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Kohler 20RCA Generator Set

The Kohler 20RCA is a 20 kW (20 kVA) Natural Gas/LPG standby generator set powered by a Kohler CH740 / CH1000 / CH1006 engine. It is available at 12 V, single-phase, 60 Hz and rated 75 A. It holds about 1.9 L (0.5 gal) of oil. Starting uses 1 group-51 battery rated 500 CCA at 12 V. The set measures 1193×666×817 mm (47.0×26.2×32.2 in), weighs about 252 kg (556 lb) and produces 64 dBA at 7 m.

20 kW
Standby
1.9 L
Oil capacity
6
Document types

How to read your Kohler serial & model number →

Typical fuel consumption for 20–25 kW Bi-Fuel (NG/LP) generators →

Compare with other 20–25 kW Bi-Fuel (NG/LP) generators →

Service parts for the 20RCA

Grouped by system, with how many of each the parts manual calls for.

Oil system

1 required

Electrical

1 required

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

FuelNatural Gas/LPG
Frequency60.0 Hz
Standby power20 kW
Standby kVA20
EmissionsMeets emission regulations for U.S. Environmental Protection Agency (EPA) with both natural gas and LPG
ControllerRDC2
Oil capacity1.9 L
AlternatorPowerBoost™
Voltage options12 V
Phase1
Rated current75 A
Power factor1
Circuit breaker20 A
Battery group['51']
Battery cranking[500] CCA
Battery voltage12 V
Battery quantity1
Starting system12 V DC
Dimensions (L×W×H)1193×666×817 mm
Dry weight252 kg
Sound level64.0 dBA @ 7 m

Engine

Kohler CH740 / CH1000 / CH1006
AspirationAir-cooled
Rated speed3600 rpm

Maintenance & consumables

for the Kohler CH740 / CH1000 / CH1006
ItemSpecCapacityPart #Interval
Air filterDry—300 hr
Fuel filter—200 hr
Oil filterCartridge×152 050 02-S200 hr Amazon
BatteryCheck battery electrolyte level monthly. Clean the battery and cables. Check specific gravity of each cell using a hydrometer.EZ-273000-J31 hr Amazon eBay
Belt—200 hr
Coolant2.5 L—200 hr
Coolant filter—150 hr
Oil500.0 L—200 hr
Spark plug—300 hr

Service intervals

40
ItemActionHoursMonthsNotes
Oil levelCheck8 hrEvery 8 hours of engine operation
Oil level (14 kW)Check8 hrEvery 8 hours of engine operation
Oil level (20 kW)Check8 hrEvery 8 hours of operation
Oil level, 14 kW modelsCheck8 hrEvery 8 hours of engine operation
Oil level, 18/20 kW modelsCheck8 hrEvery 8 hours of engine operation
Oil level, 20 kW modelsCheck8 hr
Oil level (26 kW)Check24 hrEvery 24 hours of operation
Oil level, 26 kW modelsCheck24 hr
Change oilChange150 hr12 moYearly or 100 hours
Change oil (14 kW models)Change100 hr12 moYearly or 100 hours
Change oil (14 kW)Change100 hr12 moYearly or 100 hours
Oil cooler (20/26 kW)Clean100 hr12 moYearly or 100 hours; inspect and clean
Replace filter (20/26 kW)Replace100 hr12 moYearly or 100 hours
Air cleaner serviceClean300 hr12 moYearly or hours shown
Change oil (20 kW models)Change150 hr12 moYearly or 150 hours
Engine oilChange150 hr20 kW models; Yearly or 150 hours
Oil change (20/26 kW)Change150 hr12 moYearly or 150 hours
Oil coolerClean150 hr12 mo20RCA/RCAL only; yearly or 150 hours
Oil cooler (20RCA/RCAL only)Clean150 hr12 moYearly or 150 hours; inspect and clean, must be kept free of debris
Oil filterReplace200 hr20 kW models; Yearly or 150 hours
Replace oil filterReplace200 hr12 mo20 kW models; yearly or 150 hours
Replace oil filter (20 kW models)Replace150 hr12 moYearly or 150 hours
Spark plugsCheck150 hr20 kW models; Yearly or hours shown
Replace filter (oil)Replace200 hr14 kW: Yearly or 200 hours; 20 kW: Yearly or 100 hours
Replace oil filter (14 kW models)Replace200 hr12 moYearly or 200 hours
Replace oil filter (14 kW)Replace200 hr12 moYearly or 200 hours
Air cleaner serviceReplace300 hr12 moYearly or hours shown; service more frequently under dusty/dirty conditions
Brushes and collector ringInspect300 hr12 moYearly or 300 hours; authorized distributor/dealer only
Optional 300 hour extended life oil change kit (26 kW)Change300 hr24 mo2 years or 300 hours
Spark plugsReplace300 hr14 kW: 300; 20 kW: 150 and 300 hours
Spark plugs (14 kW)Replace300 hrHours shown
Spark plugs (20/26 kW)Replace300 hr150/300 hours shown
Crankcase breather hoseCheck500 hrYearly or 500 hours
Crankcase breather hoseInspect500 hr12 moYearly or 500 hours
Crankcase breather hoseReplace500 hr12 moYearly or 500 hours
Replace stepper motor coupling and bushingReplace500 hrAuthorized distributor/dealer only
Stepper motor coupling and bushingReplace500 hr14 and 20 kW models; authorized distributor/dealer only
Wire-cable insulation conditionInspect500 hr36 mo3 years or 500 hours
Wire-cable insulation conditionTest500 hr36 mo3 years or 500 hours
AC electrical system visible wear or damageInspect3 moQuarterly

