before opening the enclosure.

⚠ Hot surfaces: install the heater before connecting it to power; disconnect power and allow it to cool before servicing.

  1. Open the enclosure roof.
  2. Press the OFF button on the generator set controller.
  3. Disconnect AC power to the generator set at the distribution panel breaker.
  4. Disconnect the starting battery, negative lead first.
  5. Locate the carburetor heater per Figure 14; remove side panel or air cleaner cover if needed.
  6. Remove and discard the M8 bolt from the carburetor at the heater location.
  7. Thread adapter GM91361 into the M8 hole.
  8. Insert carburetor heater GM57968 into the adapter and tighten.
  9. Connect the extension cord (GM91360 or 3-way GM95628) to the heater cord.
  10. Route the cord to the AC receptacle, securing away from throttle linkage and exhaust.
  11. Plug the cord into the AC receptacle on the generator bulkhead.
  12. Affix decal GM22387 onto the air cleaner cover.
  13. Reconnect the starting battery, negative lead last.
  14. Reconnect AC power by closing the distribution panel breaker.
  15. Press AUTO for standby operation and reinstall enclosure panels.
Installation Procedure, 17/18/20 kW Models installation

⚠ Disconnect battery cables before working on generator set; remove negative lead first.

⚠ Disconnect all power sources before opening enclosure.

⚠ Install heater before connecting power; allow to cool before servicing.

  1. Open enclosure roof; locate controller and engine air cleaner.
  2. Turn off generator set: 17/18RES/RESL move master switch OFF; 20RES/RESL press OFF and remove fuse F3; 20RESA/AL/B/C/CL/D press OFF.
  3. Disconnect AC power by opening circuit breaker in distribution panel.
  4. Disconnect engine starting battery, negative lead first.
  5. Check nameplate model/spec; see Figure 4 for heater location. Heater fits threaded opening on carburetor below air cleaner.
  6. Remove air cleaner cover if easier access needed.
  7. Disconnect heater element from power cord at plug connector (GM57968 or GM88228).
  8. Insert heating element into threaded opening on engine and tighten.
  9. Reconnect power cord to heater.
  10. For 17/18RES/RESL and 20RES/RESL: remove air intake panel; install bushing X-634-15 or X-634-16; route cord through bulkhead; plug into 120 VAC receptacle under controller.
  11. For 120 V 20RESA/AL/B/C/CL/D: route cord away from hot parts; plug into receptacle in engine compartment; use 3-way cord GM95628 if multiple accessories; secure excess cable.
  12. For 240 V 14/20RESA and 20RESC: remove controller screws, remove bulkhead knockout, route cord and insert plug; disconnect 120 VAC harness at 3-pin; connect 3-pin to new 240 VAC connector.
  13. Replace air cleaner cover if removed; affix decal GM22387 as shown.
  14. Check master switch OFF (17/18); reconnect battery, negative last; close distribution breaker. 20RES/RESL: reinstall fuse F3.
  15. For standby, move master switch to AUTO or press AUTO. Reinstall enclosure panels; close and lock roof.
Installation Procedure, Models 8-12RESV/RESVL installation

⚠ Disconnect battery cables before working on generator set; remove negative lead first.

⚠ Disconnect all power sources before opening enclosure.

⚠ Install heater before connecting power; allow to cool before servicing.

  1. Open enclosure roof.
  2. Press OFF button on generator set controller.
  3. Disconnect AC power by opening circuit breaker in distribution panel.
  4. Disconnect engine starting battery, negative lead first.
  5. See Figure 13 for heater location. Remove louvered side panel and/or air cleaner cover for access if necessary.
  6. Remove and discard M8 bolt from carburetor at heater location.
  7. Thread adapter GM91361 into M8 hole.
  8. Insert carburetor heater GM57968 into adapter and tighten.
  9. Connect extension cord GM91360 or 3-way extension cord GM95628 to heater cord.
  10. Route cord to AC receptacle as shown; secure with cable ties away from throttle linkage and exhaust.
  11. Plug cord into AC receptacle on generator bulkhead.
  12. Affix decal GM22387 onto air cleaner cover.
  13. Reconnect battery, negative lead last.
  14. Reconnect AC power by closing circuit breaker.
  15. For standby, press AUTO. Reinstall enclosure panels; close and lock roof.
Air Cleaner Element and Precleaner maintenance
  1. Disable set: press OFF button, disconnect battery charger power, remove battery cables, negative (--) lead first.
  2. Loosen the cover retaining knob(s) or release the retaining clips and remove the cover.
  3. Remove and discard the old air cleaner element and precleaner (if equipped).
  4. Install the precleaner over the new air cleaner element.
  5. Install the paper element onto the air cleaner base, making sure it is flat and properly seated.
  6. Reinstall the element cover, element cover nut, and the air cleaner cover; secure with the knob(s) or clips.
  7. 15RES/30RES and RCL models: wipe cover and housing with a clean rag and make sure sealing surfaces fit correctly.
  8. Reconnect the battery cable, negative (--) lead last.
Air Cleaner Service (14 kW Models) maintenance

