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Generac G-Force 800 Series Engine

The Generac G-Force 800 Series is a 0.82 L 2-cylinder air-cooled engine rated at 3600 rpm. It powers generator sets from Generac, including the G007173-0, G007174-0, G007175-0 and G007176-0. It holds 2.1 L (0.6 gal) of oil.

Also known as: Generac G-Force 800 Series

Part of the Generac G-Force 800 engine family — 3 variants share parts & fitment.

0.816 L
Displacement
2
Cylinders
3600 rpm
Rated speed
2.1 L
Oil capacity

Engine specifications

Oil capacity2.1 L
Displacement0.816 L
Cylinders2
AspirationAir-cooled
Rated speed3600 rpm

Common problems

15
  • Unit will not start in AUTO with utility loss — LED RED LOW OIL PRESSURE
    Cause: Check LEDs / screen for alarms.
    Fix: Check oil level and add oil as needed. If oil level is correct, contact an IASD.
  • Unit will not start in AUTO with utility loss — LED: RED LOW OIL PRESSURE
    Fix: Check oil level and add oil as needed. If oil level is correct, contact an IASD
  • Engine cranks but will not start
    Cause: No fuel
    Fix: Replenish fuel / turn on fuel valve.
  • Engine starts hard and runs rough
    Cause: Plugged or damaged air cleaner
    Fix: Inspect and clean air cleaner.
  • No transfer to standby after utility source failure
    Cause: Generator MLCB (generator disconnect) is OFF (OPEN)
    Fix: Set generator MLCB (generator disconnect) to ON (CLOSED).
  • Unit consumes large amounts of oil
    Cause: Excessive engine oil
    Fix: Adjust oil to correct level. See Checking Engine Oil Level.
  • Engine will not crank
    Cause: Blown fuse
    Fix: Correct short circuit condition by replacing 7.5 A fuse in generator control panel. Contact an IASD if fuse continues to blow.
  • Yellow LED illuminated in any state — LED: YELLOW LOW BATTERY
    Fix: Clear alarm. Using control panel, check battery by navigating to BATTERY MENU option from MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery
  • Yellow LED illuminated in any state LOW BATTERY
    Fix: Clear alarm. Using control panel, check battery by navigating to BATTERY MENU option from MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery
  • No AC output from generator
    Cause: Generator MLCB (generator disconnect) is OFF (OPEN)
    Fix: Set generator MLCB (generator disconnect) to ON (CLOSED).
  • Yellow LED illuminated in any state — LED YELLOW LOW BATTERY
    Cause: Check screen for additional information.
    Fix: Clear alarm. Using control panel, check battery by navigating to BATTERY MENU option from MAIN MENU. If battery condition displays GOOD, contact an IASD. If control panel displays CHECK BATTERY, replace battery.
  • Generator produces zero voltage or residual voltage (12-20 kW)
    Cause: Main circuit breaker open or failed
    Fix: Reset to "ON" or replace if bad
  • Unit will not start in AUTO with utility loss
    Cause: Start delay countdown
    Fix: If the start up delay is greater than expected, contact servicing dealer to adjust from 2 to 1500 seconds.
  • Unit shuts down during operation — LED RED HIGH TEMPERATURE
    Cause: Check LEDs / screen for alarms.
    Fix: Inspect ventilation around generator, intake, exhaust, and rear of generator. If no obstructions are present, contact an IASD.
  • Engine starts hard and runs rough / lacks power / backfires
    Cause: Fuel supply and pressure faulty
    Fix: Test 66 - Check fuel supply and pressure; find and correct cause of no fuel or low pressure

Compiled from service & troubleshooting documentation across every generator set that uses the Generac G-Force 800 Series.