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
GapSpark plug gap0.030in.14 and 20 kW models
GapSpark plug gap0.76mm (0.030 in.)
OtherBattery specific gravity1.260fully charged at 80°F (26.7°C); charge if below 1.215 at 80°F (26.7°C)
OtherBattery specific gravity charge threshold1.215specific gravityat 80°F (26.7°C); charge if below
OtherBattery specific gravity fully charged1.260specific gravityat 80°F (26.7°C)
OtherBattery wrap length1067 (42)mm (in.)
OtherBattery wrap length864 (34)mm (in.)
OtherEngine cooldown time delay5minutes
OtherEngine start crank cycle3 attempts, 15 sec crank / 15 sec off
OtherGoverned frequency high shutdown110% of frequency setpoint for >10 sec10 sec inhibit after engine start
OtherGoverned frequency low shutdown90% of frequency setpoint for >10 sec, or 1 Hz below setpoint for >60 sec10 sec inhibit after engine start
OtherHeater wrap rating50Watts
OtherHeater wrap rating65Watts
OtherPlug cord length75 (3)mm (in.)
OtherPower cord length1677 (66)mm (in.)
OtherPower cord length1830 (72)mm (in.)
OtherPower cord length483 (19)mm (in.)
OtherSpecific gravity, battery fully charged1.260electrolyte temperature 80 F (26.7 C)
OtherSpecific gravity, battery needs charging (below)1.215electrolyte temperature 80 F (26.7 C)
OtherStarting battery rating500CCA at 0°F12-volt group 51
OtherVoltage regulation±0.5% RMS%no-load to full-load
PressureEngine oil pressure172-241kPa (25-35 psi)
PressureFuel pressure required, LPG1.7-2.7kPa (7-11 in. H2O)
PressureFuel pressure required, Natural Gas0.9-2.7kPa (3.5-11 in. H2O)
PressureGas fuel leak test6-8 (10-14 inches water column)ounces per square inchLPG vapor or natural gas fuel system
PressureLPG fuel supply1.7-2.7kPa
PressureNatural gas fuel supply0.9-2.7kPa
ResistanceResistance through brushes0.1-0.2ohmswithout meter lead resistance
ResistanceResistance through the brushes0.1-0.2ohmswithout meter lead resistance
ResistanceRotor insulation (megohmmeter)500kOhms minimum500 VDC applied
ResistanceRotor resistance, cold (14 kW)5.2ohmscold
ResistanceRotor resistance, cold (14RCA/L 2F5/2G5)5.2ohmscold
ResistanceRotor resistance, cold (20 kW)5.6ohmscold
ResistanceRotor resistance, cold (20RCA/L 2F7/2G7)5.6ohmscold
ResistanceRotor resistance, cold (26 kW)6.4ohmscold
ResistanceStator insulation (megohmmeter)500kOhms minimum500 VDC applied
ResistanceStepper motor coil resistance (per half coil)38.5ohms
ResistanceStepper motor coil resistance per half coil38.5ohms
ResistanceTemperature sensor (OTS) resistance at 100 C (212 F)180-200ohms100 C (212 F)
ResistanceTemperature sensor (OTS) resistance at 100C (212F)180-200ohms100 C (212 F)
ResistanceTemperature sensor (OTS) resistance at 30 C (86 F)2100-2400ohms30 C (86 F)
ResistanceTemperature sensor (OTS) resistance at 30C (86F)2100-2400ohms30 C (86 F)
SpeedCrank disconnect speed750RPM (12.5 Hz)
SpeedEngine crank disconnect speed750RPM
SpeedEngine overspeed shutdown115% of normal running speed for >0.3 sec
SpeedEngine run speed (60 Hz)3600RPM
SpeedEngine run speed 60 Hz / 50 Hz3600 / 3000RPM
SpeedEngine speed high shutdown115% of normal running speed for >0.3 sec
SpeedEngine speed low shutdown85% of normal running speed for >3 sec
SpeedEngine underspeed shutdown85% of normal running speed for >3 sec
SpeedOverspeed shutdown test115% of rated speed (69 Hz @60 Hz, 58 Hz @50 Hz)
TemperatureCarburetor heater thermostat OFF16 ± 3C (60 ± 5F)
TemperatureCarburetor heater thermostat ON4 ± 4C (40 ± 7F)
TemperatureController operating temperature-30 to 70C
TemperatureController storage temperature-40 to 85C
TemperatureExhaust gas exiting the enclosure at rated kW260°C (500°F)rated kW
TemperatureHigh lube oil temperature shutdown325F (163 C)
TemperatureHigh lube oil temperature warning300F (149 C)
TemperatureThermostat off temperature27C (80 F)
TemperatureThermostat on temperature16C (60 F)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oilAPI Service Class SG or higherUse synthetic oil.
Engine oil10W-30 syntheticService class SJ or higherAdd 5W-30 or 10W-30 synthetic oil when oil level is low
Engine oil10W-50 extended-life synthetic1.9 L (qt.)Premium oil option, 26 kW models, requires fewer oil changes
Engine oil5W-30 or 10W-30API Service Class SG, SH, or SJ synthetic oil1.8 L14 kW models; capacity 1.8 L (1.9 qt.)
Engine oil5W-30 or 10W-30 API Service Class SG, SH, or SJ syntheticAPI SG/SH/SJ1.8 L (qt.)14 kW models
Engine oil5W-30 or 10W-30 syntheticAPI Service Class SG, SH, or SJ1.8 L14 kW models
Engine oil5W-30 syntheticService class SJ or higherRefer to Oil Matrix chart for oil recommendation based on air temperature
Engine oilKOHLER PRO 10W-50Service class SJ or higherAll season Kohler PRO 10W-50 is ideal; extends oil/filter change to 300 hours (2 years) with KOHLER PRO extended life oil filter
Engine oilSynthetic, API Service Class SG or higherAPI SG or higherCheck oil level at or near, not over, full mark on dipstick before operation
FuelLP gas or natural gasMinimum fuel supply pressure NG: 1.2-2.7 kPa (5-11 in. H2O); LP: 1.7-2.7 kPa (7-11 in. H2O)
FuelLPGNominal fuel rating 2500 Btu/ft.3 (93 MJ/m3)
FuelNatural gasNominal fuel rating 1000 Btu/ft.3 (37 MJ/m3)
FuelNatural gas or LPGField-convertible multi-fuel system; certified for natural gas or propane
Fuelnatural gas or LPGField-convertible multi-fuel system; certified for natural gas or propane

