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Caterpillar 3512 — Aftercooler Core - Inspect/Clean

Maintenance

For the Caterpillar 3512, from the Caterpillar owner's manual.

Applies to: Caterpillar 3512, Caterpillar 3512B engine

Before you start

  • Do not use a high concentration of caustic cleaner
  • Do not use high pressure when the fins are cleaned

Procedure

  1. Remove the core.
  2. Turn the core on one side to remove accessible debris.
  3. Back flush the core with cleaner.
  4. Remove the drain plug.
  5. Steam clean the core and flush the fins.
  6. Wash the core with hot, soapy water.
  7. Flush the core with clean, fresh water until clear.
  8. Dry the core with compressed air in the reverse direction of normal flow.
  9. Inspect O-rings or seals; replace if damaged.
  10. Inspect for trapped debris; repeat cleaning if needed.
  11. Inspect for damage and pressure test to detect leaks.
  12. Install the core.

Tools required

  • Pressure test equipment Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Maximum air pressure at nozzle must be less than 205 kPa (30 psi)
  • Cleaner concentration two to five percent at temperatures up to 93 °C (200 °F)

Full service-parts list: Caterpillar 3512 →, Caterpillar 3512B engine →

Source: Caterpillar owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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