Maintenance schedule

ItemSpecCapacityPart #Interval
Oil2.4 L—200 hr

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

40
ItemActionHoursMonthsNotes
Oil levelCheck24 hr1 moMonthly or 24 hours of continuous operation
Aceite del motorChange25 hrFirst service — Después del período de asentamiento de 25 horas, se recomienda utilizar el aceite 5W-20 propiedad de Generac para uso continuo.
Huile moteur et filtre à huileChange25 hrFirst service — Après les premières 25 heures de marche
Jeu des soupapesAdjust25 hrFirst service — Après les premières 25 heures de marche; puis toutes les 400 heures
Engine oil and filterReplace100 hr12 moFirst service — After first 25 hours; then every 100 hours or 1 year. Cold weather (<4.4°C) or continuous hot (>29.4°C): every 100 hours or 1 year
Air cleanerInspect200 hr2 years or 200 hours; replace as necessary
Battery conditionCheck200 hr24 moSchedule A.
Battery condition and chargeCheck200 hr24 moSchedule A maintenance
Change Air FilterChange200 hr200 hours or 2 years
Change Oil & FilterChange200 hr200 hours or 2 years; 20kW: 100 hours or 2 years
Complete tune-upOther200 hr2 years or 200 hours; to be completed by a dealer
Engine oilChange200 hr24 moFirst service — Up to 2 year/200 hour oil change interval
Inspect Air FilterInspect200 hr200 hours or 2 years
Inspect Spark PlugsInspect200 hr200 hours or 2 years
OilChange200 hr2 years or 200 hours; first change after first 8 hours; 20kW: 100 hours or 2 years
Oil filterChange200 hr2 years or 200 hours; first change after first 8 hours; 20kW: 100 hours or 2 years
Óleo lubrificante e filtro de óleoChange200 hr24 moFirst service — Trocar após as primeiras 25 horas; Programação A (2 anos ou 200 h); em clima frio (<4,4 °C) ou quente contínuo (>29,4 °C) anualmente ou 100 h
Aceite del motor y filtro de aceiteReplace400 hr48 moFirst service — Programa B: cada cuatro años o 400 horas.
Air filterReplace400 hr48 moSchedule B maintenance
Battery condition, electrolyte level, and state of chargeInspect400 hr48 moSchedule B
Bujía(s)Replace400 hr48 moPrograma B: cada cuatro años o 400 horas.
Change spark PlugsChange400 hr400 hours or 10 years
Engine air filterReplace400 hr48 moSchedule B; emissions-critical maintenance
Engine oil and oil filterChange400 hr48 moFirst service — Schedule B.
Engine oil and oil filterReplace400 hr48 moSchedule B
Filtro de aire del motorReplace400 hr48 moPrograma B: cada cuatro años o 400 horas.
Filtro de ar do motorReplace400 hr48 moProgramação B (4 anos ou 400 h)
Folga da válvulaAdjust400 hr48 moFirst service — Inspecionar/ajustar após as primeiras 25 h e depois a cada 400 h; Programação B; exclui 14/18 kW com motor 816 cc
Sediment trapClean400 hr48 moSchedule B maintenance
Separación de la válvulaAdjust400 hr48 moFirst service — Programa B. Inspeccione y ajuste después de las primeras 25 horas y luego cada 400 horas. No necesario en unidades 14/18 kW con motor 816 cc.
Spark plug gap / spark plugClean400 hr48 moSchedule B; inspect gap and replace if necessary; emissions-critical maintenance
Spark plug(s)Clean400 hr48 moSchedule B; inspect gap and replace if necessary
Spark plug(s)Inspect400 hr48 moSchedule B maintenance; clean, inspect gap, replace if necessary
Spark plug(s)Replace400 hr48 moSchedule B. Emissions-critical.
Valve clearanceAdjust400 hr48 moFirst service — Schedule B; inspect/adjust valve clearance after first 25 hours of operation, then at 400 hour intervals. Where applicable; excludes units with hydraulic lifters (14 or 18 kW with 816cc engine).
Valve clearanceInspect400 hr48 moFirst service — Where applicable; excludes units with hydraulic lifters (14 kW and 18 kW with 816cc engine).
Vela(s) de igniçãoReplace400 hr48 moProgramação B (4 anos ou 400 h)
BateriaCheck12 moEstado da bateria; todos os anos
BatteryInspect1 moMonthly; remove corrosion, ensure dryness
Battery charge stateCheck6 moEvery 6 months