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

72
CodeNameMeaningSeverityAction
AC Sens LossAC Sens LossAC sensing lost in Auto mode; generator output AC sensing lost. Detection begins 10 seconds after crank disconnect. Warning after 1 sec if no output detected after crank disconnect; Shutdown after 3 sec if voltage was present and then lost.WarningContact an authorized dealer for service.
AC Sens Loss ShutdownLoss of AC sensing shutdownLess than 5% of rated voltage measured on Phase A for 3 seconds in AUTOShutdownCheck loose wiring and connections; check all AC leads; troubleshoot alternator
AC Sens Loss ShutdwnLoss of AC sensing shutdownController shut down the generator because there was less than 5% of rated voltage measured on Phase A for 3 seconds, only in AUTO.ShutdownCheck for loose wiring and connections. Check all AC leads. Troubleshoot alternator.
AC Sens Loss WarningLoss of AC sensing warningController measured less than 5% of rated voltage on Phase A for 1 second, 10 seconds after crank disconnect.WarningCheck for loose wiring and connections. Check all AC leads. Troubleshoot alternator.
Accy PwrOverAccy PwrOver WarningAccessory Power Overload. An over current fault (short circuit) on the accessory controller power output.WarningContact an authorized distributor/dealer for service.
Accy PwrOver WarningAccessory Power Overload WarningAn over current fault (short circuit) on the accessory controller power output.WarningContact an authorized dealer for service.
AccyPwrOver WarningAccessory Power OverloadOvercurrent fault (short circuit) on the accessory controller power outputWarningCheck wiring to RBUS accessories; troubleshoot RBUS accessories
Advanced DiagnosticAdvanced DiagnosticShutdown during the reduced speed portion of an exercise. Event history shows Advanced Diagnostic Active. Engine restarts, runs at full speed for 2 minutes, and stops. Controller returns to AUTO mode.ShutdownIf the generator set does not restart and return to AUTO, check for other faults that prevent generator set operation.
ATS ComErrorATS Communication ErrorATS communication error. Warning displayed if ATS interface connection is lost.WarningCheck communication wiring between transfer switch interface board and generator set.
ATS ComError WarningATS communication errorController lost communication with the RXT ATSWarningCheck connection to ATS module
ATS PhaseRotATS Phase RotationATS phase rotation mismatch. Transfer switch phase rotation does not match; ATS will not transfer.WarningCorrect the ATS connection. Refer to the ATS Installation manual, wiring diagrams, and labels on the transfer switch.
Aux InputAuxiliary InputAn optional customer-connected input is closed (digital input from optional PIM).ShutdownCheck customer-supplied equipment.
Aux Input ShutdwnAuxiliary input shutdownDigital input for a custom shutdown (AuxiliaryInputShutdown - PIM) was activated (low).ShutdownCheck customer equipment connected to the PIM module.
Batt Chg FltBattery Charger FaultInput to PIM from an external battery charger (not the built-in battery charger).WarningCheck external battery charger.
Battery CrLoBattery CrLo WarningEngine starting battery voltage falls below 11 VDC for more than 10 seconds. Inhibited during crank cycle.WarningCheck battery rating and condition. Check battery charger operation. Charge or replace battery.
Battery CrLo WarningLow Cranking Battery Voltage WarningEngine starting battery voltage falls below 11 VDC for more than 10 seconds. Inhibited during crank cycle. Clears when battery voltage returns to acceptable level.WarningCheck the battery rating and condition. Check the battery charger operation. Charge or replace the battery.
Battery CRLow WarningBattery cranking low warningBattery voltage dropped to 11 VDC or less for 30 seconds or more.WarningCheck engine starting battery. Check battery charger DC output voltage from RDC2.
Battery HighBattery HighEngine starting battery voltage rises above 16 VDC for more than 10 seconds (inhibited during crank)WarningCheck battery rating/condition and charger operation
Battery High WarningBattery high warningBattery voltage above the high warning setting for 10 seconds or more.WarningCheck engine starting battery.
Battery Low WarningBattery low warningBattery voltage below the low warning setting for 90 seconds or more.WarningCheck engine starting battery. Check battery charger DC output voltage from RDC2.
Battery Voltage HighBattery Voltage HighEngine starting battery voltage rises above 16 VDC for more than 10 seconds. Inhibited during crank cycle. Clears when voltage returns to acceptable level.WarningCheck the battery rating and condition. Check the battery charger operation.
Battery Voltage LowBattery Voltage LowEngine starting battery voltage falls below 12.5 VDC for more than 90 seconds when engine not running. Not operative during crank cycle. Clears when voltage returns to acceptable level.WarningCheck the battery rating and condition. Check the battery charger operation. Charge or replace the battery.
Chk DateTime WarningCheck Date and Time WarningDC power to controller interrupted and date/time may not be correctWarningVerify time and date settings
Current A High WarningOver CurrentParalleling protective relay warning; over current while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Default Pars WarningDefault Parameters WarningController has been loaded with default parametersWarningConfigure settings as required for desired operation
Emerg Stop ShutdwnEmergency stop shutdownOptional emergency stop button pressed or emergency stop leads ESS and/or ESN are not connected.ShutdownReset the emergency stop button and clear the fault; check ESS and ESN connections; if no E-stop, connect ESS and ESN together.
Eng Speed HighEng Speed HighEngine speed exceeds 115% of normal running speed for more than 0.3 secondsShutdownContact an authorized distributor/dealer for service
Eng Speed LowEng Speed LowEngine speed drops below 85% of normal running speed for more than 3 secondsShutdownReduce the load; on 20RCA/RCAL check enclosure thermostat; contact dealer if it persists
Engine M/N Invalid ShutdwnEngine model number invalid shutdownGenerator model number has not been entered.ShutdownEnter the generator set model number from the RDC2 keypad, or use SiteTech to select the genset model number.
Engine Speed HighEngine Speed HighEngine speed exceeds 115% of the normal running speed for more than 0.3 seconds.ShutdownContact an authorized dealer for service.
Engine Speed High ShutdwnEngine speed high shutdownEngine speed, calculated from AC frequency, was above the high speed setting for 0.3 seconds or more.ShutdownTroubleshoot engine operation per the engine service manual.
Engine Speed LowEngine Speed LowEngine speed drops below 85% of the normal running speed for more than 3 seconds.ShutdownReduce the load. Check enclosure thermostat and reset if tripped. Contact an authorized dealer for service.
Engine Speed Low ShutdwnEngine speed low shutdownEngine speed below the low speed setting for 3 seconds or more after crank disconnect; enclosure thermostat may have tripped.ShutdownTroubleshoot engine per engine service manual. Check for high enclosure temperatures and reset the thermostat.
Exer Not SchExercise Not ScheduledNo exercise is scheduled on the controller.WarningSee the Setting the Exerciser section for instructions to set the exerciser.
Frequency HighFrequency HighGoverned frequency exceeds 110% of the system's frequency setpoint for more than 10 seconds. Active 10 seconds after engine start.ShutdownContact an authorized dealer for service.
Frequency High ShutdwnFrequency high shutdownFrequency measured on Phase A exceeded the high frequency setting for 10 seconds, 10 seconds or more after crank disconnect.ShutdownTroubleshoot engine operation per the engine service manual.
Frequency High WarningOver FrequencyParalleling protective relay warning; over frequency while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Frequency LowFrequency LowGoverned frequency falls below 90% of the system frequency setting for more than 10 seconds, or 1 Hz below setting for more than 60 seconds. Active 10 seconds after engine start.ShutdownReduce the load and restart the generator set. Check enclosure thermostat and reset if tripped. Contact an authorized dealer for service.
Frequency Low ShutdwnFrequency low shutdownFrequency on Phase A was less than the low limit for 10 seconds, or 10 Hz or more less than rated for 60 seconds or more.ShutdownTroubleshoot engine per engine service manual. Check for high enclosure temperatures and reset the thermostat.
Frequency Low WarningUnder FrequencyParalleling protective relay warning; under frequency while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Fuel Leak ShutdwnFuel Leak ShutdownDigital input for Fuel Tank Leak Shutdown (PIM) activated (low)ShutdownCheck customer equipment connected to the PIM module
Fuel Level Low ShutdwnFuel Level Low ShutdownDigital input for Low Fuel Level Shutdown (PIM) activated (low)ShutdownCheck customer equipment connected to the PIM module
GenBrkerOpen WarningGenerator Circuit Breaker OpenVoltage at generator set but none measured on emergency side of ATS (RXT required)WarningCheck line circuit breaker; correct short circuits or overloading before resetting
Ground Fault WarningGround Fault WarningDigital input for Ground Fault Warning (PIM) active (low)WarningCheck customer equipment connected to the PIM module
High Lube Oil Temperature ShutdownHigh lube oil temperature shutdownOil temperature higher than 325 F (163 C).ShutdownSee Overheats in the troubleshooting charts in Section 5.14.
High Lube Oil Temperature WarningHigh lube oil temperature warningOil temperature higher than 300 F (149 C).WarningSee Overheats in the troubleshooting charts in Section 5.14.
Lo Crank VltLow Cranking VoltageBattery voltage dropped below 3.5 VDC during engine cranking.WarningCharge or replace the battery.
Lo Crank Vlt WarningLow cranking voltage warningDuring cranking, battery voltage measured less than 60% (7.2V or 14.4V) for 6 seconds or more.WarningCheck cranking battery.
Locked RotorLocked RotorNo engine rotation is sensed during cranking. Shuts down 3 seconds after fault is detected.ShutdownCheck the battery. Check for loose connections. Contact an authorized dealer for service.
Locked Rotor ShutdwnLocked rotor shutdownNo rotation of the engine or alternator was detected for 3 seconds or more during cranking.ShutdownCheck cranking circuit. Troubleshoot the engine and alternator. Check alternator connections to controller and auxiliary winding circuit breaker.
Low Oil Level or Oil PressureLow Oil Level or Oil PressureOil level switch on the 26 kW indicates low oil level. LOP switch indicates low oil pressure for more than 5 seconds. Active 30 seconds after crank disconnect. Does not protect against low oil level.ShutdownCheck for leaks in the lubrication system. Check the oil level and add oil if low. Check the oil level or oil pressure switch and wiring. If fault persists, do not run the generator set; contact an authorized dealer.
MainPwrOverLMain Power OverloadMain power overload; an over current fault on the controller output (short circuit).ShutdownContact an authorized dealer for service.
MainPwrOverL ShutdwnMain power overload shutdownInternal current limit circuit tripped, indicating an overcurrent condition on the DC power supply circuit.ShutdownCheck crank, run, and flash relay circuits for short circuits.
Not in AutoNot in AutoThe generator set is not in Automatic (standby) mode. Remote start and stop commands from a transfer switch or remote switch will be ignored.WarningPress AUTO to place the generator set in Automatic mode, when appropriate.
Not In Auto WarningNot in auto warningThe RDC2 controller is not in AUTO; generator will not start from an ATS or remote device.WarningPress the Auto button to ensure automatic system operation.
Oil Press LowOil Pressure LowThe LOP switch indicates low oil pressure for more than 5 seconds. Function becomes active 30 seconds after crank disconnect (30 second inhibit). The low oil pressure shutdown does not protect against low oil level.ShutdownCheck for leaks in the lubrication system. Check the oil level and add oil if the level is low. Check the oil pressure switch and wiring. If the fault persists, do not run the generator set. Contact an authorized dealer for service.
Oil Pressure Low ShutdwnLow oil pressure shutdownThe low oil pressure switch was closed for 5 seconds or more; inhibited until 30 seconds after crank disconnect.ShutdownCheck for oil leaks; check oil level and add oil if low; check oil pressure sensor.
Oil Pressure OpenCR WarningOil pressure open circuit warningOil pressure switch closure has not been detected after shutdown.WarningCheck the oil pressure switch connection. Test the LOP switch.
Over CrankOver CrankThree unsuccessful starting attempts.ShutdownCheck the fuel supply, spark plug, and battery. Check for loose connections. Contact an authorized dealer for service.
Over Crank ShutdwnOvercrank shutdownThe engine did not start during the crank cycle (15 second time delay).ShutdownCheck the alternator, fuel supply, cranking circuit, cranking battery; troubleshoot engine.
RBUS ComError WarningRBUS communication error warningThe controller has lost communication with an RBUS device that had previously been communicating properly.WarningCheck connection to the RBUS device.
Reactive Power Low WarningLoss of FieldParalleling protective relay warning; loss of field while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Real Power High WarningOver PowerParalleling protective relay warning; over power while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Real Power Low WarningReverse PowerParalleling protective relay warning; reverse power while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Spd Sens FltSpeed Sensor FaultEngine speed sensor has failed or engine stalled.ShutdownContact an authorized dealer for service.
Spd Sens Flt ShutdwnSpeed sensor fault shutdownThe speed signal was lost; also occurs if the engine stalls.ShutdownCheck leads 55, 66, F+, and F- between the alternator and the controller; check the engine.
Voltage L1-L2 High WarningOver VoltageParalleling protective relay warning; over voltage while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Voltage L1-L2 Low WarningUnder VoltageParalleling protective relay warning; under voltage while paralleled.WarningPress AUTO or OFF. Pressing OFF will stop the generator set.
Volts L1-L2 (AB) High ShutdwnVoltage L1-L2 high shutdownVoltage from Phase A to Phase B exceeded the high limit for longer than the 2 second delay setting.ShutdownTroubleshoot alternator.
Volts L1-L2 (AB) Low ShutdwnVoltage L1-L2 low shutdownVoltage from Phase A to Phase B was greater than 5% of rated but less than the low voltage setting for longer than the 10 second delay; enclosure thermostat may have tripped.ShutdownTroubleshoot alternator. Check for high enclosure temperatures and reset the thermostat.
Volts L1-L2 HighGenerator Voltage HighOutput voltage exceeds 120% of the system nominal voltage for more than 2 seconds.ShutdownContact an authorized dealer for service.
Volts L1-L2 LowGenerator Voltage LowOutput voltage falls below 80% of the nominal system voltage for more than 10 seconds.ShutdownReduce the load and restart the generator set. Check enclosure thermostat and reset if tripped. Contact an authorized dealer for service.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Fuel Selection, Revised Fuel System adjustment

