HomeCummins/OnanCummins/Onan MDKWB

Cummins/Onan MDKWB Generator Set

The Cummins/Onan MDKWB is a 7.5 kW (7.5 kVA) No. 2 diesel standby generator set powered by a Kubota D722B engine. It is available at 12 V, 60 Hz. It holds about 4.73 L (1.2 gal) of oil and 3.5 L (0.9 gal) of coolant. Starting uses battery rated 360 CCA at 12 V. The set measures 816.7×545.4×595.8 mm (32.2×21.5×23.5 in) and weighs about 204.1 kg (450 lb).

7 kW
Standby
0.719 L
Displacement
4.73 L
Oil capacity
5
Document types

How to read your Cummins/Onan serial & model number →

Specifications

FuelNo. 2 diesel
Frequency60.0 Hz
Standby power7 kW
Standby kVA7
Oil capacity4.73 L
Voltage options12 V
Battery cranking360 CCA
Battery voltage12 V
Coolant capacity3.5 L
Dimensions (L×W×H)816×545×595 mm
Dry weight204 kg

Engine

Kubota D722B
Displacement0.719 L
Rated speed3000 rpm

Maintenance & consumables

for the Kubota D722B
ItemSpecCapacityPart #Interval
Air filter find
Fuel filter find
Oil filter find
Belt find
Coolant2.0 liters
Coolant filterFlush/Clean Cooling System, Check for leakage around the filter gasket. Tighten the filter only enough to eliminate leaks. find
Oil3.78 liters

Common questions

What is the power rating of the Cummins/Onan MDKWB?

The Cummins/Onan MDKWB is rated 7 kW standby (7.5 kVA).

What engine does the Cummins/Onan MDKWB use?

The Cummins/Onan MDKWB is powered by the Kubota D722B engine.

What fuel does the Cummins/Onan MDKWB use?

The Cummins/Onan MDKWB runs on No. 2 diesel.

Troubleshooting

15

Symptoms & remedies

SymptomCauseRemedy
DizzinessGet out into the fresh air immediately. If symptoms persist, seek medical attention. Shut down the unit and do not operate until it has been inspected and repaired.
Muscular TwitchingGet out into the fresh air immediately. If symptoms persist, seek medical attention. Shut down the unit and do not operate until it has been inspected and repaired.
VomitingGet out into the fresh air immediately. If symptoms persist, seek medical attention. Shut down the unit and do not operate until it has been inspected and repaired.
Weakness and SleepinessGet out into the fresh air immediately. If symptoms persist, seek medical attention. Shut down the unit and do not operate until it has been inspected and repaired.
Inability to Think CoherentlyGet out into the fresh air immediately. If symptoms persist, seek medical attention. Shut down the unit and do not operate until it has been inspected and repaired.
Low Oil PressureOil level is low.Add oil to bring the level up to full mark. Inspect engine exterior for leaks and repair as necessary.
High Coolant TemperatureCheck coolant level in the exhaust manifold after allowing the engine to cool down. Ensure pump belt is OK and has proper tension. The raw water flow at the exhaust outlet should be about 3 gal./min. (11.4 liter/min.). Also check cooling system cleanliness.
High Exhaust TemperatureThe high exhaust temperature switch closes on temperature rise above 230° F (110° C). It closes to shut down the set if raw water flow is lost. It opens again when the temperature reaches about 190° F (88° C).
NO AC OUTPUT VOLTAGE AT RATED ENGINE RPMLoad circuit breakers closed, circuit open between brush block and voltage regulator, brushes stuck in holder or not making good contact with slip rings, opens or grounds in rotor, stator, incorrect field voltage, incorrect F1 and F2 leads installed on terminalsLocate cause of overload and correct as required, reset breaker or replace if bad, check continuity of circuit breakers and replace if necessary, check for open circuit between brush block and voltage regulator, release brushes if jammed in holder, clean slip rings if dirty, test continuity of rotor, stator, replace component if defective, test field voltage, check voltage regulator, examine brush block connections, connect brush leads to correct terminals
UNSTABLE OUTPUT VOLTAGE, ENGINE SPEED STABLEBroken wires or loose connections on voltage regulator assembly, brushes not OKCheck wiring harness from regulator assembly to end bell, repair as required, inspect brushes, repair wiring or replace as required, replace the voltage regulator
OUTPUT VOLTAGE TOO HIGH OR TOO LOWSet AC output overloadedRemove part of the set load
UNBALANCED GENERATOR OUTPUT VOLTAGELoad at generator terminals not removed, unbalanced output voltage still presentRemove load at generator terminals
Is battery dead?Check CB8 circuit breaker. If okay, jumper battery cable B+ connection to K9 starter so-lenoid terminal. Does engine crank? With S10(S12) in Start position, is battery voltage present between K9 terminal S and ground? If K9 does not energize, test per Checkout [D] and replace if bad. Is battery voltage present at K9 solenoid terminal with S10(S12) in Start position? Check battery per Checkout [A] and recharge or replace. Check battery charger operation per Checkout [C]. Check battery cables for clean tight connections (ref. Checkout [B]). Check K9 starter so-lenoid and motor: if bad, repair or replace. Check B+ wiring to S10(S12), and between S10(S12) and K9. Check NC contacts of K16 per Checkout [E]. Replace if bad.
Is engine getting fuel? Exhaust smoke should be blue-white and fuel flow steady from fuel return line.Incorrect fuel? See Operator’s Manual recommendations.Check fuel system: test fuel pump per Checkout [H], test fuel tank level, shut-off valves, fuel lines and connections, fuel filters, and injection pump. Okay? Does K12 fuel solenoid energize when S10(S12) is in Start position? Check B+ circuit through S10(S12). Test S11 per Checkout [G]. Test K12 per Checkout [F]. Check switch S10(S12) per Checkout [G]. Check heater relay per Checkout [E]. Check heater wiring.
Has control circuit breaker CB8 opened?Check B+ wiring for shorts to ground causing excessive current draw. If none, check control circuit breaker CB8 for improper wiring. Check fuel solenoid adjustment. Does set stop when start switch is released? Does run relay K13 energize and contacts close when generator set comes up to operating speed? Check NC contacts of K15 shutdown relay. Check diode CR12. Check for AC voltage build-up during cranking. Check engine monitors for proper operation and wiring. See engine troubleshooting data in engine service manual.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Repair guides

