| Clearance | Air shutoff damper plunger distance A (minimum) | 18.3 | mm | 0.72 inch; replace plunger if less |
| Clearance | Air shutoff damper plunger distance A (replace if less than) | 18.3 | mm | |
| Clearance | Bearing bracket step minimum | less than 0.0762 | mm | |
| Clearance | Coolant level below bottom of filler pipe | 13 | mm | no sight gauge |
| Clearance | Coolant level below bottom of filler pipe (engines without recovery tank) | within 13 | mm | 0.5 inch |
| Clearance | Coolant level below filler pipe bottom (no sight gauge) | 13 | mm (0.5 in) | |
| Clearance | Crankshaft vibration damper plunger - minimum wear dimension A | 18.3 | mm (0.72 in) | |
| Clearance | Fan clearance (A) between cover edge and fan blade tip | 10 | mm | four cylinder turbocharged engine |
| Clearance | Fan clearance (A) between cover edge and fan blade tip | 5 | mm | three cylinder engine |
| Clearance | Fan clearance (A) between cover edge and fan blade tip | 8 | mm | four cylinder turbocharged aftercooled engine |
| Clearance | Generator bearing bracket step | less than 0.0762 | mm (0.0030 inch) | |
| Clearance | Magnetic Pickup Back-off from Flywheel Ring Gear | 180 +/- 15 | degrees (1-1/2 turn CCW) | |
| Clearance | Speed/timing sensor sliphead extension | 4 | mm | minimum |
| Clearance | Turbocharger Shaft End Play | 0.076 to 0.203 | mm (0.003 to 0.008 in) | |
| Clearance | Turbocharger end play | .003 inch (0.07 mm) to .008 inch (0.203 mm) | | checked with a dial indicator |
| Clearance | Water pump leakage considered normal as engine cools | small amount | | water pump seal is lubricated by coolant in the cooling system |
| Gap | Air shutoff damper plunger distance A (replace if less) | 18.3 | mm | |
| Gap | Coolant level below bottom of filler pipe (no sight gauge) | within 13 | mm (.5 inch) | |
| Gap | Fan/alternator belt deflection | 2 inch (1 cm) | | with 25 lb. (110 N) force midway between the pulleys |
| Other | Air cleaner element cleaning limit | six times | | replace at least once per year regardless |
| Other | Air starting motor lubricator oil release rate | two drops per 30 seconds | | constant rate of air flow |
| Other | Alternator and fan belt tension | 535 | N | at center of longest free length |
| Other | Alternator belt deflection | 13 to 19 | mm | 110 N (25 lb) of force applied midway between the pulleys; 0.50 to 0.75 inch |
| Other | Alternator belt tension, new belt | 400 N (90 lb) to 489 N (110 lb) | N (lb) | new belt |
| Other | Alternator belt tension, used belt | 267 N (60 lb) to 356 N (80 lb) | N (lb) | used belt in operation 30 minutes or more at rated speed |
| Other | Altitude capability without derate | 1525 | m | |
| Other | Altitude capability without derate | 800 | m | |
| Other | Ammeter | Slightly Positive | | gauge range |
| Other | Belt tension adjustment threshold | 250 | N | adjust belt to 535 N if below this value |
| Other | Belt tension deflection | 0.50 to 0.75 | inch | 110 N (25 lb) force midway between pulleys |
| Other | Belt tension deflection | 13 to 19 | mm | 110 N (25 lb) force midway between pulleys |
| Other | Caterpillar Fast Acting Cooling System Cleaner concentration | 0.5 | L per 15 L | 1 pint per 4 US gal of cooling system capacity |
| Other | Chlorine content limit for heat exchanger cleaning water | more than 300 | ppm | water containing more than 300 ppm of chlorine should not be used |
| Other | Coolant Sample (Level 1) interval for Cat DEAC | 250 | hours | |
| Other | Coolant fill rate | 5 U.S. gallons (19 liters) per minute or less | | to help avoid air locks |
| Other | Coolant level below filler pipe bottom | 13 | mm | |
| Other | Cooling system cleaner amount (heavy deposits) | 0.5 | L per 3.8 to 7.6 L capacity | 1 pint per 1 to 2 US gal |
| Other | Cooling system cleaner amount (normal deposits) | 0.5 | L per 15 L capacity | 1 pint per 4 US gal |
| Other | Cooling system cleaner dosage - heavy deposits or plugging | 0.5 L per 3.8 to 7.6 L | (1 pint per 1 to 2 US gal) | |
| Other | Cooling system cleaner dosage - normal | 0.5 L per 15 L | (1 pint per 4 US gal) | |
| Other | Cooling system cleaning duration (heavy deposits) | 90 | minutes | minimum, coolant at least 82 C (180 F) |
| Other | Cooling system cleaning duration (normal deposits) | 30 | minutes | minimum, coolant at least 82 C (180 F) |
| Other | Cooling system conditioner concentration | new or reconditioned engine: 3% to 6% concentration; add 1 pint (.50 liters) for each 4 gal. (15.14 liters) of coolant to obtain 3% concentration. Thereafter: add 1 pint (.50 liters) for each 16 gal. (60.50 liters) of coolant to maintain 3% concentration. | | |
| Other | Cooling system coolant level (filler pipe / sight glass) | within 13 | mm (0.5 inch) | below bottom of filler pipe |
| Other | Cooling system fill rate | 19 | L/min | maximum |
| Other | Cooling system fill rate | no faster than 19 | L per minute | 5 US gal per minute to avoid air locks |
| Other | Cooling system fill rate (maximum) | 19 | L per minute | to avoid air locks |
| Other | Cooling system fill rate maximum | 19 | L/min | |
| Other | Crankshaft vibration damper max temperature | 93 | °C (200°F) | during operation, infrared thermometer check |
| Other | Crankshaft vibration damper without sampling port - max life | 20000 | hours | |
| Other | Damper fluid viscosity degradation limit | 20 | percent | majority of applications |
| Other | Damper fluid viscosity degradation limit (Hasse & Wrede) | 20 | percent | majority of applications |
| Other | Damper operating hours before rebuild/replace (damper without sampling port) | 20000 | hours | |
| Other | Damper without sampling port - rebuild/replace interval | 20000 | hours | or at major overhaul |
| Other | Electric fuel priming pump operating time | 90 | seconds | |
| Other | Engine oil supplemental filtration | 12 qt. supplemental oil filtration system extends the normal interval for CD oils to 16,500 miles | | |
| Other | Engine rotation (flywheel end) | Counterclockwise | | |
| Other | Engine valve rotator operation | should turn slightly when valves close | | |
| Other | Fast Acting Cooling System Cleaner amount | 0.5 L per 15 L | L | cooling system capacity, normal deposits |
| Other | Fast Acting Cooling System Cleaner amount | 0.5 L per 3.8 to 7.6 L | L | cooling system capacity, heavy deposits |