⚠ Explosive fuel vapors. Can cause severe injury or death.

  1. Press the OFF button on the generator set controller.
  2. Disconnect utility power to the generator set.
  3. Disconnect the engine starting battery, negative lead first.
  4. Turn off the fuel supply.
  5. For natural gas, turn the selection knob fully clockwise to line up with the UP arrow.
  6. For LPG, turn the selection knob counterclockwise approximately 1/4 turn.
  7. Locate ignition timing leads 65 and N3 near the regulator.
  8. For natural gas, connect lead 65 to lead N3.
  9. For LPG, disconnect lead 65 from lead N3.
  10. Connect and turn on the fuel supply matching the fuel setting.
  11. Reconnect the engine starting battery, negative lead last.
  12. Reconnect utility power.
  13. Change the fuel type setting on the RDC2 controller in the Genset System menu.
  14. Start the generator set by pressing RUN.
  15. Check for leaks with a gas leak detector, run the set, and press OFF to shut down.
RDC2 Voltage Calibration Using SiteTech adjustment

Tools: digital voltmeter, personal computer, SiteTech software

  1. Connect PC to controller via USB
  2. With generator off, connect multimeter across L1/L2 (AC volts)
  3. Start generator set
  4. Compare voltmeter reading to controller display
  5. Calculate new Genset Calibration Factor Voltage using (Vmeter / Vcontrol) x Fold = Fnew
  6. Enter new value into SiteTech and click Apply Changes
  7. Verify voltmeter matches controller display
  8. Repeat for L2-L3 and L3-L1 if three-phase
  9. Press OFF to stop generator set
RDC2 Voltage Calibration Using the Controller Keypad adjustment

Tools: digital voltmeter

  1. With generator off, connect digital multimeter across L1 and L2, set to AC volts
  2. Start generator set with RUN button
  3. Navigate to Generator Metering menu, press Select; Volts L1-L2 displayed
  4. Press Select; voltage number flashes
  5. Use up/down arrows to match voltmeter reading
  6. Press Select to confirm
  7. Step to Return screen
  8. Press OFF to stop generator set
VSC Current (Load) Calibration Using the Controller Keypad adjustment

Tools: clamp-on DC current probe or DC current meter

  1. Connect DC current probe/clamp meter to measure generator current
  2. Start generator with RUN button
  3. Adjust system voltage to obtain rated current output with battery bank attached (or use load bank)
  4. Trip output breaker
  5. Navigate to Generator Metering menu, select Generator Load
  6. Press and hold Select for No-Load Calibration; verify breaker open, confirm Yes
  7. Close output breaker; verify rated output current, confirm Yes
  8. Verify displayed load is correct; recalibrate if necessary
  9. Press OFF to stop generator set
Voltage Calibration Using RDC2 Keypad adjustment

Tools: Digital voltmeter

  1. With set off, connect DVM to measure output voltage L1-L2 (AC volts).
  2. Press RUN to start generator set.
  3. Press Select, navigate to Generator Metering menu.
  4. Press Select to display Volts L1-L2; compare with voltmeter.
  5. If incorrect, press Select (flashes), adjust with arrows, press Select to save.
  6. Wait 30-60 seconds for voltmeter reading to stabilize.
  7. For three-phase, repeat for L2-L3 and L3-L1.
  8. Press OFF to stop generator set.
Checking the Fuel Pressure at the Regulator diagnostic

Tools: Manometer capable of measuring 3-11 inches water column

  1. Remove the plug from the fuel pressure port.
  2. Connect a manometer capable of measuring low pressures (3-11 inches water column) to the pressure port.
  3. When finished, replace the plug in the pressure port and check for leaks.
Controller Fault Reset diagnostic

⚠ Identify and correct cause before resetting

  1. While fault message is displayed, press Select to go to Overview menu.
  2. Press Select again; active fault message is displayed.
  3. Press Select; Confirm Clear Fault: NO is displayed.
  4. Press Up arrow; Confirm Clear Fault: YES is displayed.
  5. Press Select to enter YES and clear fault.
  6. Press Select to return to Overview menu; controller changes to OFF mode.
  7. Press AUTO to put generator set into automatic mode.
Governor System Operation Test diagnostic

⚠ Hazardous voltage. Moving parts.