⚠ Do not wash paper element or clean with pressurized air

  1. Press OFF button on generator set controller.
  2. Disconnect utility power.
  3. Disconnect engine starting battery, negative lead first.
  4. Loosen cover retaining knob and remove cover.
  5. Remove element cover nut, element cover, and paper element.
  6. Replace element if dirty, bent, or damaged.
  7. Check air cleaner base for security and damage.
  8. Check element cover for damage and fit.
  9. Remove any loose dirt or debris from air cleaner base.
  10. Wipe base carefully so no dirt enters intake throat.
  11. Check condition of rubber seal on air cleaner stud.
  12. Reinstall paper element, element cover, element cover nut, and air cleaner cover.
  13. Secure cover with cover retaining knob.
  14. Reconnect utility power.
  15. Reconnect engine starting battery, negative lead last.
Air Cleaner Service (20 kW Models) maintenance

⚠ Do not wash paper element or use pressurized air

  1. Loosen two cover retaining knobs and remove cover.
  2. Remove paper element.
  3. Replace dirty, bent, or damaged element.
  4. Handle new elements carefully; do not use if sealing surfaces are damaged.
  5. When servicing, check air cleaner base is secured and not damaged.
  6. Check element cover for damage or improper fit.
  7. Remove any loose dirt or debris from air cleaner base.
  8. Reinstall paper element onto air cleaner base ensuring flat and properly seated.
  9. Install air cleaner cover and secure with two retaining knobs.
  10. Order genuine Kohler parts for element replacement.
Firmware Update Using SiteTech maintenance

⚠ Do not load RDC2.4 firmware onto a red- or green-board controller

Tools: personal computer, USB cable, SiteTech software

  1. Download latest firmware file (.bin) from Kohler Power Resource Center or dealer portal
  2. Connect controller to PC via USB cable
  3. Start SiteTech; program recognizes connected device
  4. Click Update Firmware
  5. Browse to and select firmware file, click Open
  6. Verify current/new version and file name, click Update Firmware
  7. Wait for 'Firmware Updated Successfully' message, click Close

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
100/2001Single
100/2003Delta
110/2201Single
110/2203Delta
115/2301Single
1201SingleGenset System Voltage/Frequency/Phase table for controller setup
120/2083Wye
120/2401Single
120/2401Single phase41.0 power factor
120/2403Delta
127/2203Wye
2201Single
220/3803Wye
2301Single
230/4003Wye
2401Single
240/4163Wye
277/4803Wye

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What size generator is the Kohler 20RES?

The Kohler 20RES is rated 20 kW standby (21.0 kVA).

Which engine powers the Kohler 20RES?

The Kohler 20RES is powered by the Kohler CH1000 engine.

What fuel does the Kohler 20RES use?

The Kohler 20RES runs on Natural gas or propane.

What is the oil capacity of the Kohler 20RES?

The Kohler CH1000 engine in the Kohler 20RES has an oil capacity of 1.9 liters.

What alternator does the Kohler 20RES use?

The Kohler 20RES uses a 2F7 alternator. It has 2 poles. Insulation class Class H.

What oil filter does the Kohler 20RES use?

The Kohler 20RES uses oil filter part number 52 050 02-S.

What air filter fits the Kohler 20RES?