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
GapFolga da vela de ignição0,020pol
GapFolga da vela de ignição0,040pol
GapFolga da vela de ignição0,508mm
GapFolga da vela de ignição1,02mm
GapIgnition magneto air gap0.008-0.012inch
GapIgnition magneto air gap0.008-0.012 inch (0.20-0.30 mm)gapV-twin engines; fixed non-adjustable on single cylinder
GapIgnition magneto air gap (V-twin)0.008-0.012 (0.20-0.30mm)inch
GapIgnition magneto air gap (V-twin)0.008-0.012 inch (0.20-0.30 mm)inch / mm
GapIgnition magneto gap to flywheel (replacement)0.010 inchinch
GapMagneto gap between flywheel (during replacement)0.010inch
GapSeparación de las bujías0.508mm (0.020 pulg.)
GapSeparación de las bujías1.02mm (0.040 pulg.)
GapSpark plug gap0.020in (0.508 mm)
GapSpark plug gap0.020 in (0.508 mm)in (mm)
GapSpark plug gap0.040in (1.02 mm)
GapSpark plug gap0.040 in (1.02 mm)in (mm)
GapSpark plug gap0.508mm
GapSpark plug gap0.76 mm (0.030 inch)gap410 cc and 530 cc engines
GapSpark plug gap1.02mm
GapSpark plug gap1.02 mm (0.040 inch)gap990 cc and 999 cc engines
GapSpark plug gap (10 kW)0.020in (0.508 mm)
GapSpark plug gap (12/14/16/17/20 kW)1.02mm
GapSpark plug gap (14-24 kW)0.040in (1.02 mm)
GapSpark plug gap (14–24 kW)0.040in (1.02 mm)cold
GapSpark plug gap (410cc 6/7 kW)0.030inch
GapSpark plug gap (530cc 9/10 kW)0.030inch
GapSpark plug gap (8/10 kW)0.76mm
GapSpark plug gap (990cc 13/16/18 kW)0.040inch
GapSpark plug gap 10kW0.030 inchinch
GapSpark plug gap 13/14/15/16/17kW0.040 inchinch
GapSpark plug gap 20kW0.030 inchinch
GapSpark plug gap 8kW0.030 inchinch
GapÉcartement de bougie0,508mm (0,020 po)
GapÉcartement de bougie1,02mm (0,040 po)
OtherBattery charge output0.050 to 2.5amps
OtherCold Smart Start fixed temperature20 F (-7 C)F (C)22-26 kW
OtherCold Smart Start fixed temperature50 F (10 C)F (C)10-20 kW
OtherCompression difference maximum between cylinders25 percentpercent
OtherCompression ratio9.5:1
OtherFusível do painel de controle7,5A
OtherOrdem de partida (10 kW)15 s de arranque, 7 s de repouso, seguidos por quatro ciclos adicionais de 7 s de arranque e 7 s de repousocinco ciclos de manivela
OtherOrdem de partida (14 a 24 kW)16 s de arranque, 7 s de repouso, 16 s de arranque, 7 s de repouso, seguidos por três ciclos adicionais de 7 s de arranque e 7 s de repousocinco ciclos de manivela
OtherPerda de potência do motor por altitude3,5% a cada 304,8 m (1.000 pés) acima do nível do mar
OtherPerda de potência do motor por temperatura1% a cada 6 °C (10 °F) acima de 15 °C (60 °F)
OtherRedução de classificação GN vs PL10 a 20%
OtherStarter motor maximum amps V-twin62amps
OtherStarter motor maximum amps single cylinder9amps
OtherStarter motor performance, V-twinMinimum rpm 3250; Maximum Amps 62
OtherStarter motor performance, single cylinderMinimum rpm 4500; Maximum Amps 9
OtherTamanho mínimo de tanque de PL ao converter de GN946L (250 gal)
OtherUnder-frequency shutdown 60 Hz with 0H6680A Controller50 HzHz
OtherUnder-frequency shutdown 60 Hz with 0H6680B Controller55 HzHz
PressureCompression difference between cylinders maximum25percent
PressureCompression minimum (single cylinder)60psicold
PressureCompression minimum single cylinder cold60 PSIPSIcold
PressureCylinder leak down acceptable leakage20percent
PressureCylinder leak down regulated pressure80psi
PressureCylinder leak down tester regulated pressure80psiair source at least 90 psi
PressureFuel pressure (Liquid Propane)10-12in water column (2.49-2.99 kPa)at generator fuel inlet
PressureFuel pressure (Natural Gas)3.5-7.0in water column (0.87-1.74 kPa)at generator fuel inlet

