Service parts for the 3512
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredFuel system
1 requiredOil system
1 requiredBelts
1 requiredCooling system
1 requiredElectrical
1 requiredHydraulic system
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | diesel |
|---|---|
| Frequency | 50.0 Hz |
| Standby power | 600 kW |
| Standby kVA | 1250 |
| Prime power | 1000 kW |
| Emissions | Low BSFC |
| Controller | ADEM A3, Adem Ii, EMCP 4.2, EMCP 4.3, EMCP 4.4 |
| Oil capacity | 318.0 L |
| Alternator | SR4 |
| Voltage options | 600 V |
| Phase | 3 phase |
| Rated current | 1684 A |
| Power factor | 0.7 |
| Circuit breaker | [2000, 2500, 3200, 4000] A |
| Coolant capacity | 244 L |
| Max ambient | 80 °C |
| Dimensions (L×W×H) | 2676×1703×1720 mm |
| Dry weight | 5736 kg |
Maintenance & consumables
for the Caterpillar 3512 D1| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Air filter outer | 8N6309 | eBay $89.68 KuduParts $185.00 FridayParts $290.20 | ||
| Fuel filter | Filter fuel | 1R0750 | Amazon $16.99 eBay $33.80 eBay $33.80 KuduParts $17.00 FridayParts $29.50 | ||
| Oil filter | Filter oil | 1R0719 | eBay $20.00 FridayParts $31.32 KuduParts $58.00 | ||
| Battery | 245-5829 | Amazon eBay $98.00 | |||
| Belt | V-belt | 141-7116 | eBay $31.99 FridayParts $22.60 | ||
| Coolant | 9S-8140 | Amazon eBay | |||
| Hydraulic filter | Filter hydraulic | 1R0741 | eBay $22.00 | ||
| Oil | CF-4 | 644.0 L | — | 1000 hr | |
| Spark plug | — |
Service intervals
40| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| System | Test | 1 hr | ToCI quarterly: exercise system under full load for 1 hour | |
| Cooling System Coolant Level | Check | 8 hr | Daily | |
| Driven Equipment | Other | 8 hr | Daily; Inspect/Replace/Lubricate | |
| Engine Air Cleaner Differential Pressure | Check | 8 hr | Daily | |
| Engine Air Precleaner | Clean | 8 hr | Daily | |
| Engine Oil Filter Differential Pressure | Check | 8 hr | Daily | |
| Engine Oil Level | Check | 8 hr | Daily | |
| Fuel System Fuel Filter Differential Pressure | Check | 8 hr | Daily | |
| Fuel System Primary Filter/Water Separator | Drain | 8 hr | Daily | |
| Fuel Tank Water and Sediment | Drain | 8 hr | Daily | |
| Instrument Panel | Inspect | 8 hr | Daily | |
| Walk-Around Inspection | Inspect | 8 hr | Daily | |
| Zinc Rods | Inspect | 50 hr | Inspect/Replace | |
| Alternator and Fan Belts | Inspect | 250 hr | Every 250 Service Hours; Inspect/Adjust/Replace | |
| Battery Electrolyte Level | Check | 250 hr | Every 250 Service Hours | |
| Belts | Adjust | 250 hr | ||
| Belts | Inspect | 250 hr | Inspect/Adjust/Replace; Every 250 Service Hours | |
| Cooling System Coolant Sample (Level 1) | Other | 250 hr | Obtain; Every 250 Service Hours | |
| Cooling System Supplemental Coolant Additive (SCA) | Test | 250 hr | Test/Add; Every 250 Service Hours | |
| Engine Oil Sample | Other | 250 hr | Obtain; Every 250 Service Hours | |
| Engine Oil Sample | Test | 250 hr | Every 250 Service Hours - Obtain | |
| Engine Valve Lash | Adjust | 4000 hr | First service — Inspect/Adjust; Initial 250 Service Hours | |
| Fan Drive Bearing | Lubricate | 250 hr | Every 250 Service Hours | |
| Fuel Injector | Adjust | 4000 hr | First service — Inspect/Adjust; Initial 250 Service Hours | |
| Fuel System Primary Filter | Clean | 250 hr | Every 250 Service Hours; Clean/Inspect/Replace | |
| Fuel System Primary Filter | Replace | 1000 hr | Every 250 Service Hours; Clean/Inspect/Replace | |
| Fuel System Secondary Filter | Replace | 1000 hr | Every 250 Service Hours | |
| Hoses and Clamps | Inspect | 250 hr | Inspect/Replace; Every 250 Service Hours | |