Tools: Ohmmeter

  1. Verify carburetor throttle linkage is connected to stepper motor.
  2. Check for broken or loose wiring or plug connections.
  3. Check stepper motor operation at startup (open then closed position).
  4. Open circuit breaker, disconnect starting battery, shut off fuel supply.
  5. Disconnect stepper motor plug P6 to access terminals.
  6. Check coil resistance across pins 2-3 and pins 1-4.
  7. Inspect linkage and bushings; replace as necessary.
  8. Disconnect linkage; verify free full range of motion.
Resetting the Controller After a Fault Shutdown diagnostic

⚠ Always identify and correct cause of fault before resetting

  1. Press Select to go to Overview menu while fault message is displayed
  2. Press Select again to show active fault message
  3. Press Select; 'Confirm Clear Fault: NO' displayed
  4. Press UP arrow; 'Confirm Clear Fault: YES' displayed
  5. Press Select to clear fault
  6. Press Select to return to overview menu; controller changes to OFF mode
  7. Press AUTO to place generator set in automatic mode
Separate Excitation diagnostic

⚠ Hazardous voltage. Moving parts.

Tools: DC ammeter, 10-amp fuse, 12-volt automotive battery

  1. Disconnect black FN and FP leads at brush holder terminals.
  2. Connect DC ammeter, 10-amp fuse, and 12-volt battery to FP/FN brush leads.
  3. Start engine; verify ammeter reading remains stable.
  4. Check AC output across stator leads; compare to specifications.
  5. If rotor and stator good, check wiring, fuses, controller settings.
Separate Excitation Procedure diagnostic

⚠ Hazardous voltage. Operate the generator set only when all guards and electrical enclosures are in place.

Tools: DC ammeter, 10-amp fuse, 12-volt automotive battery

  1. Disconnect the black FN and FP leads from the alternator at the brush holder terminals.
  2. Connect a DC ammeter, 10-amp fuse, and a 12-volt automotive battery to the FP and FN brush leads.
  3. Note and record the ammeter reading.
  4. Start the engine and check that the ammeter reading remains stable.
  5. An increasing reading indicates a shorted rotor; a decreasing reading suggests a running open.
  6. Check for AC output across the stator leads and compare to Section 1 specifications.
  7. If rotor and stator are good, check the wiring, fuses, and controller settings and connections.
Test Low Oil Pressure (LOP) Switch diagnostic

Tools: Ohmmeter or continuity tester, Oil pressure gauge

  1. Press OFF to stop engine.
  2. Disconnect lead 13 from the switch.
  3. Use ohmmeter/continuity tester to verify switch is closed (grounded).
  4. Start engine and verify switch opens after a few seconds.
  5. If not operating, remove LOP switch, install oil pressure gauge.
  6. Start and run generator set.
  7. Verify oil pressure within specified range before replacing LOP switch.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
12-volt engine electrical system, single starter motor, negative groundBattery negative to ground terminal on or near starter motor; battery positive to positive terminal on starter solenoidAll generator set models use a negative ground with a 12-volt engine electrical system
Engine start connection for non-RXT transfer switch or remote start/stop switchTerminals 3 and 4 on generator set terminal blockRoute engine start leads through separate conduit from AC power and load leads
RXT transfer switch to generator set terminal block A, B, PWR, COMP10-1 through P10-4 (transfer switch) to A, B, PWR, COM (generator set)Terminal block connections 3 and 4 not used with Model RXT ATS
1Single-phase leads 1-2, 3-41, 2, 3, 44-lead generator sets are not reconnectable
3Three-phase leads 1-4, 2-5, 3-6, 7-10, 8-11, 9-121-1212-lead generator sets are reconnectable to voltages shown on the generator set specification sheet
Single Phase12-volt engine electrical system, single starter motorPositive to starter solenoid; negative to ground on or near starter motorNegative ground; follow polarity markings
Single Phase4-lead/12-lead reconnection per 12-Lead Generator Reconnection diagram (Figure 27)Single-phase leads 1-2, 3-4; sensing leads 11-444-lead generators are not reconnectable; 12-lead three-phase reconnectable to voltages shown on spec sheet
Three Phase12-lead reconnection per Figure 27Leads 1-4, 2-5, 3-6, 7-10, 8-11, 9-12; sensing leads V7, V8, V9Also route leads through current transformers (CTs) and change controller voltage setting; replace line circuit breaker for new voltage
100/2001Single
100/2003Delta
110/2201Single
110/2203Delta
115/2301Single
12 VDCSingle starter motor, negative ground engine electrical systemPositive (+) to starter solenoid terminal; negative (-) to ground terminal on or near starter motorRemove negative lead first when disconnecting, reconnect negative lead last
1201SingleGenset System Voltage/Frequency/Phase table for controller setup
120/2083WyeVoltage configuration (Figure 4-12)
120/208, 120/240, 277/48033-phase 2G712
120/2401SingleVoltage configuration (Figure 4-12)
120/2401Single phase 2F74
120/2403DeltaVoltage configuration (Figure 4-12)
127/2203Wye
2201Single
220/3803Wye
2301Single
230/4003Wye
2401Single
240/4163Wye
277/4803WyeVoltage configuration (Figure 4-12)

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What is the power rating of the Kohler 20RCA?

The Kohler 20RCA is rated 20 kW standby (20.0 kVA).

Which engine powers the Kohler 20RCA?

The Kohler 20RCA is powered by the Kohler CH740 / CH1000 / CH1006 engine.

What fuel does the Kohler 20RCA use?

The Kohler 20RCA runs on Natural Gas/LPG.

What is the oil capacity of the Kohler 20RCA?

The Kohler 20RCA has an engine oil capacity of 1.9 liters (2.0 US quarts), per the manufacturer specification sheet.

What is the sound level of the Kohler 20RCA?

The Kohler 20RCA is rated at 64.0 dBA at 7 m, per the manufacturer specification sheet.

How much does the Kohler 20RCA weigh?

The Kohler 20RCA has a dry weight of 252 kg (555 lb).

What voltages is the Kohler 20RCA available in?

The Kohler 20RCA is offered in 12 V, 1-phase.

What battery does the Kohler 20RCA use?

The Kohler 20RCA uses 1 battery, 12 V each, [500] CCA, group ['51'], per the manufacturer specification sheet. The starting system is 12 V DC.

What alternator comes on the Kohler 20RCA?

The Kohler 20RCA uses a PowerBoost™ alternator.

Which oil filter part number does the Kohler 20RCA take?

The Kohler 20RCA uses oil filter part number 52 050 02-S.