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Engine oilAPI SJ, SL ou mieuxChanger l'huile chaque année ou toutes les 100 heures par temps froid (< 4,4 °C) ou exploitation continue par temps chaud (> 29,4 °C)
Engine oil10W-30API Service Class SJ, SL or betterBetween 40ºF and -10ºF
Engine oil5W-20Aceite 5W-20 propiedad de Generac para uso continuo, después del período de asentamiento de 25 horas.
Engine oil5W-20 (Generac proprietary)API Service Class SJ, SL, or better1.03 LOil capacity including filter. Use for continuous use after the 25 hour break-in period; specifically formulated for gaseous powered Generac generators. Do not use special additives. Change every year or 100 hours in cold weather (below 40 F) or continuous hot weather (above 85 F).
Engine oil5W-30Aceite orgánico 5W-30 prellenado de fábrica.
Engine oil5W-30 (factory fill) / 5W-20 GEO (continuous)Generac proprietary gaseous engine oil (GEO)Unit comes filled with 5W-30 organic oil; after 25 hour break-in use 5W-20 GEO
Engine oilGenerac 5W-20 exclusiveAPI SJ, SL ou mieuxAprès la période de rodage de 25 heures et à chaque intervalle; spécialement formulée pour les génératrices Generac alimentées au gaz
Engine oilSAE 30 above 32°F; 10W-30 between 40°F and -10°F; Synthetic 5W-30 10°F and belowAPI Service Class SJ, SL or better; use no special additives1.5 QtsOil capacity including filter
Engine oilSAE 5W-20/5W-30API Service class SG, SH, or SJbelow -7°CBelow 20° F (-7° C)
Engine oilSAE 5W-30 SyntheticAPI Service class SG, SH, or SJFor all seasons
Engine oilSynthetic 5W-30API Service Class SJ, SL or better10ºF and below
Engine oilSynthetic SAE 5W-30API Service Class SJ, SL, or betterFor all temperature ranges; do not use special additives. Oil capacity including filter: approx. 1.1 qt (1.03 L) 10 kW; approx. 2.2 qt (2.1 L) 13/16 kW; approx. 1.9 qt (1.8 L) 20/22 kW
Engine oilSAE 10W-30API Service class SG, SH, or SJ-7°C to 15°C20° to 59° F (-7° to 15° C)
Engine oilSAE 30API Service class SG, SH, or SJabove 16°CAbove 60° F (16° C)
FuelGás natural: mínimo 37,26 MJ/m³ (1.000 BTU/pé³); PL: mínimo 93,15 MJ/m³ (2.500 BTU/pé³)Sistema de combustível de dupla carburação; configurado de fábrica para GN
FuelGas naturalContenido de BTU de al menos 37.26 MJ/m3 (1,000 BTU/pie3); presión de suministro 0.87 a 1.74 kPa (3.5 a 7.0 pulg. de columna de agua) en la entrada de combustibleTamaño mínimo de tanque/medidor debe cubrir el generador a carga completa más todas las cargas de los artefactos.
FuelLP Gasat least 2,520 Btus per cubic footVapor withdrawal; required pressure 10-12 inches water column
FuelLP gasAt least 2,520 Btus per cubic foot
FuelLP gas (vapor), minimum 2,500 BTUs per ft3 (93.15 megajoules per m3)Vapor withdrawn liquid propane.
FuelLP vaporat least 2,520 BTU’s per cubic feetRequired pressure 10 inches to 12 inches water column; vapor withdrawal system only
FuelLiquid Propane (vapor)2500.0 BTU/ft3 (93.15 MJ/m3) minimumVapor withdrawn; minimum tank size 250 gal (946 L) when converting from NG
FuelLiquid propane (LP) vaporBTU content at least 2,500 BTUs per ft3 (93.15 megajoules per m3)If converting to LP gas from NG, a minimum LP tank size of 250 gal (946 L) is recommended.
FuelNatural Gasat least 1,000 Btus per cubic footRequired pressure 5-7 inches water column
FuelNatural gasAt least 1,000 Btus per cubic foot
FuelNatural gas (NG)BTU content at least 1,000 BTUs per ft3 (37.26 megajoules per m3)Unit factory-configured to run on NG.
FuelNatural gas (NG) or liquid propane (LP) vaporMinimum 1,000 BTUs per ft3 (37.26 MJ per m3) for NG; minimum 2,500 BTUs per ft3 (93.15 MJ per m3) for LPDual fuel carburetion; factory configured for NG. If converting to LP, minimum LP tank size of 250 gal (946 L) recommended
FuelNatural gas (vapor) or liquid propane vaporNG at least 1,000 BTU/ft3 (37.26 MJ/m3); LP at least 2,500 BTU/ft3 (93.15 MJ/m3)Factory configured for NG; minimum 250 gal (946 L) LP tank recommended if converting to LP
FuelNatural gas or LP gasRequired fuel pressure to generator fuel inlet: 3.5–7.0 in water column for NG; 10–12 in water column for LP
FuelNatural gas or LP gas (vapor withdrawal only for LP)Natural gas Btu content at least 1,000 Btus per cubic foot; LP gas at least 2,520 Btus per cubic footRequired fuel pressure: NG 5 to 7 inches water column; LP 10 to 12 inches water column. NFPA 54 for natural gas, NFPA 58 for liquid propane.
FuelNatural gas, minimum 1,000 BTUs per ft3 (37.26 megajoules per m3)Dual fuel carburetion; factory-configured for NG. Minimum LP tank size 250 gal (946 L) if converting to LP.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