The Kohler 20RES uses air filter part number 62 083 04-S.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
Battery short circuitsDisconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.
Bodily injury and/or equipment damageBattery short circuitsDisconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery. Never connect the negative (--) battery cable to the positive (+) connection terminal of the starter solenoid. Do not test the battery condition by shorting the terminals together.
Controller display backlight is off.Backlight turns off after about 1 minute with no activity. Backlight will turn on when a button is pressed or the generator set starts.
Controller display is off.Low or no battery voltage.Check connections. Check generator set battery. See Figure 5-5.
The generator set does not crank.Battery weak or dead.Recharge or replace the battery.
Fault shutdown.Check the controller display for fault messages. See Section 2.5. Correct the fault condition and reset the controller.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Kohler 20RES troubleshooting guide (30 entries) →

Parts

250
Part #DescriptionQtySystem
103-0731Gasket, Gearcase1Gasket Amazon eBay
103-0733Gasket, Gearcase Backplate1Gasket Amazon eBay
103-0746Gearcase (Includes Oil Seal and Oil Fill Tube)Seal Amazon eBay
110-1718Head, Cylinder Gasket, Cylinder Head2Gasket Amazon eBay
110-2987Gasket, Cylinder Head2Gasket Amazon eBay
110-3225Gasket, Cylinder Head1Gasket Amazon eBay
120-0491Pump, Oil1Pump Amazon eBay $30.00
120-1041Bearing, Oil Pump Idler Gear (Semi Finished)1Pump Amazon eBay
130-07558racket, Mounting Heater, Tank - 850 Watt, 115 Volt (Includes Hose Connector, Cord and Mounting Strap)1Hose Amazon eBay
130-2500Guard, Belt (Left Side)1Belt Amazon eBay
134-1437Spring - Injecion Pump Lever1Pump Amazon eBay
140-1787Hood, Air Cleaner1Air filter Amazon eBay
140-1791Indicator. Service Hood, Air Cleaner1Air filter Amazon eBay
140-1841Cleaner. Air (Includes Element)1Air filter Amazon eBay
140-2174Cleaner, Air - Oil Bath Band. Mount ing1 2Air filter Amazon eBay
140-2234Tube. Air InletHose Amazon eBay
141-0982Gasket2Gasket Amazon eBay
141-0983Gasket, Carburetor1Gasket Amazon eBay
147-0436Seal, Injector6Seal Amazon eBay
147-0465-12Pump, Fuel Injection (See Separate Page for Components)1Pump Amazon eBay
147-0701Injector, Fuel (Includes Seal)6Seal Amazon eBay
147-0856Injector, Fuel (Includes Parts Marked #)2Injector Amazon eBay FridayParts $72.02
147-0864#O'Ring, Injector2Injector Amazon eBay
147-0865#O'Ring, Injector2Injector Amazon eBay
147-2715Remote Fuel Pump Kit EFI (HGJAA)1Fuel pump Amazon eBay
149-1445Filter1Gasket Amazon eBay $19.95
149-1446(l/8 NPT x l/4 ID Hose) (SP=c 011Gasket Amazon eBay
149-1828Pump, Fuel - Electric (12 VGC)1Pump Amazon eBay $39.59 FridayParts $40.41
149-1914-04Element, Filter (Includes O-fling Seal) (2 M~CPXI)1Seal Amazon eBay
149-1920Plate, Mounting - Fuel Filter Elbow, Hose - Male1Fuel filter Amazon eBay
149-1921Plate, Mounting - Fuel Filter Elbow, Hose - Male1Fuel filter Amazon eBay
149-1922Spacer, Mounting - Fuel Filter1Fuel filter Amazon eBay
149-1949Head Assembly. Replacement (Includes Vent Plug. O-Ring Seals. Pump Assembly and Tube) Seal)1Seal Amazon eBay
149-1953Knob and Seal)1Seal Amazon eBay
149-2106Fuel Filter Element1Fuel filter Amazon $15.99 eBay $34.99 KuduParts $68.00