| Magnetic Pickups | Clean | 6000 hr | 72 mo | First service — Initial 250 Service Hours; Clean/Inspect |
| Magnetic Pickups | Inspect | 6000 hr | 72 mo | First service — Initial 250 Service Hours (or at first oil change); Clean/Inspect |
| Radiator | Clean | 250 hr | Every 250 Service Hours | |
| Speed Sensor | Clean | 6000 hr | 72 mo | First service — Initial 250 Service Hours; Clean/Inspect |
| Air Shutoff | Test | 500 hr | Every 500 Service Hours (Prime Power) | |
| Cooling System Coolant Sample (Level 1) | Test | 500 hr | Every 500 Service Hours (Prime Power) | |
| Cooling System Coolant Sample (Level 2) | Test | 500 hr | First service — Initial 500 Hours for new, refilled and converted systems | |
| Engine Oil and Filter | Change | 1000 hr | Every 500 Service Hours - standard sump; deep sump every 1000 hours | |
| Cooling System Coolant Analysis (Level II) | Other | 1000 hr | Every 1000 Service Hours; Obtain | |
| Cooling System Coolant Sample (Level 2) | Other | 1000 hr | 12 mo | First service — Obtain; Every 1000 Service Hours |
| Engine | Clean | 1000 hr | Every 1000 Service Hours | |
| Engine Crankcase Breather | Clean | 1000 hr | Every 1000 Service Hours |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Service specifications
60| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Clearance | Air shutoff damper plunger distance A (minimum) | 18.3 | mm | 0.72 inch; replace plunger if less |
| Clearance | Air shutoff damper plunger distance A (replace if less than) | 18.3 | mm | |
| Clearance | Coolant level below bottom of filler pipe | 13 | mm | no sight gauge |
| Clearance | Coolant level below filler pipe bottom (no sight gauge) | 13 | mm (0.5 in) | |
| Clearance | Crankshaft vibration damper plunger - minimum wear dimension A | 18.3 | mm (0.72 in) | |
| Clearance | Speed/timing sensor sliphead extension | 4 | mm | minimum |
| Gap | Air shutoff damper plunger distance A (replace if less) | 18.3 | mm | |
| Gap | Coolant level below bottom of filler pipe (no sight gauge) | within 13 | mm (.5 inch) | |
| Other | Air cleaner element cleaning limit | six times | replace at least once per year regardless | |
| Other | Air starting motor lubricator oil release rate | two drops per 30 seconds | constant rate of air flow | |
| Other | Altitude capability without derate | 1525 | m | |
| Other | Altitude capability without derate | 800 | m | |
| Other | Coolant Sample (Level 1) interval for Cat DEAC | 250 | hours | |
| Other | Cooling system cleaner amount (heavy deposits) | 0.5 | L per 3.8 to 7.6 L capacity | 1 pint per 1 to 2 US gal |
| Other | Cooling system cleaner amount (normal deposits) | 0.5 | L per 15 L capacity | 1 pint per 4 US gal |
| Other | Cooling system cleaner dosage - heavy deposits or plugging | 0.5 L per 3.8 to 7.6 L | (1 pint per 1 to 2 US gal) | |
| Other | Cooling system cleaner dosage - normal | 0.5 L per 15 L | (1 pint per 4 US gal) | |
| Other | Cooling system cleaning duration (heavy deposits) | 90 | minutes | minimum, coolant at least 82 C (180 F) |
| Other | Cooling system cleaning duration (normal deposits) | 30 | minutes | minimum, coolant at least 82 C (180 F) |
| Other | Cooling system fill rate | 19 | L/min | maximum |
| Other | Cooling system fill rate | no faster than 19 | L (5 US gal) per minute | to avoid air locks |
| Other | Cooling system fill rate maximum | 19 | L/min | |
| Other | Crankshaft vibration damper max temperature | 93 | °C (200°F) | during operation, infrared thermometer check |
| Other | Crankshaft vibration damper without sampling port - max life | 20000 | hours | |