45
CodeNameMeaningSeverityAction
AUXILIARY SHUTDOWNAuxiliary ShutdownUnit will not startShutdownSet auxiliary shutdown switch(es) to CLOSED (I); clear alarm
BATERÍA BAJABATERÍA BAJAIndicador LED amarillo encendido en cualquier estado.WarningBorre la alarma. Navegue hasta BATTERY MENU del MAIN MENU para revisar la batería. Si indica GOOD, comuníquese con un IASD. Si indica CHECK BATTERY, reemplace la batería.
Battery ProblemBattery FaultBattery condition poor or battery charger issueWarningInspect battery condition and connections. Contact IASD if needed.
BATTERY PROBLEMBattery ProblemYellow LED illuminated in any stateWarningContact an IASD
CARGADOR SIN CACARGADOR SIN CAIndicador LED amarillo encendido en cualquier estado.WarningComuníquese con un IASD.
CHARGER MISSING ACCharger Missing ACYellow LED illuminated in any stateWarningContact an IASD
CHARGER WARNINGCharger WarningYellow LED illuminated in any stateWarningContact an IASD
Controller FaultControl Module FailureInternal controller fault detectedShutdownContact IASD for assistance
CONTROLLER FAULTController FaultAlarm message listed on controller menu.ShutdownContact an IASD.
DESCONEXIÓN AUXILIARDESCONEXIÓN AUXILIARLa unidad no arranca.ShutdownColoque los interruptores de desconexión auxiliar en posición CERRADA (I).
EMERGENCY STOPEmergency StopAlarm message listed on controller menu.ShutdownCheck emergency shutdown switch and reset.
FUSE PROBLEMFuse ProblemAlarm message listed on controller menu.ShutdownCheck 7.5A controller fuse and replace if blown.
High TemperatureOverheatEngine operating temperature too highShutdownInspect ventilation around generator, intake, exhaust, and rear. Ensure no obstructions present.
HIGH TEMPERATUREHigh Temperature AlarmUnit shuts down during operationShutdownCheck LED's / Screen for alarms. Inspect ventilation around generator intake, exhaust, and rear. If no obstructions present, contact IASD.
INSPECCIONE LA BATERÍAINSPECCIONE LA BATERÍAIndicador LED amarillo encendido en cualquier estado.WarningInspeccione la batería. Presione ENTER para borrar.
INSPECT BATTERYInspecionar a bateriaLED amarelo aceso em qualquer estado.InfoInspecione a bateria. Pressione ENTER para apagar.
Low BatteryBattery Voltage LowStarting battery voltage below acceptable levelWarningInspect battery and battery cables. Charge or replace battery if necessary.
LOW BATTERYLow Battery AlarmYellow LED illuminated in any stateWarningClear alarm and check battery status. If battery displays GOOD, contact IASD. If displays CHECK BATTERY, replace battery.
Low Oil PressureLow Oil Level or PressureInsufficient oil pressure in engineShutdownCheck engine oil level and top up if necessary. Contact IASD if problem persists.
LOW OIL PRESSURELow Oil Pressure AlarmUnit will not start in AUTO with utility lossShutdownCheck oil level and add oil as needed. If oil level is correct, contact IASD.
LOW VOLTS REMOVE LOADLow Voltage AlarmUnit will not start in AUTO with utility lossWarningClear alarm and remove household loads. Put into AUTO and restart.
NOT ACTIVATEDUnit Not ActivatedUnit will not start in AUTO with utility loss. No LED.InfoSee Activation section in installation manual.
OvercrankExtended CrankingEngine failing to start after extended crank attemptsShutdownCheck fuel supply, spark plugs, and fuel system. Contact IASD for further diagnosis.
OVERCRANKOvercrank AlarmUnit will not start in AUTO with utility lossShutdownVerify fuel line shutoff valve is ON. Clear alarm. Start unit in MANUAL. If it does not start or starts rough, contact IASD.
OverloadOverload DetectedElectrical load exceeds generator capacityShutdownRemove household electrical loads from generator
OVERLOAD REMOVE LOADOverload AlarmUnit shuts down during operationShutdownCheck LED's / Screen for alarms. Clear alarm and remove household loads. Put back in AUTO and restart.
OVERLOAD WARNINGAviso de sobrecargaAviso de sobrecarga.WarningRemova as cargas domésticas do gerador.
OverspeedRPM OverspeedEngine running at excessive RPMShutdownContact IASD for assistance
OVERSPEEDOverspeedUnit will not start in AUTO with utility lossShutdownContact an IASD
OvervoltageOutput Voltage HighGenerator voltage exceeding nominal ratingShutdownReduce electrical load and restart. Contact IASD if issue persists.
OVERVOLTAGEOvervoltageUnit will not start in AUTO with utility lossShutdownContact an IASD
PROBLEMA DE BATERÍAPROBLEMA DE BATERÍAIndicador LED amarillo encendido en cualquier estado.WarningComuníquese con un IASD.
RPM SENSE LOSSRPM Sense Loss AlarmUnit was running and shuts down, attempts to restartShutdownClear alarm and remove household loads. Put back in AUTO and restart. If generator does not start, contact IASD.
RPM Sensor LossRPM Signal LossRPM sensor signal not detectedShutdownContact IASD for assistance
SERVICE AService A Maintenance AlertYellow LED illuminated - maintenance dueInfoPerform SERVICE A maintenance. Press ENTER to clear.
SERVICE BService B Maintenance AlertYellow LED illuminated - maintenance dueInfoPerform SERVICE B maintenance. Press ENTER to clear.
SHUTDOWN SWITCHShutdown SwitchUnit will not start. Flashing red LED.ShutdownCheck emergency shutdown switches. Set switch(es) to CLOSED (I). Clear alarm.
STEPPER OVERCURRENTStepper OvercurrentUnit will not start in AUTO with utility lossShutdownContact an IASD
UnderspeedEngine Speed Too LowEngine RPM below nominal specificationShutdownContact IASD for assistance
UNDERSPEEDUnderspeedUnit will not start in AUTO with utility lossShutdownContact an IASD
UndervoltageOutput Voltage LowGenerator voltage below nominal ratingShutdownReduce electrical load and restart. Contact IASD if issue persists.
UNDERVOLTAGEUndervoltageUnit will not start in AUTO with utility lossShutdownContact an IASD
USB WARNINGAviso de USBAviso relacionado ao dispositivo USB.WarningTente novamente com USB de melhor qualidade. Os nomes dos ficheiros no USB não podem ter mais de 8 caracteres.
Wiring ErrorElectrical Wiring FaultWiring configuration error detectedShutdownContact IASD for assistance
WIRING ERRORWiring ErrorUnit will not start in AUTO with utility lossShutdownContact an IASD

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjust ignition magneto air gap — V-twin adjustment

Tools: 0.008-0.012 inch thickness gauge

  1. Rotate flywheel until magnet is under module laminations.
  2. Place 0.008-0.012 inch (0.20-0.30mm) thickness gauge between magnet and laminations.
  3. Loosen mounting screws and let magnet pull magneto against gauge.
  4. Tighten both mounting screws.
  5. Rotate flywheel to remove thickness gauge.
  6. Repeat for second magneto.
Adjusting Magneto Flywheel Gap adjustment

⚠ Air gap between ignition magneto and flywheel on single cylinder engines is not adjustable.