149A159Gasket - Spacer - BLAKING mfr. pump only1Gasket Amazon eBay
149A551Lever, Hand Primer - ONAN mfr. pump only1Pump Amazon eBay
149D693Pump, Fuel - ONAN mfr., with primer lever - Replaces earlier atyle pumps used, of any manufacture1Pump Amazon eBay
149K526Repair Kit, Fuel Pump - Includes parts marked (*)- For ONAN mfr. or BLAKING mfr. pumps only - If not available, or If pump mfr. {s not known, thett se 149K74 oo...1Fuel pump Amazon eBay
149K74Repair Kit, Fuel Pump - Includes parts marked (* anda) - For AC mfr., BLAKING mfr. or ONAN mfr. pumps1Fuel pump Amazon eBay
151-0437Kit. Throttle Modification (Fuel Injection Pump)1Fuel pump Amazon eBay
1512-0154Belt Fan1Belt Amazon eBay
154-3067-02Manifold Assy, Intake (Includes Hose Connector)1Hose Amazon eBay
154-3085Gasket, Intake Manifold2Gasket Amazon eBay
154P570Union, Manifold Flange2Exhaust Amazon eBay
155-2073Gasket, Exhaust Pipe1Gasket Amazon eBay
155-2415Seal, Muffler Support18Seal Amazon eBay
155-2619Spec D, Exhaust Manifold) *Gasket. Elbow - Exhaust (WC 0)1Gasket Amazon eBay
15SA47Tube, Flexible Exhaust2Exhaust Amazon eBay
165-2203Gasket, Manifold - Exhaust (&xx A-C):Gasket Amazon eBay
168-0174Kit, Gasket - Valve Grind1Gasket Amazon eBay
185-2175Gasket1Gasket Amazon eBay
185-2199Band, Mounting - Air Cleaner1Air filter Amazon eBay
185-2203Gasket, Manifold - Exhaust (&xx A-C)1Gasket Amazon eBay
185-2239Clamp, Hose1Hose Amazon eBay
185-2240Clamp, Hose2Hose Amazon eBay
185-2266Alternator (12 VDC) (See Separate Page for Components)1Alternator Amazon eBay
185-2284Gasket * −Parts Included in Control Plate Assy.1Gasket Amazon eBay
185-2300Clamp, Hose1Hose Amazon eBay
185-2311Housing, Thermostat1Thermostat Amazon eBay FridayParts $27.75
185-2421Hose, Rubber - Overflow1Hose Amazon eBay
187-6224Gasket, Rocker Cover1Gasket Amazon eBay
187-6230Gasket, Cylinder Head (1)1Gasket Amazon eBay
187-6238Gasket, Breather Plate1Gasket Amazon eBay
191-1368Arm, Alternator Adjusting1Alternator Amazon eBay
191-1872Alternator (12 VDC) (Gl)1Alternator Amazon eBay
191-1983-01Alternator1Alternator Amazon eBay
191-2085Strap, Alternator Adjust1Alternator Amazon eBay
193-0247'Sender, Temperature - Engine Coolant1Sensor Amazon eBay
193-0469Sensor, Map1Sensor Amazon eBay
193-0480Sensor, Manifold Air Temperature1Sensor Amazon eBay
25 357 14-SCamshaft Lubricant (Valspar ZZ613)1Fluid buy
300-2409Regulator PC board (switching voltage regulator board assembly)1Avr Amazon eBay
300-2906Board Assy, Printed Circuit - Over/Under Volt Sensor (A17)iSensor Amazon eBay
302-0750'Sender, Tachometer1Sensor Amazon eBay
305-0695-02Regulator assembly - voltage (switching voltage regulator assembly)1Avr Amazon eBay
305-0901Sensor, Low Battery Voltage1Sensor Amazon eBay
307-1061Relay, Starter Protection1Starter Amazon eBay
309-0178'Switch, Thermostatic - Hi Engine Coolant Temperature1Sensor Amazon eBay $350.00
309-0179'Switch, Thermostatic - Hi Engine Coolant Temperature1Sensor Amazon eBay
309-0269Switch, Low Engine Temperature (S4)1Sensor Amazon eBay
323-1591# Plug, Seal (E1)1Seal Amazon eBay
323-1708# Seal, Cable (P8)4Seal Amazon eBay
3580723/8"-16 UNC-2A THD Thrubolt1Thrubolt Amazon eBay
48 099 07-SSwitch, oil pressure1Sensor buy
502-0068Tee (3/8' x 5/8' x 5/8') to1Hose Amazon eBay
502-0313Elbow, Hose − 90° (1/8” Pipe to 1/4” Hose)54Hose Amazon eBay
502-0433[;b'$P&x 5/16 ID Hose]1Hose Amazon eBay
502-0613Connector, Hose1Hose Amazon eBay
