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Evolution Controller

The Evolution is a generator-set controller. It is used on generator sets from Generac and Honeywell, including the 7.5 kW PowerPact, 7029, 7031 and 7035.

201
Generator sets
2
Brands
7–150 kW
Power range
4
Fuel types

Generator sets using this controller

201

Used across brands: Generac, Honeywell

Generac 7.5 kW PowerPactGenerac 7029Generac 7031Generac 7035Generac 7038Generac 7042Generac 7171Generac 7209Generac 7223Generac 7226Generac EcoGen 15 kWGenerac EcoGen 6103Generac G007029-1Generac G007030-1Generac G007031-1Generac G007032-1Generac G007033-1Generac G007038Generac G007039Generac G007040-0Generac G007041-0Generac G007042Generac G0070420Generac G007043Generac G007077-0Generac G007077-1Generac G007144-0Generac G007145-0Generac G007146-0Generac G007163-0Generac G007171-0Generac G007172-0Generac G007173-0Generac G007174-0Generac G007175-0Generac G007176-0Generac G007177-0Generac G007178-0Generac G007189-0Generac G007209-0Generac G007209-10Generac G007210-1Generac G007210-10Generac G007219-0Generac G007223-0Generac G007224-0Generac G007225-0Generac G007226-0Generac G007228-0Generac G007290-0Generac G007291-0Generac GUARDIAN 11Generac GUARDIAN 16Generac GUARDIAN 20Generac GUARDIAN 22Generac GUARDIAN 8Generac Guardian 10Generac Guardian 13Generac Guardian 20 kWGenerac Guardian 22 kWGenerac Guardian 24 kWGenerac Guardian 8kWGenerac Guardian Series 7077Generac QT 130Generac QT070Generac QT080Generac QT100Generac QT150Generac RD015Generac RD020Generac RD030Generac RD048Generac RD050Generac RG022Generac RG02224ANAXGenerac RG02224MNAXGenerac RG02224RNAXGenerac RG025Generac RG02515ANAXGenerac RG027Generac RG02724ANAXGenerac RG02724MNAXGenerac RG02724RNAXGenerac RG030Generac RG03015ANAXGenerac RG03224ANAXGenerac RG036Generac RG03624ANAXGenerac RG03824ANAXGenerac RG045Generac RG04524ANACGenerac RG04524ANAXGenerac RG048Generac RG04845Generac RG060Generac RG06024ANAXGenerac RG06024AVAXGenerac RG06045Generac RG080Generac RG08045Generac RG10090Generac RXGW20SHA3

Also fitted to: Generac 006055-0, Generac 006098-0, Generac 10 KVA, Generac 10 KW, Generac 11 kW, Generac 13 kVA, Generac 13 kW, Generac 13/14/15/16/17 kW, Generac 14 kW, Generac 15 kW, Generac 16 kW, Generac 17 kW, Generac 18 kW, Generac 20 kW, Generac 20/22 kW, Generac 22 kW, Generac 8 kVA, Generac 8 kW, Generac 9 kW, Generac G007038-1, G007039-1, Generac G007038-3, G007039-3, Generac G007042-10, G007043-10, Generac G007042-11, G007043-11, Generac G007209-10, G007210-10, Generac Not explicitly stated, Honeywell IQ3500.