Tools: 0.008-0.012 inch thickness gauge

  1. Rotate the flywheel until the magnet is under the module (armature) laminations.
  2. Place a 0.008-0.012 inch (0.20-0.30mm) thickness gauge between flywheel magnet and module laminations.
  3. Loosen the mounting screws and let the magnet pull the magneto down against the thickness gauge.
  4. Tighten both mounting screws.
  5. To remove the thickness gauge, rotate the flywheel.
  6. Repeat the above procedure for the second magneto.
Adjusting Valve Clearance adjustment

⚠ Risk of Burn. Allow the engine to cool before performing the following procedure.

Tools: Feeler gauge, 10 mm wrench, 13 mm wrench, 14 mm wrench, 10 mm hex key

  1. Allow engine to cool before adjusting valve clearance.
  2. Remove spark plug wire(s) away from plugs and remove spark plug(s).
  3. Remove the four screws attaching the valve cover; remove and discard gasket.
  4. Verify piston is at TDC of its compression stroke (both valves closed).
  5. Loosen rocker jam nut using a 10 mm wrench (10 kW) or 13 mm wrench (20–22 kW).
  6. Turn pivot ball stud with a 14 mm wrench (10 kW) or 10 mm hex key (20–22 kW) while checking clearance with a feeler gauge.
  7. Hold pivot ball stud and tighten rocker arm jam nut to specification.
  8. After tightening jam nut, verify valve clearance did not change.
  9. Install new valve cover gasket and valve cover; tighten fasteners in a cross pattern.
  10. Install spark plugs and tighten to 18 ft-lbs (25 Nm).
  11. Attach spark plug wire to spark plug.
  12. Repeat process for other cylinder if equipped.
Ajustar a folga das válvulas adjustment

⚠ Risco de queimaduras. Deixe o motor esfriar antes de executar o procedimento.

Tools: Chave de 10 mm, Chave de 13 mm, Chave de 14 mm, Chave sextavada de 10 mm, Calibrador

  1. Remova os fios das velas de ignição e remova as velas de ignição.
  2. Remova os quatro parafusos que prendem a tampa da válvula; descarte a junta.
  3. Verifique se o pistão está no TDC do seu curso de compressão.
  4. Solte a contraporca do balanceiro (C) com chave de 10 mm ou 13 mm.
  5. Gire o pino de esfera articulada (D) com chave de 14 mm ou sextavada de 10 mm e ajuste a folga.
  6. Aperte a contraporca do braço oscilante e inspecione a folga novamente.
  7. Instale a nova junta e as tampas das válvulas; aperte em padrão transversal.
  8. Instale as velas e aperte a 25 Nm; conecte os fios das velas.
Ajuste de la separación de la válvula adjustment

⚠ Deje que el motor se enfríe antes del procedimiento.

⚠ Desconecte el cable negativo y luego el positivo de la batería.

⚠ No necesario en unidades 14 o 18 kW con motor de 816 cc.

Tools: Llave de 10 mm, Llave de 13 mm, Llave de 14 mm, Llave hexagonal de 10 mm, Galga de espesores

  1. Retire los hilos de las bujías y las bujías.
  2. Retire los cuatro tornillos de la cubierta de la válvula y deseche la junta.
  3. Verifique que el pistón esté en el PMS de su carrera de compresión.
  4. Suelte la contratuerca del balancín (llave 10 mm en 10 kW, 13 mm en 20 a 24 kW).
  5. Gire el espárrago del pivote (llave 14 mm en 10 kW, hexagonal 10 mm en 20 a 24 kW) ajustando la separación.
  6. Sostenga el espárrago y apriete la contratuerca del balancín.
  7. Inspeccione la separación para verificar que no cambió.
  8. Instale una junta nueva y la cubierta de la válvula; apriete en patrón cruzado.
  9. Instale las bujías y apriete a 25 Nm (18 lb-pie).
  10. Conecte los hilos de las bujías.
Ajuster le jeu des soupapes adjustment

⚠ Risque de brûlure : laisser le moteur refroidir avant d’exécuter la procédure.

⚠ Réglage non requis sur les modèles de 14 ou 18 kW à moteur de 816 cc.