Troubleshooting

6

Symptoms & remedies

SymptomCauseRemedy
Controller display backlight is offBacklight turns off after about 1 minute with no activityBacklight will turn on when a button is pressed or the generator set starts
Controller display is offLow or no battery voltageCheck connections; Check generator set battery. See the Service Views section
The generator set does not crankBattery weak or deadRecharge or replace the battery. Make sure that the AC power to the generator set controller is backed up by the generator set
The generator set does not crankBattery connections reversed or poorCheck the connections
The generator set does not crankEmergency stop switch activatedVerify that it is safe to start the engine and apply load. Then reset the stop switch or engine shutdown switch
The generator set does not crankFault shutdownCheck the controller display for fault messages. Correct the fault condition and reset the controller

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Kohler 20RCA troubleshooting guide (288 entries) →

Parts

250
Part #DescriptionQtySystem
103-0731Gasket, Gearcase1Gasket Amazon eBay
103-0733Gasket, Gearcase Backplate1Gasket Amazon eBay
103-0746Gearcase (Includes Oil Seal and Oil Fill Tube)Seal Amazon eBay
110-1718Head, Cylinder Gasket, Cylinder Head2Gasket Amazon eBay
110-2987Gasket, Cylinder Head2Gasket Amazon eBay
110-3225Gasket, Cylinder Head1Gasket Amazon eBay
120-0491Pump, Oil1Pump Amazon eBay $30.00
120-1041Bearing, Oil Pump Idler Gear (Semi Finished)1Pump Amazon eBay
130-07558racket, Mounting Heater, Tank - 850 Watt, 115 Volt (Includes Hose Connector, Cord and Mounting Strap)1Hose Amazon eBay
130-2500Guard, Belt (Left Side)1Belt Amazon eBay
134-1437Spring - Injecion Pump Lever1Pump Amazon eBay
140-1787Hood, Air Cleaner1Air filter Amazon eBay
140-1791Indicator Service1Sensor Amazon eBay
140-1841Cleaner. Air (Includes Element)1Air filter Amazon eBay $50.00
140-2174Cleaner, Air - Oil Bath Band. Mount ing1 2Air filter Amazon eBay
140-2234Tube. Air InletHose Amazon eBay
141-0982Gasket2Gasket Amazon eBay
141-0983Gasket, Carburetor1Gasket Amazon eBay
147-0436Seal, Injector6Seal Amazon eBay
147-0465-12Pump, Fuel Injection (See Separate Page for Components)1Pump Amazon eBay
147-0701Injector, Fuel (Includes Seal)6Seal Amazon eBay
147-0856Injector, Fuel (Includes Parts Marked #)2Injector Amazon eBay FridayParts $72.02
147-0864#O'Ring, Injector2Injector Amazon eBay
147-0865#O'Ring, Injector2Injector Amazon eBay
147-2715Remote Fuel Pump Kit EFI (HGJAA)1Fuel pump Amazon eBay
149-1445Filter1Fuel filter Amazon eBay $19.95
149-1446Gasket, Cover1Gasket Amazon eBay
149-1828Pump, Fuel (Electric)1Pump Amazon eBay $39.59 FridayParts $40.41
149-1914-04Element, Filter (Includes O-fling Seal) (2 M~CPXI)1Seal Amazon eBay
149-1920Plate, Mounting - Fuel Filter Elbow, Hose - Male1Fuel filter Amazon eBay
149-1921Plate, Mounting - Fuel Filter Elbow, Hose - Male1Fuel filter Amazon eBay
149-1922Spacer, Mounting - Fuel Filter1Fuel filter Amazon eBay
149-1949Head Assembly. Replacement (Includes Vent Plug. O-Ring Seals. Pump Assembly and Tube) Seal)1Seal Amazon eBay
149-1953Drain Assy (Includes Knob and Seal)1Seal Amazon eBay
149-2100Filter Assembly, Fuel Element. Filter1Fuel filter Amazon eBay
149-2106Element1Fuel filter Amazon eBay $34.99 NAPA $61.61 KuduParts $68.00
149A159Gasket - Spacer - BLAKING mfr. pump only2Gasket Amazon eBay
149A551Lever, Hand Primer - ONAN mfr. pump only1Pump Amazon eBay
149D693Pump, Fuel - ONAN mfr., with primer lever - Replaces earlier atyle pumps used, of any manufacture1Pump Amazon eBay
149K526Repair Kit, Fuel Pump1Fuel pump Amazon eBay
149K74Repair Kit, Fuel Pump - Includes parts marked (* anda) - For AC mfr., BLAKING mfr. or ONAN mfr. pumps1Fuel pump Amazon eBay
151-0437Kit, Throttle Modification (Fuel Injection Pump)1Fuel pump Amazon eBay
1512-0154Belt Fan1Belt Amazon eBay
154-3067-02Manifold Assy, Intake (Includes Hose Connector)1Hose Amazon eBay
154-3085Gasket, Intake Manifold2Gasket Amazon eBay
154P570Union, Manifold Flange2Exhaust Amazon eBay
155-2073Gasket, Exhaust Pipe1Gasket Amazon eBay
155-2415Seal, Muffler Support18Seal Amazon eBay
155-2619Spec D, Exhaust Manifold) *Gasket. Elbow - Exhaust (WC 0)1Gasket Amazon eBay
15SA47Tube, Flexible Exhaust2Exhaust Amazon eBay
165-2203Gasket, Manifold - Exhaust (&xx A-C):Gasket Amazon eBay
167-0272Spark plug2Spark plug Amazon eBay
168-0174Kit, Gasket - Valve Grind1Gasket Amazon eBay
185-2175Gasket1Gasket Amazon eBay
185-2199Band, Mounting - Air Cleaner1Air filter Amazon eBay
185-2203Gasket, Manifold - Exhaust (&xx A-C)1Gasket Amazon eBay
185-2239Clamp, Hose1Hose Amazon eBay
185-2240Clamp, Hose2Hose Amazon eBay
185-2266Alternator (12 VDC) (See Separate Page for Components)1Alternator Amazon eBay
185-2284Gasket2Gasket Amazon eBay
185-2300Clamp, Hose1Hose Amazon eBay
185-2311Housing, Thermostat1Thermostat Amazon eBay FridayParts $27.75
185-2421Hose, Rubber - Overflow1Hose Amazon eBay
187-6224Gasket, Rocker Cover1Gasket Amazon eBay
187-6230Gasket, Cylinder Head (1)1Gasket Amazon eBay
187-6238Gasket, Breather Plate1Gasket Amazon eBay
191-1368Arm, Alternator Adjusting1Alternator Amazon eBay
191-1872Alternator (12 VDC) (Gl)1Alternator Amazon eBay
191-1983-01Alternator1Alternator Amazon eBay
191-2085Strap, Alternator Adjust1Alternator Amazon eBay
193-0247'Sender, Temperature - Engine Coolant1Sensor Amazon eBay
193-0469Sensor, Map1Sensor Amazon eBay
193-0480Sensor, Manifold Air Temperature1Sensor Amazon eBay
24 590 01-AOil Cooler, 14RCA/LOil cooler buy
300-2880Board, Voltage Regulator (VR21)1Avr Amazon eBay FridayParts $350.50
300-2906Board Assy, Printed Circuit - Over/Under Volt Sensor (A17)iSensor Amazon eBay
302-0750'Sender, Tachometer1Sensor Amazon eBay
304A66Resistor, 4xELI1Resistor Amazon eBay
305-0491REGULATOR. 305-04911Avr Amazon eBay
305-0901Sensor, Low Battery Voltage1Sensor Amazon eBay
307-1061Relay, Starter Protection1Starter Amazon eBay
307P820Relay, Adjustabe Start Disconnect & Crankshaft Limiter1Relay Amazon eBay
309-0178Switch, High Water Temperature Top Mounted On Water Outlet Housing1Sensor Amazon eBay $350.00
309-0179Switch, High Water Temperature (Standard Part) Side Mounted On Water Outlet Housing1Sensor Amazon eBay
309-0269Sender, Temperature-Lo Engine1Sensor Amazon eBay $239.00
322-17Bulb, (2) Panel ( I ) Pilot2Lamp Amazon eBay
322P69Bracket, Mounting - Engine1Bracket Amazon eBay
323-1591# Plug, Seal (E1)1Seal Amazon eBay
323-1708# Seal, Cable (P8)4Seal Amazon eBay
332AI006Block, Terminal1Block Amazon eBay
332AI009Block, Terminal1Block Amazon eBay
48 099 07-SSwitch, oil pressure1Sensor buy
501-022545' Lg - With Both Ends 1/8' NPT Male Fittings1Belt Amazon eBay
501-0227Line, Fuel - Flexible (24' La x 1/8' NPT Male x-1/8° NPT Male)1Hose Amazon eBay
502-0068Tee (3/8' x 5/8' x 5/8') to1Hose Amazon eBay
502-0313Elbow, Hose − 90° (1/8” Pipe to 1/4” Hose)1Hose Amazon eBay
502-0433[;b'$P&x 5/16 ID Hose]1Hose Amazon eBay
502-0613Connector, Hose1Hose Amazon eBay
502-0869Connector (3/8')1Hose Amazon eBay
502-0870Tee, Hose1Hose Amazon eBay
502-1314Connector, Hose1Hose Amazon eBay
503-0183Clamp, Hose1Hose Amazon eBay
503-0365Clamp, Hose1Hose Amazon eBay
503-0594Hose, Rubber - Preformed1Hose Amazon eBay
503-059bHose, Rubber - Preformed1Hose Amazon eBay
503-0685Clamp, Hose1Hose Amazon eBay $15.00
503-1058Spacer, Fan Hose, Radiator - Upper1Hose Amazon eBay
503-1062Hose - Intake Manifold Water Pump (3/8' ID)1Hose Amazon eBay
503-1074Hose Reducer1Hose Amazon eBay
503-1084Elbow. ReducerHose Amazon eBay
503-1250Hose, Water Bypass (5/8' Ill)1Hose Amazon eBay
503-1251Hose, Water Bypass (5/8' 10]1Hose Amazon eBay
503-1450Hose, Cleaner - Air1Hose Amazon eBay
503-1552-01Ho!M? (5/8' ID X 14')2Hose Amazon eBay
503-2126Hose, Vacuum1Hose Amazon eBay
503-365Clamp, Hose2Hose Amazon eBay
505-0180Plug, Pipe (1-1/4"), Air Cleaner Adapter and Intake Manifold1Air filter Amazon eBay
505-382Nipple, Exhaust(3"x 2-5/8")2Exhaust Amazon eBay
505-4Hose (Order 6 “of Bulk Hose Number 503-324)I 9Hose Amazon Amazon eBay eBay
509-0125Key, Handle - Screw, Lock (3/8 - 16 x .75")1Seal Amazon eBay
509-0191Seal, Oil (Includes Wear S1eeve )1Seal Amazon eBay
509-0196O'Ring1Seal Amazon eBay
511-0112Belt, Fan1Belt Amazon eBay
