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PowerCommand 2.3 Controller

The PowerCommand 2.3 is a generator-set controller. It is used on generator sets from Cummins/Onan, including the 125, 450 DFEJ, 500 DFEK and 750 DQCB.

37
Generator sets
Cummins/Onan
Brand
50–1200 kW
Power range
3
Fuel types

Troubleshooting

60

Fault codes

CodeMeaningCauseRemedy
101Engine continues to operate at reduced RPM.Indicates that the engine is operating in idle mode. When the set is operating in the RUN mode, grounding the engine idle input causes generator build-up to be inhibited and the engine to be governed at 800 RPM. When ground is removed from this input, the set returns to normal speed and voltage.
102Engine shuts down and will not crank.Indicates local or remote Emergency Stop.To reset the local Emergency Stop button: Pull the button out or turn the switch clockwise (button with arrow) and allow it to pop out. Move the Run/Off/Auto switch to Off. Press the Reset switch. Select Run or Auto, as required.
1123Shutdown After Battle Short
1124Delayed Shutdown
1131Battle Short Active
121SPEED SIGNAL LOSTIndicates that no magnetic pickup pulses were sensed for a Loss of Speed delay. If a magnetic pickup is disabled, this fault is not activated.
121Speed Signal Lost
1244Engine Normal Shutdown
1245CAN - Engine Shutdown
1246CAN - Unknown Engine Fault
1247CAN - Engine Unannounced Fault
1248CAN - Engine Warning Fault
1311Customer Inputs #1
1312Customer Inputs #2
1317Customer Inputs #3
1318Customer Inputs #4
1334Crit Scaler OR
1335Non-Crit Scaler OR
135OIL PRESS SENSOR OOR HIGHIndicates the oil pressure sensor output is out of range (OOR), high.
135Oil Pressure Sensor High
141OIL PRESS SENSOR OOR LOWIndicates the oil pressure sensor output is out of range (OOR), low.
141Oil Pressure Sensor Low
1416Fail To Shut Down
1416Fail to Shutdown
1417Power Down Failure
143PRE-LOW OIL PRESSUREIndicates the engine oil pressure is approaching an unacceptable level.
143Pre-Low Oil Pressure Sensor
1433Emergency Stop
1434Remote Emergency Stop
1435Low Coolant Temperature
1437FAULT HISTORY: 1 OF 24 CNTL HOURS 459 OCCURRENCES 5 ENGINE HOURS 334
1438Fail to Crank
144COOLANT SENSOR OOR LOWIndicates the coolant temperature sensor output is out of range (OOR), low.
144Coolant Temperature Sensor High
1442Weak Battery
1443Battery Failed
1444KW Overload
1445Short Circuit
1446High AC Voltage
1447Low AC Voltage
1448Under Frequency
1449Over Frequency
145COOLANT SENSOR OOR HIGHIndicates the coolant temperature sensor output is out of range (OOR), high.
145Coolant Temperature Sensor Low
146HIGH COOLANT TEMP WARNINGA. Reduce load if possible by turning off non-critical loads. b. Check air inlets and outlets and remove any obstructions to airflow. If engine can be stopped, follow 151 High Coolant Temp Alarm procedure.
146PRE-HIGH COOLANT TEMPIndicates that the engine is operating near cooling system capacity. Increase in load or higher ambient temperature may cause High Coolant Temp (code 151) shutdown.
146Pre-High Cool Temp
1461Loss of Field
1466Modem Failure
1468Network Error
1469Speed/Hz Match
1471Over Current
1472Over Current
151HIGH COOLANT TEMPIndicates that the engine coolant temperature is above normal and has reached the Shutdown trip point.
151HIGH COOLANT TEMP ALARMA. Check jacket water coolant level and replenish if low. Look for coolant leakage and repair if necessary. b. Check for obstructions to cooling airflow and correct as necessary. c. Check fan belt and repair if necessary. d. Reset control and restart after locating and correcting problem.
151High Coolant Temp
152LOW COOLANT TEMPA. Coolant heater not connected to power supply. Check for blown fuse or disconnected heater cord and correct as required. b. Check for low jacket water coolant level and replenish if required. Look for possible coolant leakage points and repair as required.
153INTAKE MANIFOLD TEMP OOR HIGHIndicates that the intake manifold temperature sensor is out of range (OOR), high.
154INTAKE MANIFOLD TEMP OOR LOWIndicates that the intake manifold temperature sensor is out of range (OOR), low.
155INTAKE MANIFOLD TEMP HIGHIndicates that the intake manifold temperature sensor is above normal and has reached

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.