HomeControllersEMCP 4.3

EMCP 4.3 Controller

The EMCP 4.3 is a generator-set controller. It is used on generator sets from Caterpillar, including the 3512, 3516, 3516C HD and EMCP 4.

6
Generator sets
Caterpillar
Brand
1120–2000 kW
Power range
Diesel
Fuel

Troubleshooting

11

Symptoms & remedies

Symptom
shutdown-type events
Protect lamp state is being sent by a different module
MGDL Configuration Error Event (SPN-FMI: 625-14)
MGDL Control is Offline Event (SPN-FMI: 625-31)
MGDL Communications Failure Event (SPN-FMI: 625-19)
Software Version (Protocol) Mismatch Event (SPN-FMI: 234-31)
Ethernet Port Abnormal Update Rate (SPN-FMI: 625-9)
Dead Bus Arbitration Failure Events (SPN-FMI: 2530-17 & 2530-1)
Dead Bus Inconsistent Sensing Event (SPN-FMI: 2530-2)
. . . 142
Warnings and Shutdowns

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Extracted directly from this controller's manual.

Generator sets using this controller

6
Caterpillar 3512Caterpillar 3516Caterpillar 3516C HDCaterpillar EMCP 4Caterpillar EMCP 4.3

Engines paired with this controller

3

Troubleshooting

6

Symptoms & remedies

SymptomRemedy
Engine exhaust in an enclosed areaStart the engine and operate it in a well ventilated area. Vent the engine exhaust to the outside if started in an enclosed area.
Engine overheating or accelerated wearStop the engine according to the procedure described in the Operation and Maintenance Manual, 'Engine Stopping' topic (Operation Section). Do not use the Emergency Stop Button for normal stopping. Correct any problem that caused an emergency stop before restarting.
Engine shutdown due to certain conditionsThe engine may shut down if it experiences: Engine overspeed, high aftercooler coolant temperature, high jacket water temperature, high crankcase pressure, or low engine oil pressure. Except for an overspeed shutdown, the monitoring system can be overridden.
Improper grounding of the engine electrical systemProper grounding is necessary for optimum performance and reliability. Use an engine-to-frame ground strap with a direct path to the battery. Ensure all grounds are tight and free of corrosion.
Loose or frayed electrical wiresCheck daily and tighten loose wires, repair frayed wires before starting the engine. See specific starting instructions in the Operation and Maintenance Manual.
Warning tag attached to the engine start switch or controlsDo NOT start the engine or move the controls. Consult with the person that attached the warning tag before starting.

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.