515-0094Key, Crankshaft Woodruff Belt1Belt Amazon eBay
52 050 02-SFilter, oil1Oil filter Amazon
520-2403Stud, Injection Pump (M8)3Pump Amazon eBay
62 032 16-SSeal, oil1Seal buy
62 041 24-SGasket, lifter feed cover1Gasket buy
62 083 04-SElement, air filter1Air filter buy
62 132 04-SSpark plug2Spark plug Amazon
62 132 13-SSpark plug XC10YC with 0.015 in. gap (26 kW, superseded)Spark plug buy
718-1069Fan Pldl@y Sell. Vee Smwv, Cap Hex Head (M8 X I 25 X 25]1Belt Amazon eBay
750-1004Nut, Hex (M6 x 1) Washer, Lock - Spring (M6) Adapter, Hose Hose, Rubber - Preformed1Hose Amazon eBay
EZ-273000-JBattery Connection1Battery Amazon eBay
GM101737Lifting bars4Lifting bar Amazon eBay
GM101740Fuel regulator and LPG orifice, 20RCA/RCALFuel regulator and orifice Amazon eBay
GM102176Oil pressure sensor boot1Sensor Amazon eBay
GM102846Fuel orifice fitting2Fuel orifice fitting Amazon eBay
GM103743Emergency Stop Switch (optional)1Emergency stop switch Amazon eBay $59.99
GM110973-CMPFuel regulator and LPG orifice1Coolant filter Amazon eBay
GM111084Shutdown Switch1Shutdown switch Amazon eBay
GM114166Fuel selector1Fuel selector Amazon eBay
GM119128Maintenance Kit 26RCA, 10W-50 Oil1Maintenance kit Amazon eBay
GM119129Maintenance Kit 26RCA, 5W-30 Oil1Maintenance kit Amazon eBay
GM20990Gasket4Gasket Amazon eBay
GM28823Sensor, oil temperature1Sensor Amazon eBay $50.00
098-7130Label, Warning Heat1Service part / kit Amazon eBay
098-7369-01HDCAC2Service part / kit Amazon eBay
098-7374Label, Warning1Service part / kit Amazon eBay
098-7375Label, Switch1Service part / kit Amazon eBay
098-7376Label, Circuit Breaker1Service part / kit Amazon eBay
098-7398-01HDCAA2Service part / kit Amazon eBay
098-7398-02HDCAB2Service part / kit Amazon eBay
098-7399-0145A, 2 Pole1Service part / kit Amazon eBay
098-7399-0250A, 2 Pole1Service part / kit Amazon eBay
098-7461Label, Warning Hazardous Voltage1Service part / kit Amazon eBay
098-7462Label, Service Information Label, Model Ident1Service part / kit Amazon eBay
098-7463Label, Fuel Attachment1Service part / kit Amazon eBay
098-7464Label, Coolant Drain1Service part / kit Amazon eBay
098-7465-03Label, Control Face1Service part / kit Amazon eBay
098-7466Label, Control Rear1Service part / kit Amazon eBay
098-7497-01Label, Warning Install1Service part / kit Amazon eBay
098-7498-01Label, Warning Hazardous1Service part / kit Amazon eBay
098-7515-01Label, Warning Voltage1Service part / kit Amazon eBay
101-0439Plate, Rear Bearing Bearing, Crankshaft1Service part / kit Amazon eBay NAPA $95.66
102-0778Adapter, Pipe - Oil Drain1Service part / kit Amazon eBay
104-0032Gear, Crankshaft1Service part / kit Amazon eBay NAPA $260.36
104-0091Washer, Flat (Special)4Service part / kit Amazon eBay
104-1953Washer, Flat (1/2' ID x 2.25' OD)1Service part / kit Amazon eBay
104-1958Marked *) Spec A/B Begin Spec C *Pulley Assy, Drive (Includes1Service part / kit Amazon eBay
104-2000Marked *) Spec A/B Begin Spec C *Pulley Assy, Drive (Includes1Service part / kit Amazon eBay
105-0058Plunger, Camshaft1Service part / kit Amazon eBay
105-0059Spring, Plunger1Service part / kit Amazon eBay
105-0508Shaft, Idler Gear1Service part / kit Amazon eBay
105-0513Gear, Idler (Includes Finished 8earing)1Service part / kit Amazon eBay
105-05198earing, Idler Gear (Semi Finished)1Service part / kit Amazon eBay
105-0541Washer, Thrust1Service part / kit Amazon eBay
105-0641Gear (Includes Spacer and Plate)1Service part / kit Amazon eBay
105-0676Camshaft1Service part / kit Amazon eBay
10S-2283Cap1Service part / kit Amazon eBay
110-0904Rotocap, Exhaust2Service part / kit Amazon eBay NAPA $116.06 FridayParts $124.86
110-1719Valve, Exhaust2Service part / kit Amazon eBay
110-2181-03.50 MM Oversize6Service part / kit Amazon eBay
110-2781-01Standard6Service part / kit Amazon eBay
110-2781-02.25 MM Oversize6Service part / kit Amazon eBay
110-3045Standard1Service part / kit Amazon eBay FridayParts $124.86
110-3226-01Standard6Service part / kit Amazon eBay
110-3226-02.25 MM Oversize6Service part / kit Amazon eBay
110-3226-03.50 MM Oversize6Service part / kit Amazon eBay
110-3245Cap, Valve Stem (Not used on some early models)1:Service part / kit Amazon eBay
110-3462Valve, Exhaust Valve2Service part / kit Amazon eBay
110-3462-01Oversize2Service part / kit Amazon eBay
110-3462-02.005' Oversize2Service part / kit Amazon eBay
110-3462-03.010' Oversize2Service part / kit Amazon eBay
110-3462-04.025' Oversize Seat, Intake Valve2Service part / kit Amazon eBay
110-34900.5 MM OversizeService part / kit Amazon eBay
110-3655.005' Oversize2Service part / kit Amazon eBay
110-3655-05Piston Ring Standard .005 Oversize24Service part / kit Amazon eBay
110-3655-10.010' Oversize2Service part / kit Amazon eBay
112-0265Piston (Includes Pin, Rings and Retaining Rings) Oversize Oversize Oversize Oversize2Service part / kit Amazon eBay
112-0265-01Standard Oversize2Service part / kit Amazon eBay
112-0265-02Standard Oversize2Service part / kit Amazon eBay
112-0265-03Standard Oversize2Service part / kit Amazon eBay
112-0265-05Standard Oversize2Service part / kit Amazon eBay
112-0267Standard Oversize2Service part / kit Amazon eBay
112-0268Pin, Piston Ring, Retaining2Service part / kit Amazon eBay
113-0311Standard Oversize Oversize2Service part / kit Amazon eBay
113-0311-01.010 Oversize2Service part / kit Amazon eBay
113-0311-02.020 Oversize2Service part / kit Amazon eBay
113-0311-03.030 Oversize2Service part / kit Amazon eBay
113-0311-05Standard2Service part / kit Amazon eBay
114-0036Bushing, Bearing, Connecting Rod2Service part / kit Amazon eBay
114-0188Standard4Service part / kit Amazon eBay $29.95
114-0188-02.002' Undersize .010' Undersize4Service part / kit Amazon eBay
114-0188-10.010' Undersize .020' Unders0size4Service part / kit Amazon eBay
114-0188-20.020' Undersize4Service part / kit Amazon eBay
114-0203Rod, Connecting (Includes Bolt and Bushing)2Service part / kit Amazon eBay
115-0202Ball, Rocker Arm1:Service part / kit Amazon eBay
115-0204Short6Service part / kit Amazon eBay
115-0253Pushrod1;Service part / kit Amazon eBay
115-0270Long6Service part / kit Amazon eBay
115-0313Guide, Pushrod3Service part / kit Amazon eBay
115-0315Locknut, Rocker Arm;;Service part / kit Amazon eBay
115-0316Arm, RockerService part / kit Amazon eBay
120-0920Tube, Rocker Arm Oil1Service part / kit Amazon eBay
120-1063Washer, Flat1Service part / kit Amazon eBay
123-1533Indicator, Oil Level1Service part / kit Amazon eBay
123-1534Head Flange (M8 x 19MM) Tube, Oil Level1Service part / kit Amazon eBay
123-1535Screw, Self-Locking - Hex (#8-18 x 1/2')1Service part / kit Amazon eBay
130-0810Guard, Fan - Right Side1Service part / kit Amazon eBay
130-0811Gual'd, Fan - Left Side1Service part / kit Amazon eBay
130-1805Guard, '8elt Screw, Locking - Hex Washer Head (!5/16-18 x 1/2')1Service part / kit Amazon eBay
130-2493Guard, 8elt (Right Side)1Service part / kit Amazon eBay
130-3024Brace, Radiator1Service part / kit Amazon eBay
130-3870Guard, Scroy, Capt+ex Head (Mtox1Service part / kit Amazon eBay
130A80Screw, Hex Cap ( I /,$-20 x I “ )IService part / kit Amazon eBay
140-0722Band, Mount ing2Service part / kit Amazon eBay
140-1260Fitting, Safety Filter2Service part / kit Amazon eBay $116.27 NAPA $10.13
140-1559Hood1Service part / kit Amazon eBay
146-0736Body, Throttle1Service part / kit Amazon eBay
146-0773Insulator, Carburetor *Carburetor1Service part / kit Amazon eBay
146-0774Insulator, Carburetor *Carburetor1Service part / kit Amazon eBay
146-0782Body Assy, Throttle (See Separate Page for Components)1Service part / kit Amazon eBay
147-0673Clamps Six Lines ConnectorService part / kit Amazon eBay
147-0855Rail Assy, Fuel (Includes Parts Marked *)1Service part / kit Amazon eBay
147-0866Clamp, Fuel Rail1Service part / kit Amazon eBay
147-0867Regulator, Fuel Pressure1Service part / kit Amazon eBay
147-0868Ring, Pressure Regulator Snap1Service part / kit Amazon eBay
149-1908-04Plug. Pipe - Square Socket Drive Filter/Separator - Fuel (Pressure Type) (See1Service part / kit Amazon eBay
149-1908-06Filter/Separator - Fuel (Pressure Type) (Includes Electric Fuel Heater and Bowl Heater) (See Separate Page for Components)1Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Standby25%3.61.7
Standby50%4.62.3
Standby75%6.93.1
Standby100%8.03.9