| Other | Damper fluid viscosity degradation limit | 20 | percent | majority of applications |
| Other | Damper fluid viscosity degradation limit (Hasse & Wrede) | 20 | percent | majority of applications |
| Other | Damper operating hours before rebuild/replace (damper without sampling port) | 20000 | hours | |
| Other | Damper without sampling port - rebuild/replace interval | 20000 | hours | or at major overhaul |
| Other | Exercise under full load | 1 | hour | ToCI quarterly |
| Other | Fast Acting Cooling System Cleaner amount | 0.5 L per 15 L | L | cooling system capacity, normal deposits |
| Other | Fast Acting Cooling System Cleaner amount | 0.5 L per 3.8 to 7.6 L | L | cooling system capacity, heavy deposits |
| Other | Fuel (secondary) filter tightening after gasket contacts base | one full turn | by hand, do not overtighten | |
| Other | Full load test duration | 4 | hours | Once per year |
| Other | Gross Input Torque (TH55-E70) | 12 667 | N•m (9350 lb-ft) | |
| Other | Gross Input Torque (TH55-E90) | 12 677 | N•m (9350 lb-ft) | |
| Other | Hydrosolv cleaner concentration | 2 to 5 | percent | temperatures up to 93 C (200 F) |
| Other | Load bank data recording interval | 15 | minutes | During load bank test |
| Other | Load bank test load level | 80 | % of generator nameplate capacity | 4-hour resistive load bank test |
| Other | Load bank test profile | 2 hours at 50%, 1 hour at 75%, 1 hour at 100% | Annual four (4) hour load bank test | |
| Other | Major Overhaul interval (fuel consumption basis) | 1575000 | L (416,070 US gal) | at approximately 60 percent load factor, 3512B engines |
| Other | Max cooling system fill rate (avoid air locks) | 19 | L per minute (5 US gal per minute) | |
| Other | Max supplemental coolant additive (SCA) concentration - coolant/antifreeze and SCA | 6 | percent | |
| Other | Max supplemental coolant additive (SCA) concentration - water and SCA | 8 | percent | |
| Other | Maximum air pressure at nozzle for cleaning purposes | 205 | kPa | 30 psi |
| Other | New drive belt tension recheck after operation | 30 | minutes | rated rpm |
| Other | Rating condition (diesel 7 L and higher) | 99 kPa (29.31 in Hg) dry barometer, 25°C (77°F) | SAE J1995 inlet air standard | |
| Other | Rating condition (diesel up to 6.6 L) | 100 kPa (29.5 in Hg) total barometric pressure, 1 kPa (.295 in Hg) vapor pressure, 25°C (77°F) | ISO/TR14396 inlet air standard | |
| Other | Rating condition (gas) | 100 kPa (29.61 in Hg) and 25°C (77°F) | SAE J1349 standard | |
| Other | Speed/timing sensor sliphead tension force | 22 | N | minimum; to push in sliphead from the extended position |
| Other | Stall Torque Ratio (TH55-E70) | 2.23 | ||
| Other | Stall Torque Ratio (TH55-E90) | 2.23 | ||
| Other | Starting motor cool-down between cranking periods | 2 | minutes | |
| Other | Supplemental coolant additive concentration maximum (conventional coolant) | 6 | percent | |
| Other | Supplemental coolant additive concentration maximum (water and SCA) | 8 | percent | |
| Other | Thread lock cure time minimum before air shutoff use | 1 | hour | |
| Other | Top End Overhaul interval (fuel consumption basis) | 787500 | L (208,030 US gal) | at approximately 60 percent load factor, 3512B engines |
| Other | Vibration damper replacement interval (no sampling port) | 20000 | hours | |
| Pressure | Air cleaner service indicator restriction | 6 | kPa (25 inches of H2O) | clean/replace air cleaner element |
| Pressure | Air cleaner service indicator restriction (clean/replace) | 6 | kPa | 25 inches of H2O |