Tools: Clé de 10 mm ou 13 mm, Clé de 14 mm ou clé hexagonale de 10 mm, Jauge d’épaisseur

  1. Laisser le moteur refroidir.
  2. Débrancher les câbles de bougie et les placer à l’écart.
  3. Retirer les bougies.
  4. Retirer les quatre vis du cache-culbuteurs et mettre le joint au rebut.
  5. S’assurer que le piston est au point mort haut (PMH) de sa course de compression.
  6. Desserrer le contre-écrou de culbuteur.
  7. Faire tourner le goujon pivot tout en contrôlant le jeu avec une jauge d’épaisseur.
  8. Ajuster le jeu conformément à la section Moteur.
  9. Tenir le goujon pivot et serrer le contre-écrou au couple spécifié.
  10. Poser un joint de cache-culbuteurs neuf et remonter le cache-culbuteurs.
  11. Mettre les bougies en place au couple de 25 Nm (18 pi-lb).
Check and Adjust Engine Governor (Single Cylinder Units) adjustment

Tools: frequency meter

  1. Loosen governor clamp bolt.
  2. Hold governor lever at wide open throttle; rotate governor shaft clockwise fully; tighten clamp bolt to 70 inch-pounds.
  3. Start generator and let stabilize at no-load.
  4. Connect frequency meter across AC output leads.
  5. Turn primary adjust screw to obtain 61.5 Hz.
  6. Turn secondary adjust screw to obtain 62.5 Hz.
  7. Check AC voltage; adjust voltage regulator if needed.
Check and Adjust Ignition Magnetos adjustment

⚠ Magneto air gap on single cylinder engines is non-adjustable.

Tools: VOM, thickness gauge 0.008-0.012 inch

  1. Disconnect Wire 18 from terminal by oil cooler.
  2. Disconnect spark plug wires from spark plugs.
  3. Measure primary winding resistance: approximately 300K ±10K ohms.
  4. Measure secondary winding resistance: approximately 14K ±3K ohms.
  5. Check diode isolation between magnetos; INFINITY should be measured.
  6. For V-twin, rotate flywheel until magnet is under laminations.
  7. Place 0.008-0.012 inch thickness gauge between magnet and laminations.
  8. Loosen mounting screws and let magnet pull magneto down against gauge.
  9. Tighten both mounting screws.
  10. Remove gauge by rotating flywheel.
  11. Repeat for second magneto.
  12. Retest for spark.
Check and Adjust Valves adjustment

⚠ Make sure piston is at TDC of compression stroke with both valves closed.

Tools: 10mm allen wrench, flat feeler gauge, torque wrench

  1. Remove four screws from rocker cover.
  2. Remove rocker cover and gasket.
  3. Loosen rocker arm jam nut.
  4. Use 10mm allen wrench to turn pivot ball stud; check clearance with flat feeler gauge.
  5. When correct, hold stud and tighten jam nut to 174 inch pounds.
  6. Recheck valve clearance.
  7. Re-install gasket, cover, and four screws.
Check and adjust valve clearance adjustment

Tools: 10mm Allen wrench, flat feeler gauge, torque wrench

  1. Ensure piston is at Top Dead Center of compression stroke.
  2. Remove four rocker cover screws, rocker cover, and gasket.
  3. Loosen rocker arm jam nut.
  4. Use 10mm Allen wrench to turn pivot ball stud; check clearance with flat feeler gauge.
  5. Hold pivot ball stud and tighten jam nut to 174 inch pounds.
  6. Recheck clearance and reinstall gasket, cover, and screws.
Checking Valve Clearance adjustment

⚠ Risk of Burn. Allow the engine to cool before performing the following procedure.

⚠ Accidental start-up. Disconnect spark plug wires when working on unit.

Tools: Feeler gauge, Large socket and socket wrench

  1. Close fuel valve and disconnect battery to avoid accidental startup.
  2. Remove spark plug wire(s) and position away from plug(s).
  3. Remove spark plug(s).
  4. Remove the four screws attaching the valve cover; remove and discard gasket.
  5. Verify piston is at top dead center (TDC) of its compression stroke (both valves closed).
  6. Inspect valve clearance between each rocker arm and valve stem with a feeler gauge.
  7. Install replacement valve cover gasket(s).
  8. Install valve cover(s); tighten fasteners in a cross pattern.
Conversión de combustible (GN a PL) adjustment

⚠ La perilla del selector de combustible debe ajustarse al combustible correcto para que el generador funcione correctamente.

