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Cummins/Onan — Set Removal - Disconnecting Generator Set Systems

Repair & overhaul

From a Cummins/Onan service manual — check it applies to your exact model before use.

Applies to: Cummins/Onan MDKUB, Cummins/Onan MDKWB

Before you start

  • Leakage of fuel presents fire or explosion hazard; ensure no ignition sources are nearby

Procedure

  1. Disconnect the generator set negative (-) battery cable at the battery terminal
  2. Disconnect the generator set positive (+) battery cable from the wire harness
  3. Disconnect the remote control plug wire from the generator set (if applicable)
  4. Disconnect the generator load wires; tag for identification when reconnecting
  5. Disconnect the exhaust system and support brackets or hangers
  6. Disconnect the sea water cooling system and its supports
  7. Disconnect the fuel line at the genset housing; plug the end to prevent leakage
  8. Verify the set is adequately supported before loosening mounting bolts or supports

Full service-parts list: Cummins/Onan MDKUB →, Cummins/Onan MDKWB →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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