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Caterpillar 3616 Generator Set

The Caterpillar 3616 is a 2250 kW (7150 kVA) diesel standby generator set powered by a Caterpillar 3054C engine. It is available at 50 V, 12470 and 50 Hz. It holds about 9 L (2.4 gal) of oil and 18 L (4.8 gal) of coolant, with a maximum ambient rating of 3000 °C. The set measures 5482×1741×3550 mm (215.8×68.5×139.8 in) and weighs about 29950 kg (66028 lb).

2250 kW
Standby
4.4 L
Displacement
9.0 L
Oil capacity
4
Document types

How to read your Caterpillar serial & model number →

Specifications

Fueldiesel
Frequency50.0 Hz
Standby power2250 kW
Standby kVA7150
Prime power4840 kW
EmissionsNC
Oil capacity9.0 L
Voltage options50 V
Phase12470
Max ambient3000 °C
Dimensions (L×W×H)5482×1741×3550 mm
Dry weight29950 kg

Engine

Caterpillar 3054C
Oil capacity9.0 L
Coolant capacity18.0 L
Displacement4.4 L
AspirationNA, T, TA
Rated speed2200 rpm

Filters for the Caterpillar 3054C

5

Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.

SystemFilterDescriptionCross-references
Oil filterP554407Lube Filter, Spin-On Full FlowCATERPILLAR 2409393, CATERPILLAR 7W2326, NAPA 1459, BALDWIN BT237 KuduParts $25.00 FridayParts $26.84
Oil filterP551807Lube Filter, Spin-On Full FlowCATERPILLAR 1R0058, CATERPILLAR 1R1807, NAPA 1791, NAPA 7791 KuduParts $31.00
Fuel filterP502420Fuel Filter, CartridgeCATERPILLAR 2526338, CATERPILLAR 4415111, NAPA 600488, CLAAS 0011377510 buy

Listed for this engine in only one kind of machine, so they may depend on how the engine was installed:

SystemFilterDescriptionCross-references
Fuel / water separatorP551423Fuel Filter, Water Separator Spin-OnCATERPILLAR 1561200, NAPA 3531, NAPA 600091, NAPA 600092 KuduParts $18.00 FridayParts $20.00
Fuel / water separatorP551424Fuel Filter, Water Separator Spin-OnCATERPILLAR 1383096, CATERPILLAR 1383098, NAPA 3532, NAPA 600094 KuduParts $16.00 FridayParts $18.50

Maintenance & consumables

for the Caterpillar 3054C
ItemSpecCapacityPart #Interval
Air filter—500 hr
Fuel filter—1000 hr
Oil filter—500 hr
Battery—
BeltCorrect tension 535 N (120 lb)—25 hr
CoolantMax 6% SCA with coolant; max 8% SCA with water—6000 hr
Oil—500 hr
Spark plugReplace spark plugs every 1,000 hours or as needed.—1000 hr

Compatible filters for the Caterpillar 3054C — cross-referenced via Donaldson. Options to verify against your serial number, not confirmed for this exact unit.

  • Air filter: Caterpillar 2788275 Caterpillar 2788276 Caterpillar D141106 Caterpillar 2229020 Caterpillar 2065234
  • Fuel filter: Caterpillar 1512409 Caterpillar 1R0753 Caterpillar 1R0763 Caterpillar 8N9803 Caterpillar 4415111
  • Oil filter: Caterpillar IR1807 Caterpillar 2409393 Caterpillar 1W3300 Donaldson P551807 Donaldson P554407

Service intervals

4
ItemActionHoursMonthsNotes
oilChange500 hr3000 Series service intervals increased to 500 hours as standard (3013C, 3024C, 3054, 3056)
minor overhaulOther20000 hr3600 engines designed to run 20 000 hours between minor overhauls using No. 2 fuel
major overhaulOther40000 hr3600 engines designed to run 40 000 hours between major overhauls using No. 2 fuel
cylinder liners and pistonsOther80000 hr3600 cylinder liners and pistons designed for 80 000 hours using No. 2 fuel