502-0869Connector (3/8')1Hose Amazon eBay
502-0870Tee, Hose1Hose Amazon eBay
502-1314Connector, Hose1Hose Amazon eBay
503-0183Clamp, Hose2Hose Amazon eBay
503-0365Clamp, Hose4Hose Amazon eBay
503-0594Hose, Rubber - Preformed1Hose Amazon eBay
503-059bHose, Rubber - Preformed1Hose Amazon eBay
503-0685Clamp, Hose1Hose Amazon eBay $15.00
503-1058Spacer, Fan Hose, Radiator - Upper1Hose Amazon eBay
503-1062Hose - Intake Manifold Water Pump (3/8' ID)1Hose Amazon eBay
503-1074Hose Reducer1Hose Amazon eBay
503-1084Elbow. ReducerHose Amazon eBay
503-1250Hose, Water Bypass (5/8' Ill)1Hose Amazon eBay
503-1251Hose, Water Bypass (5/8' 10]1Hose Amazon eBay
503-1450Hose, Cleaner - Air1Hose Amazon eBay
503-1552-01Ho!M? (5/8' ID X 14')2Hose Amazon eBay
503-2126Hose, Vacuum1Hose Amazon eBay
503-365Clamp, Hose2Hose Amazon eBay
505-0180Plug, Pipe (1-1/4"), Air Cleaner Adapter and Intake Manifold1Air filter Amazon eBay
505-382Nipple, Exhaust(3"x 2-5/8")2Exhaust Amazon eBay
505-4Hose (Order 6 “of Bulk Hose Number 503-324)I 9Hose Amazon Amazon eBay
509-0125Seal, 011- 'O' Ring1Seal Amazon eBay
509-0191Seal, Oil (Includes Wear S1eeve )1Seal Amazon eBay
509-0196O'Ring1O-ring Amazon eBay
511-0112Belt, Fan1Belt Amazon eBay
515-0094Key, Crankshaft Woodruff Belt1Belt Amazon eBay
52 050 02-SFilter, oil8Oil filter Amazon $22.70 eBay
520-2403Stud, Injection Pump (M8)3Pump Amazon eBay
526-0018Gasket, Flange (1-3/4)1Gasket Amazon eBay FridayParts $1002.50
526-0029*Washer, Flat (1/2")1Washer Amazon eBay
62 032 16-SSeal, oil1Seal buy
62 041 24-SGasket, lifter feed cover1Gasket buy
62 083 04-SElement, air filter1Air filter buy
62 132 04-SSpark plug2Spark plug buy
718-1069Fan Pldl@y Sell. Vee Smwv, Cap Hex Head (M8 X I 25 X 25]1Belt Amazon eBay
750-1004Nut, Hex (M6 x 1) Washer, Lock - Spring (M6) Adapter, Hose Hose, Rubber - Preformed1Hose Amazon eBay
870-0257Nut, Locking (5/16−18) * − Parts Used On Heat Exchanger Installations With Automatic Water Regulator # − Cut Off And Discard Swivel Connector End Of Hose So That 1/8 NPT Connector End Measures Length As Indicated Above + − Parts Used On Heat Exchanger Installations Without Automatic Water Regulator2Hose Amazon eBay
GB31613529803Terminal Block, Green and Yellow1Terminal block Amazon eBay
GM101737Lifting bars4Lifting bar Amazon eBay
GM102176Oil pressure sensor boot1Sensor Amazon eBay
GM28823Sensor, oil temperature1Sensor Amazon eBay $50.00
GM515593/8"-16 UNC-2A THD Thrubolt1Thrubolt Amazon eBay
GM629827/16"-14 UNC-2A THD Thrubolt1Thrubolt Amazon eBay
GM69859Terminal Block, Grey3Terminal block Amazon eBay
GM69860Terminal Block, Blue1Terminal block Amazon eBay
GM761927/16"-14 UNC-2A THD Thrubolt1Thrubolt Amazon eBay
GM884015/16"-24UNF-2A THD Thrubolt1Thrubolt Amazon eBay
GM92505Thermostat, 250_F1Thermostat Amazon
GM98597-KPTerminal Block, Green and Yellow1Terminal block Amazon eBay
098-7130Label, Warning Heat1Service part / kit Amazon eBay
098-7369-01HDCAC2Service part / kit Amazon eBay
098-7374Label, Warning1Service part / kit Amazon eBay
098-7375Label, Switch1Service part / kit Amazon eBay
098-7376Label, Circuit Breaker1Service part / kit Amazon eBay
098-7398-01HDCAA2Service part / kit Amazon eBay
098-7398-02HDCAB2Service part / kit Amazon eBay
098-7399-0145A, 2 Pole1Service part / kit Amazon eBay
098-7399-0250A, 2 Pole1Service part / kit Amazon eBay