Available documents

Spec sheet (Kohler)Spec sheet — 20-kW-Kohler-Generator-RCAL-Spec-Sheet (Kohler)Spec sheet — 6495737 (Kohler)Spec sheet — Kohler 20RCA g4272 (Kohler)Spec sheet — g4272 (Kohler)Operator's manual (Kohler)Operator's manual — 14 20 RCA Operators (Kohler)Operator's manual — Kohler 20 RCA user manual (Kohler)Reference (Kohler)Reference — 21-03R Air-Cooled Residential Product Updates - 2021 (Kohler)Reference — ReferralRebateForm Editable1 (Kohler)Reference — Rotor Stator Reading Form (Kohler)Reference — g6130 (Kohler)Reference — pb167 Ch1000 Rear Main (Kohler)Owner's manual — TP-7092 (Kohler)Owner's manual — TP-7093 (Kohler)Owner's manual — tp7093 (Kohler)Parts manual (Kohler)Parts manual — 14RCAL-Generator-Parts-Catalog (Kohler)Parts manual — Kohler 2019 RES Consumer Referral Rebate (Kohler)Parts manual — pb165 Updated Stator (Kohler)Parts manual — tp7091 (Kohler)Service manual (Kohler)Service manual — 02a9ba2b-6e2d-4c5a-98a2-5b321441a097 (Kohler)Service manual — 14-20-26-rca-rcal-service-manual (Kohler)Service manual — 2a9cc7 (Kohler)Service manual — 2df41c7a-2033-4b77-b26f-ce20ecb67e5e (Kohler)Service manual — 62673233 (Kohler)Service manual — Controllers tt1589 (Kohler)Service manual — PDF-RCA How Do I Change Oil and Filter (Kohler)Service manual — PDF-tp7092 (Kohler)Service manual — TP-7091 (Kohler)Service manual — TT-1482 (Kohler)Service manual — TT-1773 (Kohler)Service manual — kohler-power-systems-26rca-qs200-installation-sheet (Kohler)Service manual — tt1569 (Kohler)Service manual — tt1619 (Kohler)Service manual — tt1709 (Kohler)

This page was generated from the 38 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Real-unit nameplate
Kohler 20RCA generator nameplate / data tag

Nameplate from a real Kohler 20RCA — from a surplusrecord.com listing, 2026. How to read one →

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