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
0Utility failureCrank and start engine, transfer load to Generator if Utility returns above 75% nominal for 15 seconds
1Engine won’t crank.
10Defective Low Coolant Level Switch
1001Controller — Internal Harness Loop Broken—Internal harness connecting external display board to main board has become disconnected. Triggered when main board does not see communication from display board.
1001Internal Harness Loop Broken—Internal harness connecting external display board to main board has become disconnected. Triggered when main board does not see communication from display board.
11Defective AUTO/OFF/MANUAL switch
1100Overcrank — Condition - Engine Cranks but will not StartUnit turns over but will not start. Controller is receiving signal on Wire 18.Problem 17
1100Overcrank — Condition - Engine Cranks but will not Start (5 crank attempts). Unit turns over but will not start. Controller is receiving signal on Wire 18.Problem 17
1100Overcrank — Default—Engine/Starter Problem. The default for overcrank alarm, because of the nature of cranking there is almost no insight into the cause of an overcrank alarm with the current sensors.Problem 18
1101Overcrank — Engine/Starter ProblemLimiting number of cranking cycles to protect the starter motor. If the engine has tried to crank for 10 times unsuccessfully, this will trigger.
1101Overcrank — Engine/Starter Problem. Limiting number of cranking cycles to protect the starter motor.If the engine has tried to crank for 10 times unsuccessfully, this will trigger.
1101Overcrank — No Fuel Pressure. Low to no fuel pressure while cranking. To set, fuel pressure has to be measured as low for at least 1200 ms before the overcrank alarm is set.Test 58
12Open/disconnected wire #15A between AUTO/OFF/MANUAL switch and Control Module circuit board.
1200Overspeed — ALARMProlonged (60 Hz on a 50 Hz unit, 72Hz on 60Hz unit) over specified Hz for 3 seconds. Possible cause: Stepper motor/mixer body assembly issueTest 12
1200Overspeed — ProlongedOver 72 Hz for 3 seconds. Possible cause: Stepper motor/mixer body assembly issue.Test 12
1200Overspeed — Prolonged (60 Hz on a 50 Hz unit, 72Hz on 60Hz unit) Over specified Hz for 3 seconds.Stepper motor/mixer body assembly issueTest 12
1200Overspeed — Prolonged. Over 72 Hz for three seconds.Test 68
1201Overspeed — Prolonged—Throttle stuck open. Over 72 Hz for three seconds with the throttle stuck open.Stuck throttleTest 68
1204Overspeed — External Ignition Overspeed. CAN alarm from external ignition, threshold is >30% over nominal.Test 68
1205Overspeed — ALARMInstantaneous (62 Hz on a 50 Hz unit, 75Hz on 60Hz unit) over specified Hz for 0.1 second (100 milliseconds). Possible cause: Stepper motor/mixer body assembly issueTest 12
1205Overspeed — InstantaneousOver 75 Hz for .1 second (100 milliseconds). Possible cause: Stepper motor/mixer body assembly issue.Test 12
1205Overspeed — Instantaneous (62 Hz on a 50 Hz unit, 75Hz on 60Hz unit) Over specified Hz for 0.1 second (100 milliseconds).Stepper motor/mixer body assembly issueTest 12
1205Overspeed — Instantaneous. Over 75 Hz for one second.Test 68
1206Overspeed — Instantaneous—Throttle stuck open. Over 75 Hz for one second with the throttle stuck open, total loss of control.Stuck throttleTest 68
1207Overspeed — ALARMMonitors zero cross timing of the AVR to determine the alternator frequency which is a speed indicator. Set for 150 milliseconds of 4500 rpm or higher. Used if the normal ignition pulse sequence(s) are not being seen by the controllerTest 64 and Test 60
1207Overspeed — Monitors zero cross timing of the AVR to determine the alternator frequency which is a speed indicator. Set for 150 milliseconds of 4500 rpm or higher. Used if the normal ignition pulse sequence(s) are not being seen by the controller.Test 64 and Test 60
13Engine starts then shuts down.
1300Low Oil Pressure — ALARMOccurred while running. The default Extended alarm for low oil pressureCheck oil level and pressure
1300Low Oil Pressure — Occurred while runningThe default Extended alarm for low oil pressure.Check oil level and pressure. Test 61
1300Low Oil Pressure — Occurred while running. The default Extended alarm for low oil pressure.Check oil level and pressure. Test 61
1300Low Oil Pressure — Occurred while running—Default. The default extended alarm for low oil pressure.Check the oil level; Problem 28
1400High Temperature — ALARMCondition - Air Flow Impeded / Flow IssueCheck the inlet/outlet for debris; check temperature sensor and wiring
1400High Temperature — Air Flow Impeded / Flow Issue. Check the inlet/outlet for debris. Coolant temp greater than 246 ºF (119 ºC) for 1 second. Check coolant sensor circuit for proper operation.Problem 27; Test 114
1400High Temperature — Condition - Air Flow Impeded / Flow IssueCheck the inlet/outlet for debris. Check temperature sensor and wiring. Test 62