098-7461Label, Warning Hazardous Voltage1Service part / kit Amazon eBay
098-7462Label, Service Information Label, Model Ident1Service part / kit Amazon eBay
098-7463Label, Fuel Attachment1Service part / kit Amazon eBay
098-7464Label, Coolant Drain1Service part / kit Amazon eBay
098-7465-03Label, Control Face1Service part / kit Amazon eBay
098-7466Label, Control Rear1Service part / kit Amazon eBay
098-7497-01Label, Warning Install1Service part / kit Amazon eBay
098-7498-01Label, Warning Hazardous1Service part / kit Amazon eBay
098-7515-01Label, Warning Voltage1Service part / kit Amazon eBay
101-0439Plate, Rear Bearing Bearing, Crankshaft1Service part / kit Amazon eBay
102-0778Adapter, Pipe - Oil Drain1Service part / kit Amazon eBay
104-0032Gear, Crankshaft1Service part / kit Amazon eBay
104-0091Washer, Flat (Special)20Service part / kit Amazon eBay
104-1953Washer, Flat (1/2' ID x 2.25' OD)1Service part / kit Amazon eBay
104-1958Marked *) Spec A/B Begin Spec C *Pulley Assy, Drive (Includes1Service part / kit Amazon eBay
104-2000Marked *) Spec A/B Begin Spec C *Pulley Assy, Drive (Includes1Service part / kit Amazon eBay
105-0058Plunger, Camshaft1Service part / kit Amazon eBay
105-0059Spring, Plunger1Service part / kit Amazon eBay
105-0508Shaft, Idler Gear1Service part / kit Amazon eBay
105-0513Gear, Idler (Includes Finished 8earing)1Service part / kit Amazon eBay
105-05198earing, Idler Gear (Semi Finished)1Service part / kit Amazon eBay
105-0541Washer1Service part / kit Amazon eBay
105-0641Gear (Includes Spacer and1Service part / kit Amazon eBay
105-0676Camshaft1Service part / kit Amazon eBay
10S-2283Cap1Service part / kit Amazon eBay
110-0904Rotocap, Exhaust1Service part / kit Amazon eBay FridayParts $124.86
110-1719Valve, Exhaust2Service part / kit Amazon eBay
110-2181-03.50 MM Oversize6Service part / kit Amazon eBay
110-2781-01Standard6Service part / kit Amazon eBay
110-2781-02.25 MM Oversize6Service part / kit Amazon eBay
110-3045Standard1Service part / kit Amazon eBay FridayParts $124.86
110-3226-01Standard6Service part / kit Amazon eBay
110-3226-02.25 MM Oversize6Service part / kit Amazon eBay
110-3226-03.50 MM Oversize6Service part / kit Amazon eBay
110-3245Cap, Valve Stem (Not used on some early models)1:Service part / kit Amazon eBay
110-3462Standard2Service part / kit Amazon eBay
110-3462-01.002 Oversize2Service part / kit Amazon eBay
110-3462-02.005 Oversize2Service part / kit Amazon eBay
110-3462-03.010 Oversize2Service part / kit Amazon eBay
110-3462-04.025 Oversize2Service part / kit Amazon eBay
110-34900.5 MM OversizeService part / kit Amazon eBay
110-3655.005' Oversize2Service part / kit Amazon eBay
110-3655-05.005 Oversize2Service part / kit Amazon eBay
110-3655-10.010 Oversize2Service part / kit Amazon eBay
112-0265Piston (Includes Pin, Rings and Retaining Rings) Oversize Oversize Oversize Oversize2Service part / kit Amazon eBay
112-0265-01.010 Oversize2Service part / kit Amazon eBay
112-0265-02.020 Oversize2Service part / kit Amazon eBay
112-0265-03.030 Oversize2Service part / kit Amazon eBay
112-0265-05.005 Oversize2Service part / kit Amazon eBay
112-0267Ring, Retaining2Service part / kit Amazon eBay
112-0268Pin, Piston Ring, Retaining2Service part / kit Amazon eBay
113-0311Standard2Service part / kit Amazon eBay
113-0311-01.010 Oversize2Service part / kit Amazon eBay
113-0311-02.020 Oversize2Service part / kit Amazon eBay