1

Step-by-step procedures compiled from the Cummins/Onan service manual for this model.

Parts

26
Part #DescriptionQtySystem
100-3478-01Sea Water Pump Impeller Kit - 22Pump PartsGeek
100-3478-07Fuel Filter - 2**2Fuel filter PartsGeek
132-0310Sea Water Pump Impeller kit w/cover & gasketImpeller PartsGeek
132-0311Sea Water Pump ImpellerImpeller PartsGeek
149-1914-01Fuel Filter Element (Remote)1Fuel filter PartsGeek
149-2106Fuel Filter Element1Fuel filter Amazon eBay $36.99 PartsGeek
155-2033Stainless Steel Exhaust Elbow, 90 degrees, 2 inch OD1Hose PartsGeek
155-3147Water Separator with Resonator (WL & RES)1Fuel filter PartsGeek
185-5421Plug, Glow4Glow plug Amazon eBay PartsGeek
185-5801Oil FilterOil filter PartsGeek
503-1353Wet Exhaust Hose1Hose PartsGeek
511-0183Water Pump BeltBelt PartsGeek
810-239Air Filter1Air filter PartsGeek
810-245Oil Filter1Oil filter PartsGeek
810-246Fuel Filter1Fuel filter PartsGeek
810-247Pump Belt1Belt PartsGeek
810-253Coolant Filter1Coolant filter PartsGeek
FS1886sThrottle Control LeversThrottle control levers PartsGeek
M1928-1sSTART/STOP/PREHEAT SWITCStart/stop/preheat switch PartsGeek
M1928sBrush Block AssemblyBrush block PartsGeek
130-4434Zinc Pencil1Service part / kit eBay $32.94 PartsGeek
155-2030Waterlift Muffler (WL)1Service part / kit PartsGeek
185-5523Crankcase Breather1Service part / kit PartsGeek
CS1312-1CROSS-SECTION VIEW HULL STRAINER SEA COCK RECOMMENDED WATER STRAINER OR FILTER FLUSH THROUGH-HULL FITTING TO GENSETService part / kit PartsGeek
EXS1191Ssiphon break1Service part / kit PartsGeek
EXS1192ssiphon break1Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Full_load100%0.52
Half_load50%0.37
Prime
Standby

Available documents

Spec sheet — 981-0262C Onan MDKUB MDKWB Spec A-E Parts Manual (3-2000) (Cummins/Onan)Operator's manual — 981-0151 Onan MDKUB MDKWB Operator's Manual (11-2009) (Cummins/Onan)Operator's manual — 981-0151B Onan MDKUB MDKWB Operator's Manual (1-1998) (Cummins/Onan)Reference — 981-0602 Onan MDKUB MDKWB Spec E-J Install Manual (2-2010) (Cummins/Onan)Parts manual — 981-0262 Onan MDKUB MDKWB Spec A-G Parts Manual (7-2014) (Cummins/Onan)Parts manual — DK-Kohler (Cummins/Onan)Parts manual — F-0672M Cummins-Onan Marine Generator Accy & Support Catalog (07-2003) (Cummins/Onan)Parts manual — F-1229D Onan Marine Service Parts & Maintenance Schedule Card (09-2002) (Cummins/Onan)Parts manual — cruisekitorderService manual — 981-0134 Onan MDKUB MDKWB Operator's Manual (4-1994)Service manual — 981-0145 Onan MDKUB MDKWB Operator's Manual (7-1994) (Cummins/Onan)Service manual — 981-0512 Onan MDKUB MDKWB Service Manual (6-1994) (Cummins/Onan)