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Caterpillar — Aftercooler Core - Inspect/Clean

Maintenance

From a Caterpillar owner's manual covering: 3508, 3512, 3516. Check it applies to your exact model before use.

Applies to: Caterpillar 3508, Caterpillar 3512, Caterpillar 3516, Caterpillar 3508B engine

Before you start

  • Do not use a high concentration of caustic cleaner
  • Do not use high pressure when the fins are cleaned

Procedure

  1. Remove the core.
  2. Turn the aftercooler core on one side; remove accessible debris.
  3. Back flush the core with cleaner.
  4. Remove the drain plug; steam clean the core; flush the fins.
  5. Wash the core with hot, soapy water.
  6. Flush thoroughly with clean, fresh water until clear.
  7. Dry the core with compressed air opposite to normal flow direction.
  8. Inspect O-rings/seals; pressure test for leaks; install the core.

Specs & values

  • Maximum air pressure at nozzle less than 205 kPa (30 psi)
  • Use two to five percent Hydrosolv cleaner concentration

Full service-parts list: Caterpillar 3508 →, Caterpillar 3512 →, Caterpillar 3516 →, Caterpillar 3508B engine →

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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