  1. Ubique la perilla de conversión de combustible naranja (bajo el mezclador en 10 kW; sobre el mezclador en 14 a 24 kW).
  2. Gire la perilla de conversión hacia la flecha del tipo de combustible marcado hasta que se detenga.
  3. La perilla gira 180° y se desliza hacia dentro del mezclador al convertir a propano líquido.
  4. Ingrese la selección de combustible (PL/GN) en el controlador mediante el Asistente de instalación o el menú EDITAR.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
Generator control wiring - 1-115 ft (1-35 m)N1, N2, T1, 23, 194No. 18 AWG
Generator control wiring - 116-185 ft (36-56 m)N1, N2, T1, 23, 194No. 16 AWG
Generator control wiring - 186-295 ft (57-89 m)N1, N2, T1, 23, 194No. 14 AWG
Generator control wiring - 296-460 ft (90-140 m)N1, N2, T1, 23, 194No. 12 AWG
N1, N2, T1, Leads 23 and 194All conductors rated for minimum 300VClass 1 remote control/signaling circuits. Install per NEC Article 300 and recognized wiring methods. Sense wires through wire tie C1 to sense wire terminal block B. Control wires through wire tie C2 to control wire terminal block A.
Neutral for battery chargerWHITE NEU/00Must be connected to keep battery charged whether unit is running or not
1Connect a 2008 and later load center switch to a pre-2008 air-cooled generator: Wire 0 will not be utilized. Remove battery charger from the transfer switch. Connect N1 (BLU) to N1 (YEL), N2 (YEL) to N2 (YEL), 23 (BRN) to 23 (WHT), 194 (ORG) to 15B (RED) using UL approved wire nuts.N1, N2, 23, 194, 15B, 0Battery charger in transfer switch will not be utilized in operation of the generator.
1Connect a pre-2008 load center switch to a current or future air-cooled generator: Wire 0 will not be utilized. Connect N1 (BLU) to N1 (YEL), N2 (YEL) to N2 (YEL), 23 (BRN) to 23 (WHT), 194 (ORG) to 15B (RED) using UL approved wire nuts.N1, N2, 23, 194, 15B, 0Wire 194 changed to 15B on current model air-cooled generators.
12 VDCDC (+) 12 VDC for transfer controlsRED 194
12 VDCDC (-) common ground wireBLACK 0
12 VDCTransfer control signal wireWHITE 23Required if generator is paired with optional Digital Power Management (DPM) smart technology
120 VACFused 120 VAC for battery chargerBLUE T1Must be connected to keep battery charged whether unit is running or not
2401Transfer switch terminal lugs: connect utility source hot lines to N1 and N2; connect standby source hot lines (E1, E2) to E1 and E2; connect load lines from T1 and T2 to electrical load circuit; connect UTILITY, STANDBY and LOAD neutral lines to neutral block.N1, N2, E1, E2, T1, T2In 1-phase systems with a 2-pole transfer switch.
240 VACUtility dropout and pickup sensingYELLOW N1 & N2
240 VAC1Customer load to T1 and T2 terminalsT1, T2Load leads are pre-wired at the factory
240 VAC1Generator (standby) source to E1 and E2 terminalsE1, E2
240 VAC1Utility (normal) source to N1 and N2 terminalsN1, N2Single-phase neutral connected to neutral lug, not switched

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Generac G-Force 800 family

30
Part #DescriptionCategory
0C8127Recommended Air FilterAir filter
0J8478Air FilterAir filter
0J8478SAir filterAir filter
A0006487350AGM Group BTX20L BatteryBattery
G005819-026R Wet Cell BatteryBattery
JN-255000A-JFuel filterFuel filter
10000014927Joint de cache-culbuteursGasket
070185BOIL FILTEROil filter
070185EOil FilterOil filter
070185ESFiltre à huile recommandéOil filter
0D7178TControl panel fuseService part / kit
0F6148DSRVBattery Warming BlanketService part / kit
0H3421S26R Exide batteryService part / kit
0K81841 in ball valveService part / kit
0K87543/4 in ball valveService part / kit
0L28441-1/4 in ball valveService part / kit
0L28451-1/2 in ball valveService part / kit
G005621-0Auxiliary Transfer Switch Contact KitService part / kit
G007000-1Generac Load Manager (50 amp)Service part / kit
G007006-1Generac Load Manager (100 amp)Service part / kit
G007009-0LTE LP Tank Fuel Level MonitorService part / kit
G007102-1Oil HeaterService part / kit
G007103-2Breather HeaterService part / kit
G007211-0Battery HeaterService part / kit
G007216-0Scheduled Maintenance KitService part / kit
G009918-0Touch-Up Paint KitService part / kit
Q115AF15A Single Pole AFCIService part / kit
Q120AF20A Single Pole AFCIService part / kit
0G0767ASpark Plug (RC12YC or equivalent)Spark plug
RC12YCRecommended Spark PlugSpark plug

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Generac G-Force 800 Series?

The Generac G-Force 800 Series engine has an oil capacity of 2.1 liters.

What is the displacement of the Generac G-Force 800 Series?

The Generac G-Force 800 Series has a displacement of 0.816 liters with 2 cylinders.

Which generators use the Generac G-Force 800 Series engine?

The Generac G-Force 800 Series powers 16 generator set(s), including Generac G007173-0, Generac G007174-0, Generac G007175-0, Generac G007176-0, Generac G007177-0.

How often should you change the oil in the Generac G-Force 800 Series?

The Generac G-Force 800 Series oil change interval is every 200 hours.

What is a common problem with the Generac G-Force 800 Series engine?

A commonly reported issue on generators using the Generac G-Force 800 Series is: Unit will not start in AUTO with utility loss — LED RED. Cause: Check LEDs / screen for alarms.. Fix: Check oil level and add oil as needed. If oil level is correct, contact an IASD..