113-0311-03.030 Oversize2Service part / kit Amazon eBay
113-0311-05.005 Oversize2Service part / kit Amazon eBay
114-0036Bushing, Bearing, Connecting Rod2Service part / kit Amazon eBay
114-0188Standard4Service part / kit Amazon eBay
114-0188-02.002 Undersize4Service part / kit Amazon eBay
114-0188-10.010 Undersize4Service part / kit Amazon eBay
114-0188-20.020 Undersize4Service part / kit Amazon eBay
114-0203Rod, Connecting (Includes Bolt and Bushing)2Service part / kit Amazon eBay
115-0202Ball, Rocker Arm1:Service part / kit Amazon eBay
115-0204Short6Service part / kit Amazon eBay
115-0253Pushrod1;Service part / kit Amazon eBay
115-0270Long6Service part / kit Amazon eBay
115-0313Guide, Pushrod3Service part / kit Amazon eBay
115-0315Locknut, Rocker Arm;;Service part / kit Amazon eBay
115-0316Arm, RockerService part / kit Amazon eBay
120-0920Tube, Rocker Arm Oil1Service part / kit Amazon eBay
120-1063Washer, Flat1Service part / kit Amazon eBay
123-1533Indicator, Oil Level1Service part / kit Amazon eBay
123-1534Head Flange (M8 x 19MM) Tube, Oil Level1Service part / kit Amazon eBay
123-1535Screw, Self-Locking - Hex (#8-18 x 1/2')1Service part / kit Amazon eBay
130-0810Guard, Fan - Right Side1Service part / kit Amazon eBay
130-0811Gual'd, Fan - Left Side1Service part / kit Amazon eBay
130-1805Guard, '8elt Screw, Locking - Hex Washer Head (!5/16-18 x 1/2')1Service part / kit Amazon eBay
130-2493Guard, 8elt (Right Side)1Service part / kit Amazon eBay
130-3024Brace, Radiator1Service part / kit Amazon eBay
130-3870Guard, Scroy, Capt+ex Head (Mtox1Service part / kit Amazon eBay
130A80Screw, Hex Cap ( I /,$-20 x I “ )IService part / kit Amazon eBay
140-0722Band, Mount ing2Service part / kit Amazon eBay
140-1260Fitting, Safety Filter2Service part / kit Amazon eBay $116.27
140-1559Hood1Service part / kit Amazon eBay
146-0736Body, Throttle1Service part / kit Amazon eBay
146-0773Insulator, Carburetor *Carburetor1Service part / kit Amazon eBay
146-0774Insulator, Carburetor *Carburetor1Service part / kit Amazon eBay
146-0782Body Assy, Throttle (See Separate Page for Components)1Service part / kit Amazon eBay
147-0673Clamps Six Lines ConnectorService part / kit Amazon eBay
147-0855Rail Assy, Fuel (Includes Parts Marked *)1Service part / kit Amazon eBay
147-0866Clamp, Fuel Rail1Service part / kit Amazon eBay
147-0867Regulator, Fuel Pressure1Service part / kit Amazon eBay
147-0868Ring, Pressure Regulator Snap1Service part / kit Amazon eBay
149-1908-04Plug. Pipe - Square Socket Drive Filter/Separator - Fuel (Pressure Type) (See1Service part / kit Amazon eBay
149-1908-06Filter/Separator - Fuel (Pressure Type) (Includes Electric Fuel Heater and Bowl Heater) (See Separate Page for Components)1Service part / kit Amazon eBay
149-1932Line, Fuel1Service part / kit Amazon eBay
149-1944Line. Fuel:Service part / kit Amazon eBay
149-1945Line, Fuel1Service part / kit Amazon eBay
149-1952Plug. Vent (Includes1Service part / kit Amazon eBay
149-2100Filter Assembly, Fuel Element. FilterService part / kit Amazon eBay
149-2101Line, Fuel - Flexible:Service part / kit Amazon eBay
149-2102Line, Fuel - FlexibleService part / kit Amazon eBay
149-243Retainer, Valve - AC Mir.1Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime70%1.55.7
Prime100%6.4225.0
Standby25%2.693.0
Standby50%3.5124.0
Standby70%1.55.7
Standby75%4.7163.0
Standby100%8.0281.0