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

13
TypeItemValueUnitCondition
OtherGross Input Torque (TH55-E70)12 667N•m (9350 lb-ft)
OtherGross Input Torque (TH55-E90)12 677N•m (9350 lb-ft)
OtherRating condition (diesel 7 L and higher)99 kPa (29.31 in Hg) dry barometer, 25°C (77°F)SAE J1995 inlet air standard
OtherRating condition (diesel up to 6.6 L)100 kPa (29.5 in Hg) total barometric pressure, 1 kPa (.295 in Hg) vapor pressure, 25°C (77°F)ISO/TR14396 inlet air standard
OtherRating condition (gas)100 kPa (29.61 in Hg) and 25°C (77°F)SAE J1349 standard
OtherStall Torque Ratio (TH55-E70)2.23
OtherStall Torque Ratio (TH55-E90)2.23
PressureUnit injector fuel injection pressure1240bar (18 000 psi)
PressureWS255 pump plunger load238,000lb (107,960 kg)
PressureWS273XD pump plunger load275,000lb (124 738 kg)
PressureWS305XD pump plunger load250,000lb (113 398 kg)
SpeedMaximum Input Speed (TH55-E70/TH55-E90 transmissions)1970rpm
SpeedRated Input Speed (TH55-E70/TH55-E90 transmissions)1900rpm

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantCat DEACDiesel; 3,000 Service Hours or Three Years; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat ELCDiesel; 12,000 Service Hours or Six Years; add Cat ELC Extender at 6,000 service hours or one half of service life; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat NGECNatural Gas; 16,000 Service Hours or Three Years; use interval that occurs first
Engine oilEPA 2D 89.330-96 (fuel reference, Diesel <6.6 L, density 0,845-0,850 kg/L a 15 °C)Reference condition only, not a lubricant recommendation
Engine oilCat NGEONatural Gas
Engine oillow sulfated ash oilRequired for U.S. EPA Tier 4 Final, EU Stage IV engines.
Engine oilCat Arctic DEO SYN SAE 0W-30-40°C to 30°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SYN SAE 5W-40-30°C to 50°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SAE 10W-30-18°C to 40°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SAE 15W-40-9°C to 50°CEngine Crankcase; Industrial Engines
FuelUltra Low Sulfur Diesel (ULSD)Contains less than or equal to 15 parts per million sulfur (mg/kg); required for U.S. EPA Tier 4 Final, EU Stage IV engines. B20 biodiesel capability available.
Fuel35° API gravity, LHV 42 780 kJ/kg (18,390 btu/lb)SAE J1995Diesel engines 7 liter and higher; used at 29°C (84.2°F) with density 838.9 g/L
FuelEPA 2D 89.330-96EPA 2D 89.330-96Diesel engines up to 6.6 liter; density 0.845-0.850 kg/L @ 15°C (59°F); fuel inlet temperature 40°C (104°F)
FuelNo. 2 fuel3600 engines designed for 80 000 hours on No. 2 fuel; ratings based on API gravity of 35 at 15 C (60 F), LHV of 42 780 kJ/kg used at 29 C (84 F) with a density of 838.9 g/L
Fueldry natural gas, LHV 35.54 MJ/Nm3 (905 btu/ft3)Gas ratings based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F)
GreaseCat Generator Set GreasePart Number 108-8611

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Caterpillar 3616?

The Caterpillar 3616 is rated 2250 kW standby (7150.0 kVA).

Which engine powers the Caterpillar 3616?

The Caterpillar 3616 is powered by the Caterpillar 3054C engine.

Is the Caterpillar 3616 diesel or gas?

The Caterpillar 3616 runs on diesel.

What is the oil capacity of the Caterpillar 3616?

The Caterpillar 3054C engine in the Caterpillar 3616 has an oil capacity of 9.0 liters.

What is the cooling system capacity of the Caterpillar 3616?

The Caterpillar 3616 cooling system holds 18 liters (4.8 US gallons) for the engine, per the manufacturer specification sheet.

What is the continuous rating of the Caterpillar 3616?

The Caterpillar 3616 is rated 4840 kW prime (6500 kVA), against 2250 kW standby.

What is the dry weight of the Caterpillar 3616?

The Caterpillar 3616 has a dry weight of 29950 kg (66028 lb).

What voltages is the Caterpillar 3616 available in?

The Caterpillar 3616 is offered in 50 V, 12470-phase.

Which oil filter part number does the Caterpillar 3616 take?

The Caterpillar 3616 uses oil filter part numbers CATERPILLAR IR1807, CATERPILLAR 2409393.

Which fuel filter part number does the Caterpillar 3616 take?

The Caterpillar 3616 uses fuel filter part numbers CATERPILLAR 1512409, CATERPILLAR 1R0753.

Which air filter part number does the Caterpillar 3616 take?

The Caterpillar 3616 uses air filter part numbers CATERPILLAR 2788275, CATERPILLAR 2788276.

