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Evolution Controller

The Evolution is a generator-set controller. It is used on generator sets from Generac and Honeywell, including the 7.5 kW PowerPact, 7029, 7031 and 7035.

195
Generator sets
2
Brands
7–150 kW
Power range
4
Fuel types

Generator sets using this controller

195

Used across brands: Generac, Honeywell

Generac 7.5 kW PowerPactGenerac 7029Generac 7031Generac 7035Generac 7038Generac 7042Generac 7171Generac 7209Generac 7223Generac 7226Generac EcoGen 15 kWGenerac EcoGen 6103Generac G007029-1Generac G007030-1Generac G007031-1Generac G007032-1Generac G007033-1Generac G007038Generac G007039Generac G007040-0Generac G007041-0Generac G007042Generac G0070420Generac G007043Generac G007077-0Generac G007077-1Generac G007144-0Generac G007145-0Generac G007146-0Generac G007163-0Generac G007171-0Generac G007172-0Generac G007173-0Generac G007174-0Generac G007175-0Generac G007176-0Generac G007177-0Generac G007178-0Generac G007189-0Generac G007209-0Generac G007209-10Generac G007210-1Generac G007210-10Generac G007219-0Generac G007223-0Generac G007224-0Generac G007225-0Generac G007226-0Generac G007228-0Generac G007290-0Generac G007291-0Generac GUARDIAN 11Generac GUARDIAN 20Generac GUARDIAN 22Generac GUARDIAN 8Generac Guardian 10Generac Guardian 13Generac Guardian 16Generac Guardian 20 kWGenerac Guardian 22 kWGenerac Guardian 24 kWGenerac Guardian 8kWGenerac Guardian Series 7077Generac Not explicitly statedGenerac QT 130Generac QT070Generac QT080Generac QT100Generac QT150Generac RD015Generac RD020Generac RD030Generac RD048Generac RD050Generac RG022Generac RG02224ANAXGenerac RG02224MNAXGenerac RG02224RNAXGenerac RG025Generac RG02515ANAXGenerac RG027Generac RG02724ANAXGenerac RG02724MNAXGenerac RG02724RNAXGenerac RG030Generac RG03015ANAXGenerac RG03224ANAXGenerac RG036Generac RG03624ANAXGenerac RG03824ANAXGenerac RG045Generac RG04524ANACGenerac RG04524ANAXGenerac RG048Generac RG04845Generac RG060Generac RG06024ANAXGenerac RG06024AVAXGenerac RG06045Generac RG080Generac RG08045Generac RG10090Generac RXGW20SHA3

Also fitted to: Generac 006055-0, Generac 006098-0, Generac 10 KVA, Generac 10 kW, Generac 11 kW, Generac 13 kVA, Generac 13 kW, Generac 13/14/15/16/17 kW, Generac 14 kW, Generac 15 kW, Generac 16 kW, Generac 17 kW, Generac 18 kW, Generac 20 kW, Generac 20/22 kW, Generac 22 kW, Generac 8 kVA, Generac 8 kW, Generac 9 kW, Generac G007038-1, G007039-1, Generac G007038-3, G007039-3, Generac G007042-10, G007043-10, Generac G007042-11, G007043-11, Generac G007209-10, G007210-10, Honeywell IQ3500.

Troubleshooting

60

Fault codes

CodeMeaningRemedy
0Utility failureCrank and start engine, transfer load to Generator if Utility returns above 75% nominal for 15 seconds
000001DANGER
000002AVERTISSEMENT
000003MISE EN GARDE
000100aConsultez le manuel.
000103Asphyxie.
000108Surfaces chaudes.
000111Pièces mobiles.
000115Pièces mobiles.
000130Démarrage accidentel.
000146Dommages à l’équipement et aux biens.
000151La branchement à une source de carburant doit être effectué par un technicien ou un entrepreneur professionnel qualifié.
000155Seul un électricien formé et agréé devrait s’occuper du câblage et des connexions à l’appareil.
000178aAsphyxie.
000182Seul un technicien qualifié peut installer, utiliser et entretenir cet équipement.
000187Electrocución.
000190DANGER
000191Démarrage automatique.
000192Explosion et incendie.
000209aCe produit n’est pas conçu pour être utilisé dans un système de maintien de la vie.
000216Blessures et dommages à l’équipement.
000218Explosion et incendie
000228Risque environnemental.
000237Retour d’énergie électrique.
000247Cet appareil n’est pas conçu pour être utilisé comme source d’alimentation principale.
1Engine won’t crank.
10Defective Low Coolant Level Switch
11Defective AUTO/OFF/MANUAL switch
12Open/disconnected wire #15A between AUTO/OFF/MANUAL switch and Control Module circuit board.
13Engine starts then shuts down.
1501RPM Sensor ALARM
1900Prolonged Over-Voltage Undervoltage
1901Instantaneous Undervoltage
1902Undervoltage
2Engine cranks but won't start
2099Wiring Error ALARM
2100Stepper Overcurrent ALARM
2102Overloaded ALARM
2399Overload Remove Load ALARM
3Engine starts hard, runs rough.
4Engine oil level is low.
5Engine is overheated.
6Defective Low Oil Pressure Switch
7Defective Coolant Temperature Switch
8Defective Control Module circuit board
801Engine will not crankCorrect short circuit condition, replace 7.5A fuse in generator control panel. Tighten, clean or replace battery cables as necessary. Replace defective starter contactor or motor.
802Engine cranks but will not startReplenish fuel/Turn on fuel valve. Replace defective fuel solenoid or open #14 wire from engine control board. Clean, re-gap or replace spark plugs as necessary. Reset valve lash. Verify choke plate moves freely.
803Engine starts hard and runs roughCheck, replace air cleaner as necessary. Clean, re-gap or replace spark plugs as necessary. Confirm fuel pressure to regulator is 10-12” water column (0.36-0.43 psi) for LP, and 5-7” water column (0.18-0.25 psi) for natural gas. Move selector to correct position. Verify choke plate moves freely.
804AUTO/OFF/MANUAL switch is set to OFF, but the engine continues to run
805There is no AC output from the generatorReset circuit breaker to ON (or CLOSED). Contact nearest Dealer for assistance.
806There is no transfer to standby after utility source failure
807Unit consumes large amounts of oilAdjust oil to proper level. See 'Engine Oil Recommendations'. Check for oil leaks.
9Coolant Level is Low.
Battery is DeadProblem 22 – Battery is DeadTest 45 – Check Battery and Cables
Evolution E-Code 2400Engine Will Not Crank When Utility Power Source FailsTest 44 – Check 7.5 Amp Fuse Evolution Alarm Code 2400
Evolution Fault codes 1900 - 1906Generator Shuts Down for Under Voltage
Generator Will Not ExerciseProblem 20 – Generator Will Not ExerciseTest 45 – Check Battery and Cables
No Low Speed ExerciseProblem 21 – No Low Speed Exercise

Symptoms & remedies

Symptom
Generator Shuts Down for Over Voltage
Generator Shuts Down for Overload / Over Voltage

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.