Available documents

Spec sheet (Kohler)Spec sheet — 14-20-RESA-Kohler-Residential-Generator (Kohler)Spec sheet — 14-20RESAL-Kohler-Residential-Generator (Kohler)Spec sheet — Kohler 20RESCL 2015 specs g4250 (Kohler)Spec sheet — Kohler.14.20.RESAL.SPEC.g4210.1.15 (Kohler)Spec sheet — Kohler.20RESC.g4246.10.15Spec sheet — g4246 (Kohler)Spec sheet — g4247 (Kohler)Operator's manual (Kohler)Operator's manual — tp6928 (Kohler)Reference (Kohler)Reference — 21-03R Air-Cooled Residential Product Updates - 2021 (Kohler)Reference — RES Consumer Referral Rebate (Kohler)Reference — ReferralRebateForm Editable1 (Kohler)Reference — Referral Rebate Form EDITABLE (Kohler)Reference — Rotor Stator Reading Form (Kohler)Reference — g6120 g11124 (Kohler)Reference — g6130 (Kohler)Reference — g6155 (Kohler)Reference — pb45 (Kohler)Reference — sb722 (Kohler)Reference — tp6944 (Kohler)Reference — tt1629 (Kohler)Owner's manual — TP-6804 1218M (Kohler)Owner's manual — tp6734 (Kohler)Owner's manual — tp6796 (Kohler)Owner's manual — tp6804 (Kohler)Owner's manual — tp6804cmp (Kohler)Parts manual (Kohler)Parts manual — Kohler 2017 Referral Rebate Consumer RES (Kohler)Parts manual — Kohler 2019 RES Consumer Referral Rebate (Kohler)Parts manual — g6129 (Kohler)Parts manual — kohlerpow datasheet stepid-2757002 (Kohler)Parts manual — tp6736 (Kohler)Parts manual — tp6806 (Kohler)Parts manual — tt1589 (Kohler)Service manual — Controllers tt1589 (Kohler)Service manual — Install 14 20 RESA (Kohler)Service manual — TP-6803 1218N (Kohler)Service manual — TT-1482 (Kohler)Service manual — TT-1770 (Kohler)Service manual — TT-1773 (Kohler)Service manual — adv8758 (Kohler)Service manual — adv9743 (Kohler)Service manual — g18256 (Kohler)Service manual — sb743 (Kohler)Service manual — sb749 (Kohler)Service manual — sb751 (Kohler)Service manual — tp6803 (Kohler)Service manual — tp6926 (Kohler)Service manual — tp7007 (Kohler)Service manual — tt1445 (Kohler)Service manual — tt1482 (Kohler)Service manual — tt1566 (Kohler)Service manual — tt1568 (Kohler)Service manual — tt1569 (Kohler)Service manual — tt1596 (Kohler)Service manual — tt1613 (Kohler)Service manual — tt1618 (Kohler)Service manual — tt1619 (Kohler)Service manual — tt1630 (Kohler)Service manual — tt1634 (Kohler)Service manual — tt1674 (Kohler)Service manual — tt1708 (Kohler)Service manual — tt1709 (Kohler)Service manual — tt1717 (Kohler)
Real-unit nameplate
Kohler 20RES generator nameplate / data tag

Nameplate from a real Kohler 20RES — from a surplusrecord.com listing, 2026. How to read one →

Full service, cheapest listings

Priced items from this model's own parts manual.

Oil filter 52 050 02-S$22.70
1 priced item$22.70
Other sets with this engine