1401High Temperature — Fuel Pressure Low—Running Lean. Very low fuel pressure while running will cause an increase in engine temperature. Fuel pressure must be measured as low for 1200 ms preceding high temperature alarm to set this E-Code.Problem 34
1500Rpm Sensor — Missing Mag Pickup Pulses.Problem 31
1501RPM Sensor — ALARMTwin Cylinder+Running. Twin Cylinder Running faults to RPM Sensor Loss. Possible Causes: air pocket in fuel line, dirty fuel, missing ignition pulse (loss of one of the primary coils)Test 50 and Test 64
1501RPM Sensor — Twin Cylinder+RunningTwin Cylinder Running faults to RPM sensor loss. Possible Causes: air pocket in fuel line, dirty fuel, missing ignition pulse (loss of one of the primary coils).Test 50 and Test 64
1501RPM Sensor — Twin Cylinder+Running. Twin Cylinder Running faults to RPM Sensor Loss.Air pocket in fuel line; dirty fuel; missing ignition pulse (loss of one of the primary coils)Test 50 and Test 64
1505RPM Sensor — ALARMTwin Cylinder+Cranking. Twin Cylinder Cranking faults to RPM sensor loss. Possible Cause: starter motor issue, missing ignition pulse (loss of one of the primary coils)If engine cranks, Test 64; if engine does not crank, Problem 15
1505RPM Sensor — Twin Cylinder+CrankingTwin Cylinder Cranking faults to RPM sensor loss Possible Cause: starter motor issue, missing ignition pulse (loss of one of the primary coils).If engine cranks, Test 64. If engine does not crank, Problem 15.
1505RPM Sensor — Twin Cylinder+Cranking. Twin Cylinder Cranking faults to RPM sensor loss.Starter motor issue; missing ignition pulse (loss of one of the primary coils)If engine cranks, Test 64. If engine does not crank, Problem 15.
1511RPM Sensor — ALARMSingle Cylinder+Running. Single Cylinder Running RPM sensor loss. Possible Causes: air pocket in fuel line, dirty fuel. Loss of ignition pulseTest 50 and Test 64
1511RPM Sensor — Single Cylinder+RunningSingle Cylinder Running with Low Fuel Pressure faults to RPM sensor loss Possible Causes: air pocket in fuel line, dirty fuel.Test 50 and Test 64
1511RPM Sensor — Single Cylinder+Running. Single Cylinder Running RPM sensor loss.Air pocket in fuel line; dirty fuel; loss of ignition pulseTest 50 and Test 64
1515RPM Sensor — ALARMSingle Cylinder+Cranking. Single Cylinder Cranking faults to RPM sensor loss. Possible Cause: starter motor and/or engine issue. Loss of ignition pulseIf engine cranks, Test 64; if engine does not crank, Problem 15
1515RPM Sensor — Single Cylinder+CrankingSingle Cylinder Cranking faults to RPM sensor loss Possible Cause: starter motor issue.If engine cranks, Test 64. If engine does not crank, Problem 15.
1515RPM Sensor — Single Cylinder+Cranking. Single Cylinder Cranking faults to RPM sensor loss.Starter motor and/or engine issue; loss of ignition pulseIf engine cranks, Test 64. If engine does not crank, Problem 15.
1516Rpm Sensor — Cranking + Low Fuel. Cranking with Low Fuel Pressure faults to rpm sensor loss.Low fuel pressure for at least 1200 ms; ignition fault; air pocket in fuel line; dirty fuelProblem 34
1517Rpm Sensor — Running + Low Fuel. Running with low fuel pressure faults to rpm sensor loss.Low fuel pressure for 1200 ms; ignition fault; air pocket in fuel line; dirty fuelProblem 34
1518Rpm Sensor — No Pulse during Cranking. Rpm sensor loss, no tooth pulses sensed for 75 consecutive milliseconds while starter active.Starter circuit issue; rpm sensorProblem 31
1519Rpm Sensor — No Pulse during Running. Cranking faults to rpm sensor loss.Starter circuit issue; rpm sensorProblem 31
1520Rpm Sensor — Missing Pulses during Cranking. Cranking faults to rpm sensor loss. Starter engaged, no tooth pulses for 75 ms.Starter circuit issue; rpm sensor alignment; low batteryProblem 31
1521Rpm Sensor — Missing Pulses during Running. While running, no tooth pulses for 75 consecutive milliseconds.Rpm sensor alignment; low batteryProblem 31
1600Underspeed — ALARMCondition - Unit is Overloaded (55 Hz for 60 Hz for 30 sec, 40 Hz for 50 Hz unit). Unit is Overloaded slowing engine speed, fuel supply low or throttle control problemProblem 3, or Test 50, or Test 12
1600Underspeed — Condition - Unit is OverloadedUnit is Overloaded slowing engine speed, fuel supply low or throttle control problem.Problem 1, Test 50 or Test 12
1600Underspeed — Condition - Unit is Overloaded (55 Hz for 60 Hz for 30 sec, 40 Hz for 50 Hz unit). Unit is Overloaded slowing engine speed.Fuel supply low; throttle control problemProblem 3, or Test 50, or Test 12
1600Underspeed — Unit Overloaded or Fuel System issue. <83.3% speed (60 Hz) or <66.6% speed (50 Hz) for 30 seconds. Unit is overloaded slowing engine speed.Highly inductive loads
1601Underspeed — Low Fuel Pressure. Low fuel pressure starves the engine, slowing it. Low fuel pressure detected for 1200 ms before underspeed condition detected.Check fuel supply and settings; Problem 34

Symptoms & remedies

SymptomCauseRemedy
Control panel indicates maintenance due.Check for additional information.Perform scheduled maintenance. Clear maintenance due light.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.