| Pressure | Engine Oil Filter Differential Pressure (replace) | 103 | kPa (15 psi) |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Recommended fluids
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Coolant | Cat DEAC | Diesel; 3,000 Service Hours or Three Years; annual S·O·SSM Level 2 coolant sampling and analysis | |||
| Coolant | Cat DEAC (Diesel Engine Antifreeze/Coolant) | Conventional coolant; SCA required; see SEBU6251 | |||
| Coolant | Cat DEAC or Cat ELC (Extended Life Coolant) | Caterpillar EC-1 | 50/50 mixture recommended, ELC requires only clean water flush | ||
| Coolant | Cat ELC | Diesel; 12,000 Service Hours or Six Years; add Cat ELC Extender at 6,000 service hours or one half of service life; annual S·O·SSM Level 2 coolant sampling and analysis | |||
| Coolant | Cat ELC (Extended Life Coolant) | Add Cat ELC Extender once; do not use conventional SCA with Cat ELC | |||
| Coolant | Cat ELC Extender | Add once; use only with Cat ELC | |||
| Coolant | Cat NGEC | Natural Gas; 16,000 Service Hours or Three Years; use interval that occurs first | |||
| Coolant | Clean water | Use only clean water to flush the cooling system when Extended Life Coolant (ELC) is drained and replaced | |||
| Coolant | Commercial long life / heavy-duty coolant meeting Caterpillar EC-1 | Caterpillar Engine Coolant Specification -1 (EC-1) | Obtain Level 1 coolant sample | ||
| Coolant | Commercial long life coolant meeting Caterpillar EC-1 | Caterpillar Engine Coolant Specification -1 (EC-1) | |||
| Coolant | DEAC (conventional coolant/antifreeze) | Requires Supplemental Coolant Additive (SCA); do not exceed 6 percent SCA concentration with coolant/antifreeze, 8 percent with water and SCA | |||
| Coolant | Extended Life Coolant (ELC) | Caterpillar ELC | Requires only one addition of Extender; fill no faster than 19 L (5 US gal) per minute | ||
| Coolant | Supplemental Coolant Additive (SCA) | Max 6 percent with conventional coolant; max 8 percent with water and SCA | |||
| Engine oil | EPA 2D 89.330-96 (fuel reference, Diesel <6.6 L, density 0,845-0,850 kg/L a 15 °C) | Reference condition only, not a lubricant recommendation | |||
| Engine oil | Cat NGEO | Natural Gas | |||
| Engine oil | air tool oil | below 0°C | Air starting motor lubricator; temperatures below 0 C (32 F) | ||
| Engine oil | low sulfated ash oil | Required for U.S. EPA Tier 4 Final, EU Stage IV engines. | |||
| Engine oil | meeting manufacturer's specs | Add crankcase oil (grade meeting manufacturer's specs) to correct level (SCI) | |||
| Engine oil | Cat Arctic DEO SYN SAE 0W-30 | -40°C to 30°C | Engine Crankcase; Industrial Engines | ||
| Engine oil | Cat DEO SYN SAE 5W-40 | -30°C to 50°C | Engine Crankcase; Industrial Engines | ||
| Engine oil | Cat DEO SAE 10W-30 | -18°C to 40°C | Engine Crankcase; Industrial Engines | ||
| Engine oil | Cat DEO SAE 15W-40 | -9°C to 50°C | Engine Crankcase; Industrial Engines | ||
| Engine oil | 10W (nondetergent) | above 0°C | Air starting motor lubricator bowl oil for temperatures greater than 0°C (32°F) | ||
| Engine oil | nondetergent SAE 10W | above 0°C | Air starting motor lubricator; temperatures greater than 0 C (32 F) | ||
| Fuel | Ultra Low Sulfur Diesel (ULSD) | Contains less than or equal to 15 parts per million sulfur (mg/kg); required for U.S. EPA Tier 4 Final, EU Stage IV engines. B20 biodiesel capability available. | |||
| Fuel | 35° API gravity at 60°F (16°C) | LHV 18,390 Btu/lb (42 780 kJ/kg) | Fuel at 85°F (29°C) weighing 7.001 lbs/U.S. gal (838.9 g/liter) | ||