Parts

71
Part #DescriptionQtySystem
035-8059Glow plugGlow plug eBay $23.22 FridayParts $13.25
102-9720Cleaning Kit (detergent and oil for AIRSEP air cleaner elements)Air filter eBay
110-6326Air Primary1Air filter Amazon eBay $40.00 NAPA $62.25 KuduParts $30.00 FridayParts $131.99
123-2367Air Primary1Air filter Amazon eBay $89.77 NAPA $62.83 KuduParts $30.00 FridayParts $32.00
133-5673Fuel/Water Separator1Fuel filter Amazon eBay $19.99 eBay $19.99 NAPA $70.35 KuduParts $19.00 FridayParts $20.99
138-3100Filter water separatorFuel filter eBay $14.99 KuduParts $34.00
138-6744Water pump repair kit1Pump eBay $179.99
142-5867Front sealSeal eBay $41.66 FridayParts $39.38
142-5868Rear sealSeal eBay $45.71 FridayParts $26.95
161-4113Oil pumpPump eBay $1200.00 NAPA $726.04 FridayParts $510.00
1R-0716Engine Oil1Oil filter Amazon eBay $44.90 eBay $44.90 NAPA $33.79 NAPA $33.79 KuduParts $80.00 FridayParts $81.99
1R-0749Fuel Secondary - ADV1Fuel filter Amazon Amazon eBay $135.88 eBay $135.88 NAPA $28.51 NAPA $28.51 KuduParts $17.00 FridayParts $47.50
1R-1808Engine Oil - ADV1Oil filter Amazon eBay $141.00 eBay $59.99 NAPA $45.70 NAPA $45.70 KuduParts $80.00 FridayParts $81.99
1R0716Filter oilOil filter Amazon eBay $44.90 eBay $44.90 NAPA $33.79 NAPA $33.79 KuduParts $80.00 FridayParts $81.99
1R0749Filter fuel1 case (12 x 1 quart)Fuel filter Amazon Amazon eBay $135.88 eBay $135.88 NAPA $28.51 NAPA $28.51 KuduParts $17.00 FridayParts $47.50
1U-5490Hydrosolv 4165 liquid cleaner, 19 L (5 US gallon)Fluid Amazon eBay
1U-5492Hydrosolv 100 Liquid Cleaner, 19 L (5 US gal)Fluid eBay
1U-5718Vacuum Pump1Pump Amazon eBay $87.99
1W1700Lift/transfer pumpPump eBay $168.00 FridayParts $65.00 SinoCMP $129.00
225-3150Starter motor1Starter eBay $699.99 SinoCMP $289.00
339-7767AlternatorAlternator eBay $147.25 FridayParts $157.50
3616BCat 3616B gas engine2Engine Amazon eBay
384-8611Lift/transfer pumpPump eBay $358.00 SinoCMP $219.00 KuduParts $312.00 FridayParts $322.09
3T8705Glow plugGlow plug eBay $13.99 FridayParts $19.56
3T8706Glow plugGlow plug eBay $33.96 FridayParts $47.99
4N1151Gasket oil panGasket eBay $15.24
4P-7610Magnetic Pickup Group (engine speed/timing sensor in flywheel housing)Sensor Amazon eBay eBay
4W8063ThermostatThermostat eBay $12.55 FridayParts $18.99
5N-5561Silicone LubricantFluid Amazon eBay
6N6798V-beltBelt eBay $41.15 NAPA $40.08
6T1395AlternatorAlternator eBay $444.93 NAPA $392.01 FridayParts $223.95
7W-2326Engine Oil1Oil filter Amazon eBay $24.82 eBay $14.00 KuduParts $25.00 FridayParts $26.85
7W-2327Engine Oil2Oil filter Amazon eBay $22.00 eBay $22.00 NAPA $20.60 NAPA $20.60 FridayParts $149.99
7W2327Filter oilOil filter Amazon eBay $22.00 eBay $22.00 NAPA $20.60 NAPA $20.60 FridayParts $149.99
8S-2245Injection Cleaning Tool GroupInjector eBay
9G8010SwitchSensor eBay $39.00 FridayParts $16.90
9L6639V-beltBelt eBay $19.99 NAPA $37.22
ECC328Speed ControllerSpeed controller Amazon eBay
G3516Cat G3516 lean-burn gas engine2Engine Amazon eBay $44.99 FridayParts $19.48
G3520CCat G3520C natural gas generator set with Cat Oxidation Catalysts6Genset Amazon eBay $1799.00 FridayParts $42.89
PF-300CPneumatic Tire1Pump Amazon eBay $195.60 FridayParts $40.95
PS-300CPneumatic Tire1Pump Amazon eBay $195.60 FridayParts $99.00
RE506105STARTER (12 V)1Starter Amazon eBay $146.29 FridayParts $317.99
RE528929STARTER3054Starter Amazon eBay $272.95 FridayParts $241.13
RE532716SHORT BLOCK ASSEMBLY (Also Order Engine Overhaul Gasket Kit and Cylinder Head Bolt Kit)1Gasket Amazon eBay
SE501853STARTER (REMAN FOR RE506105) (12 V)1Starter Amazon eBay $307.99
0676879Connecting rodService part / kit Amazon eBay $74.38 FridayParts $77.56
169-8373Fluid Sampling Bottle1Service part / kit Amazon eBay $29.99
174-6854Hydrosolv 100 liquid cleaner, 19 L (5 US gallon)Service part / kit Amazon eBay NAPA $10.64
2255441Connecting rod (Grade L)Service part / kit Amazon eBay $68.18 FridayParts $94.00
2255453Connecting rod (Grade J)Service part / kit Amazon eBay $82.72 FridayParts $79.86
2255454Connecting rod (Grade H)Service part / kit Amazon eBay $91.14 FridayParts $104.50
249-0439Oxidation Catalyst Assembly - RoundService part / kit Amazon eBay
249-0474Oxidation Catalyst Assembly - RectangleService part / kit Amazon eBay
249-0476Oxidation Catalyst Assembly - RectangleService part / kit Amazon eBay
249-0477Oxidation Catalyst Assembly - RectangleService part / kit Amazon eBay
256-0331Oxidation Catalyst Assembly - RoundService part / kit Amazon eBay
2562235Connecting rodService part / kit Amazon eBay $100.08
4C-9301Coolant Conditioner Test Kit1Service part / kit Amazon eBay $30.00
5P-3413Pipe Sealant1Service part / kit eBay $12.37
8N1728Connecting rodService part / kit Amazon eBay $249.99
8T-5296Coolant Conditioner Test KitService part / kit Amazon eBay eBay
9S-3263Thread lock1Service part / kit eBay $30.78
C11/C13Cat® Engines with ACERT® TechnologyService part / kit buy
C15/C18Cat® Engines with ACERT® TechnologyService part / kit buy
C27/C32Cat® Engines with ACERT® TechnologyService part / kit buy
C6.6Cat® Engines with ACERT® TechnologyService part / kit KuduParts $130.00
LEXE0363-00January 2012Service part / kit Amazon eBay
QEHQ1025Not explicitly stated in the documentService part / kit Amazon eBay
QEHQ9778-01Replaces QEHQ97781Service part / kit Amazon eBay
QEHQ9995Not explicitly stated12/03Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Continuous25%185.448.9
Continuous50%315.083.0
Continuous75%447.5118.0
Continuous100%585.0154.4
Prime25%162.542.9
Prime50%287.275.8
Prime75%463.0109.0
Prime100%537.2141.8