| Fuel | 35° API gravity, LHV 42 780 kJ/kg (18,390 btu/lb) | SAE J1995 | Diesel engines 7 liter and higher; used at 29°C (84.2°F) with density 838.9 g/L | ||
| Fuel | EPA 2D 89.330-96 | EPA 2D 89.330-96 | Diesel engines up to 6.6 liter; density 0.845-0.850 kg/L @ 15°C (59°F); fuel inlet temperature 40°C (104°F) | ||
| Fuel | No. 2 fuel | 3600 engines designed for 80 000 hours on No. 2 fuel; ratings based on API gravity of 35 at 15 C (60 F), LHV of 42 780 kJ/kg used at 29 C (84 F) with a density of 838.9 g/L | |||
| Fuel | dry natural gas, LHV 35.54 MJ/Nm3 (905 btu/ft3) | Gas ratings based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F) |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Procedures
12Belts - Adjusting the Alternator Belt adjustment
- Remove the drive belt guard.
- Loosen mounting bolt (1), adjusting nuts (2) and mounting bolt (3).
- Turn adjusting nuts (2) to increase or decrease drive belt tension.
- Tighten adjusting nuts (2), mounting bolt (3), and mounting bolt (1).
- Reinstall the drive belt guard.
- If new belts installed, recheck tension after 30 minutes at rated rpm.
Belts - Inspect/Adjust/Replace adjustment
⚠ Slippage of loose belts can reduce efficiency of driven components
⚠ Too tight belts place unnecessary stress on components
- Remove the drive belt guard.
- Loosen mounting bolt, adjusting nuts and mounting bolt.
- Turn adjusting nuts to increase or decrease drive belt tension.
- Tighten adjusting nuts and both mounting bolts to proper torque.
- Reinstall the drive belt guard.
- If new drive belts are installed, recheck tension after 30 minutes.
Engine Valve Lash - Inspect/Adjust adjustment
⚠ Ensure engine cannot be started during maintenance
⚠ Allow engine to cool before measuring/adjusting valve lash
- Refer to Systems Operation/Testing and Adjusting Manual, Valve Lash and Valve Bridge Adjustment for complete procedure.
- Perform initial adjustment on new, rebuilt, or remanufactured engines due to valve train wear/seating.
Fuel Injector - Inspect/Adjust adjustment
⚠ Damage to cylinder block can result if timing pins are not removed before turning crankshaft
- Correctly time camshafts with crankshaft before adjusting fuel injector lash.
- Remove timing pins from camshafts before turning crankshaft.
- Inspect and adjust lash for the fuel injector per Testing And Adjusting, Fuel Injector Adjustment, when engine valve lash is inspected.
Air Shutoff - Test diagnostic
⚠ Do not start the engine during the test
⚠ Ensure the engine control is in the OFF position
- Ensure both air shutoff gates are latched OPEN and both switches connected.
- With power ON, activate EMERGENCY STOP; both gates should close.
- Latch only the right side gate; power ON; right gate should close.
- Latch only the left side gate; power ON; left gate should close.
- Reset both air shutoffs and operate the engine normally.
Air Shutoff - Test (ADEM II Engine Control Modules) diagnostic
⚠ Check the wiring for the air shutoff switches, and for the solenoids
- Do not start the engine; ensure engine control is OFF.
- Verify both air shutoff gates latched OPEN and switches connected.
- Turn panel power ON; gates should remain open.
- Activate EMERGENCY STOP; both gates should close.
- Reset; latch only right gate; power ON; right gate should close.
- Latch only left gate; power ON; left gate should close.
- Operate engine normally; ensure gates remain latched.
Generator Winding Insulation - Test diagnostic
⚠ High voltage can cause electrocution. Discharge instrument leads and generator windings.
Tools: 300-8648 Insulation Testing Gp
- Take the generator out of service.