Available documents

Engine spec — Cat 3616 Propulsion Spec Sheets (Caterpillar)Engine spec — LECH3874-02 (Caterpillar)Engine spec — LECH3874-07 (Caterpillar)Engine spec — LEDH1045-02 (Caterpillar)Engine spec — LFDH5502-01 HR (Caterpillar)Engine spec — lecw2462-06 (Caterpillar)Engine spec — lfhh5447 (Caterpillar)Engine spec — lfhh5448 (Caterpillar)Engine spec — lfhh6261 (Caterpillar)Engine spec — lshh6258 (Caterpillar)Engine spec — lshh6261 (Caterpillar)Spec sheet — lehw0569 (Caterpillar)Spec sheet — lehw0629 (Caterpillar)Reference — Caterpillar-Oil-and-Gas-Ratings-Guide-2021-03 (Caterpillar)Reference — Final+Ratings+Guide LECW2462-15 9.8.11 (Caterpillar)Reference — Industrial rating guide (Caterpillar)Reference — LECW2462-25 1 oil gas (Caterpillar)Reference — LEGH0002 (Caterpillar)Reference — Ratings Guide Port LPCW2462-15 final LR (Caterpillar)Parts manual — Caterpillar Engines (Caterpillar)Parts manual — LEXE7582-02 (Caterpillar)

This page was generated from the 21 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.