- Visually inspect generator for moisture. If moisture exists, dry the unit first.
- Inspect installation. Determine equipment that will be tested.
- Discharge capacitance of the windings. Disconnect 'T0' from ground.
- Disconnect sensing lead wires for regulator and PT leads of load share module.
- Connect insulation tester Black lead to ground; RED lead to 'T0'.
- Set voltage to rated voltage. Apply voltage; observe readings at 30 and 60 seconds.
- Record 60 second reading (correct for temperature), temperature, and humidity.
Overhaul Considerations diagnostic
- Use total fuel consumption as the most important factor for estimating the overhaul interval.
- Estimate the hours until overhaul using the equation H = F/R.
- If actual fuel consumption records are not available, estimate the average percent of load and use the engine spec sheet.
- Monitor oil consumption; when it has risen to three times the original rate, schedule an engine overhaul.
- Monitor noise, vibration, oil consumption, and crankcase blowby.
- Consult your Caterpillar dealer about scheduling a major overhaul.
Actuator Control Linkage - Lubricate maintenance
Tools: Hand grease gun
- Apply grease to the grease fittings with a hand grease gun using MPGM.
- Stop the engine.
- Move the linkage by hand.
- If the linkage binds, repair the linkage.
Aftercooler Core - Inspect/Clean maintenance
⚠ Do not use a high concentration of caustic cleaner
⚠ Do not use high pressure when the fins are cleaned
Tools: Pressure test equipment
- Remove the core.
- Turn the core on one side to remove accessible debris.
- Back flush the core with cleaner.
- Remove the drain plug.
- Steam clean the core and flush the fins.
- Wash the core with hot, soapy water.
- Flush the core with clean, fresh water until clear.
- Dry the core with compressed air in the reverse direction of normal flow.
- Inspect O-rings or seals; replace if damaged.
- Inspect for trapped debris; repeat cleaning if needed.
- Inspect for damage and pressure test to detect leaks.
- Install the core.
Air Starting Motor Lubricator Bowl - Clean maintenance
- Ensure that the air supply to the lubricator is OFF.
- Open the drain and drain the oil into a suitable container. Dispose of the used oil.
- Remove the bowl. Clean the bowl with warm water.
- Dry the bowl. Inspect for cracks; replace if cracked.
- Install the bowl. Close the drain.
- Remove the plug. Fill the bowl with oil. Install the oil filler plug.
- If necessary, adjust the lubricator to release two drops of oil per 30 seconds.
Air Starting Motor Lubricator Oil Level - Check maintenance
⚠ Never allow the lubricator bowl to become empty
⚠ Do not disconnect or remove hoses or fittings until all pressure has been relieved
- Observe the oil level in the sight gauge; if less than 1/2, add oil.
- Ensure the air supply to the lubricator is OFF.
- Slowly loosen the filler plug to release pressure from the lubricator bowl.
- Remove the filler plug and pour oil into the lubricator bowl.
- Install the filler plug.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Voltage reconnection
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 600 | 3 | wye (10 wire) | 10 wire | Brushless SR4B generator; 0.7 pf; voltage regulator optional; space heater and 100 ohm platinum temperature detectors standard |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the power rating of the Caterpillar 3512?
The Caterpillar 3512 is rated 600 kW standby (1250.0 kVA).
What engine does the Caterpillar 3512 use?
The Caterpillar 3512 is powered by the Caterpillar 3512 D1 engine.
Is the Caterpillar 3512 diesel or gas?
The Caterpillar 3512 runs on diesel.
What is the cooling system capacity of the Caterpillar 3512?
The Caterpillar 3512 cooling system holds 244 liters (64.5 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.
What is the oil capacity of the Caterpillar 3512?
The Caterpillar 3512 has an engine oil capacity of 318 liters (336.0 US quarts), per the manufacturer specification sheet.
What is the continuous rating of the Caterpillar 3512?
The Caterpillar 3512 is rated 1000 kW prime (1150 kVA), against 600 kW standby.
How much does the Caterpillar 3512 weigh?
The Caterpillar 3512 has a dry weight of 5736 kg (12645 lb).
What voltages is the Caterpillar 3512 available in?
The Caterpillar 3512 is offered in 600 V, 3 phase-phase.
Which alternator is fitted to the Caterpillar 3512?
The Caterpillar 3512 uses a SR4 alternator.
What oil filter does the Caterpillar 3512 use?
The Caterpillar 3512 uses oil filter part number 1R0719.
Which fuel filter part number does the Caterpillar 3512 take?
The Caterpillar 3512 uses fuel filter part number 1R0750.
What air filter does the Caterpillar 3512 use?
The Caterpillar 3512 uses air filter part number 8N6309.
Troubleshooting
6Symptoms & remedies
| Symptom | Remedy |
|---|---|
| Warning tag attached to the engine start switch or controls | Do NOT start the engine or move the controls. Consult with the person that attached the warning tag before starting. |
| Engine exhaust in an enclosed area | Start the engine and operate it in a well ventilated area. Vent the engine exhaust to the outside if started in an enclosed area. |
| Engine overheating or accelerated wear | Stop the engine according to the procedure described in the Operation and Maintenance Manual, 'Engine Stopping' topic (Operation Section). Do not use the Emergency Stop Button for normal stopping. Correct any problem that caused an emergency stop before restarting. |
| Loose or frayed electrical wires | Check daily and tighten loose wires, repair frayed wires before starting the engine. See specific starting instructions in the Operation and Maintenance Manual. |
| Improper grounding of the engine electrical system | Proper grounding is necessary for optimum performance and reliability. Use an engine-to-frame ground strap with a direct path to the battery. Ensure all grounds are tight and free of corrosion. |
| Engine shutdown due to certain conditions | The engine may shut down if it experiences: Engine overspeed, high aftercooler coolant temperature, high jacket water temperature, high crankcase pressure, or low engine oil pressure. Except for an overspeed shutdown, the monitoring system can be overridden. |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.
Parts
49| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 10R9951 | Head Gaskets | 1 | Gasket | Amazon eBay |
| 113-8432 | Front seal | Seal | Amazon eBay $128.48 | |
| 133-5673 | Fuel/Water Separator | 1 | Fuel filter | Amazon $47.30 eBay $19.99 eBay $19.99 KuduParts $19.00 FridayParts $20.99 |
| 141-7116 | V-belt | 1 | Belt | eBay $31.99 FridayParts $22.60 |
| 174-6854 | Hydrosolv 100 liquid cleaner, 19 L (5 US gallon) | 1 | Fluid | Amazon eBay |
| 1744947 | Aftercooler and Lines Gaskets | 1 | Gasket | Amazon eBay |
| 1R-0716 | Engine Oil | 1 | Oil filter | Amazon $52.99 eBay $44.90 eBay $44.90 KuduParts $80.00 FridayParts $81.99 |
| 1R-0749 | Fuel Secondary - ADV | 1 | Fuel filter | Amazon $90.99 Amazon $19.99 eBay $135.88 eBay $135.88 KuduParts $17.00 FridayParts $47.50 |
| 1R-0755 | High Efficiency Fuel Filter | 1 | Filter | Amazon $20.99 eBay $34.99 eBay $96.90 KuduParts $54.00 FridayParts $71.99 |
| 1R-1808 | Engine Oil - ADV | 1 | Oil filter | Amazon $70.99 eBay $141.00 eBay $59.99 KuduParts $80.00 FridayParts $81.99 |
| 1R0719 | Filter oil | Oil filter | eBay $20.00 FridayParts $31.32 KuduParts $58.00 | |
| 1R0726 | Filter oil | Oil filter | eBay $39.99 KuduParts $17.00 FridayParts $19.48 | |
| 1R0741 | Filter hydraulic | Hydraulic filter | eBay $22.00 | |
| 1R0750 | Filter fuel | Fuel filter | Amazon $16.99 eBay $33.80 eBay $33.80 KuduParts $17.00 FridayParts $29.50 | |
| 1R0755 | Filter fuel | Fuel filter | Amazon $20.99 eBay $34.99 eBay $96.90 KuduParts $54.00 FridayParts $71.99 | |
| 1R0756 | Filter fuel | Fuel filter | Amazon $28.31 eBay $18.99 eBay $18.99 KuduParts $33.00 FridayParts $34.98 | |
| 1U-5490 | Hydrosolv 4165 liquid cleaner, 19 L (5 US gallon) | 1 | Fluid | Amazon eBay |
| 1U-5492 | Hydrosolv 100 Liquid Cleaner, 19 L (5 US gal) | Fluid | eBay | |
| 1U-5718 | Vacuum Pump | 1 | Pump | Amazon eBay $87.99 |
| 1U-8804 | Hydrosolv 100 Liquid Cleaner, 4 L (1 US gal) | Fluid | eBay | |
| 1U-8812 | Hydrosolv 4165 Liquid Cleaner, 4 L (1 US gal) | Fluid | eBay | |
| 222-5152 | Water pump repair kit | Pump | eBay $239.99 | |
| 2322507 | Manifold Gaskets | 1 | Gasket | Amazon eBay |
| 2322521 | Turbocharger Gaskets | 1 | Gasket | Amazon eBay |
| 2322522 | Reman Injectors | 1 | Injector | Amazon eBay |
| 2342795 | Injector Seals/Gaskets | 1 | Gasket | Amazon eBay |
| 248-5513 | Thermostat | Thermostat | Amazon eBay $39.95 eBay $43.00 FridayParts $30.31 SinoCMP $59.00 | |
| 3S3875 | Filter fuel | Fuel filter | eBay $49.99 | |
| 4W3864 | Water pump seal | Seal | eBay $9.27 | |
| 5N-5561 | Silicone Lubricant | Fluid | Amazon eBay | |
| 8N6309 | Air filter outer | Air filter | eBay $89.68 KuduParts $185.00 FridayParts $290.20 | |
| 8T-5571 | Hydrosolv 100 - 208 L (55 US gallon) | Fluid | eBay | |
| 8T-7570 | Hydrosolv 4165 - 208 L (55 US gallon) | Fluid | eBay | |
| 9G8010 | Switch | Sensor | eBay $39.00 FridayParts $16.90 | |
| 9S-8140 | Pressurizing Pump | Pump | Amazon eBay | |
| ESD5526 | Speed Controller | Speed controller | Amazon eBay | |
| 138-8440 | Component cleaner | Service part / kit | Amazon eBay | |
| 1440725 | Connecting rod | Service part / kit | Amazon eBay $630.00 | |
| 169-8373 | Fluid Sampling Bottle | 1 | Service part / kit | Amazon eBay $29.99 |
| 1743191 | Reman Cylinder Heads | 1 | Service part / kit | Amazon eBay |
| 249-0437 | Oxidation Catalyst Assembly - Round | 1 | Service part / kit | Amazon eBay |
| 4C-9301 | Coolant Conditioner Test Kit | 1 | Service part / kit | Amazon eBay $30.00 |
| 5P-3413 | Pipe Sealant | 1 | Service part / kit | eBay $12.37 |
| 8T-5296 | Coolant Conditioner Test Kit | 1 | Service part / kit | Amazon eBay eBay |
| 9S-3263 | Compound for the shoulder of a new zinc rod | 1 | Service part / kit | eBay $30.78 |
| 9S-4030 | Thread Lock | Service part / kit | eBay | |
| LEDE4767 | ELECTRIC powerprofile ©2004 Caterpillar All Rights Reserved | Service part / kit | Amazon eBay | |
| PEHJ0271 | Cat® Emissions Upgrade Kits for Select 3500 Marine Engines | Service part / kit | Amazon eBay | |
| PEHJ0287 | Cat® Performance Upgrade Kits for Select 3508, 3512, and 3516 Marine Engines | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| 3.8 | 1.0 | ||
| 100% | 191.8 | 50.6 | |
| Continuous | 5.0 | 1.3 | |
| Prime | 100% | 259.8 | 68.6 |
| Standby | 100% | 297.8 | 78.7 |
Available documents
This page was generated from the 63 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.