Specifications
| Fuel | Diesel |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 20 kW |
| Standby kVA | 25 |
| Prime power | 18 kW |
| Emissions | 4i |
| Controller | Magnum Digital (MDC) |
| Alternator | Marathon 282NSL1505 (Class H insulation) |
| Voltage options | 120 V, 139 V, 208 V, 220 V, 240 V, 277 V, 440 V, 480 V |
| Phase | 1 and 3 |
| Rated current | 30 A |
| Power factor | 1 (1-phase), 0.8 (3-phase) |
| Circuit breaker | 90 A |
| Battery group | 24 |
| Battery cranking | 720 CCA |
| Battery voltage | 12 V |
| Battery quantity | 1 |
| Starting system | 12 V DC |
| Dry weight | 2368 kg |
| Wet weight | 4971 kg |
| Fuel tank | 931.0 L |
| Tank runtime | 127 hr |
Maintenance & consumables
for the Isuzu 4LE1NYGV-01 / 4LE1NYGV-03E| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Coolant | Refer to the engine operator's manual for coolant recommendations and proper mixture | — |
Service intervals
17| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| Winch and control | Inspect | 25 hr | Visually check after first operation, before each use, and semi-annually or after each 25 hours | |
| Winch electrical connections | Check | 25 hr | After first operation, before each use, and semi-annually or after each 25 hours | |
| Winch fasteners | Check | 25 hr | Winch preventive maintenance: after first operation, before each use, and semi-annually or after each 25 hours of operation | |
| Electromagnetic pump filter | Replace | 250 hr | Replacement or cleaning | |
| Engine oil | Replace | 250 hr | Also change oil after the first 50 hours (break-in period, one time) | |
| Fan belt tension | Check | 250 hr | Replace if necessary | |
| Fuel filter element | Replace | 250 hr | ||
| Water sedimenter element | Clean | 250 hr | ||
| Air filter element | Replace | 500 hr | ||
| Oil filter element | Replace | 500 hr | Also change oil filter after the first 50 hours (break-in period, one time) | |
| Engine starting battery | Inspect | 1000 hr | ||
| Heated fuel filter | Replace | 1000 hr | If equipped | |
| Leveling jacks | Lubricate | 500 hr | 12 mo | Jack maintenance to be performed at least annually |
| Trailer wheel bearings | Lubricate | 12 mo | Minimum recommended every 12 months or 12,000 miles (19,312 km); more frequent in dusty or damp conditions | |
| Winch brake assembly | Lubricate | 6 mo | Clean and grease brake assembly semi-annually | |
| Winch gears and bushings | Lubricate | 12 mo | Manual winch maintenance to be performed at least annually | |
| Winch motor brushes | Check | 6 mo | Check periodically; only motor brushes and brake assembly require periodic replacement |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Service specifications
16| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Clearance | Coolant fill level (radiator) | 3/4 | in. (1.9 cm) | below the filler neck |
| Other | Generator output voltage regulation | +/-1 | % | |
| Other | Maintenance/service interval (WrnMaintenance) | 250 | hours | engine running time |
| Other | V Detect time delay | 45 | seconds | upon startup |
| Pressure | Engine oil pressure (normal operating) | 35-80 | psi (241-552 kPa) | engine running |
| Pressure | Engine oil pressure shutdown | 20 | psi (138 kPa) | low oil pressure shutdown |
| Pressure | Water pump cut-off pressure | 35 | psi (241 kPa) | pump stops automatically at this pressure |
| Speed | Engine operating / output frequency | 1800 rpm / 60.0 | Hz | no load |
| Temperature | Engine coolant temperature shutdown | 230 | °F (110°C) | maximum water temperature |
| Torque | Trailer wheel lug nuts (first pass) | 20-25 | ft-lbs (27-33 Nm) | |
| Torque | Trailer wheel lug nuts (second pass) | 50-60 | ft-lbs (67-81 Nm) | |
| Torque | Trailer wheel lug nuts (third pass) | 90-120 | ft-lbs (122-162 Nm) | |
| Voltage | Engine battery voltage (normal, running) | 13-14 | V | 12 volt systems, engine running |
| Voltage | Engine battery voltage (normal, running) | 24-26 | V | 24 volt systems, engine running |
| Voltage | Incoming voltage to ballast | 120 +/- 5 | V | lights |
| Voltage | Transformer output (light strike) | approximately 400 | VAC | as light strikes, then stabilizes at 240-260 VAC |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Fault codes
27| Code | Name | Meaning | Severity | Action |
|---|---|---|---|---|
| AnInIOM Sd | AnInIOM Sd | Shutdown alarm configurable on the input of IG-IOM/IGS-PTM. | Shutdown | |
| AnInIOM Wrn | AnInIOM Wrn | Warning alarm configurable on the input of IG-IOM/IGS-PTM. | Warning | |
| Battery Flat | Battery Flat (low battery) | If the controller switches off during starting sequence due to bad battery condition, it doesn't try to start again and activates this protection. | Shutdown | |
| Binary Input | Binary Input | Configurable Warning/Shutdown alarms on the inputs of IL-NT. | ||
| ChrgAlternFail | ChrgAlternFail | Failure of the alternator to charge the battery. | Warning | |
| EmergencyStop | EmergencyStop | If the red emergency stop switch is pushed or opened, shutdown is immediately activated. | Shutdown | Pull out the emergency stop switch to reset. |
| Engine Temp Sd | Engine Temp Sd | Water temperature is greater than Sd Water Temp setpoint. | Shutdown | |
| Engine Temp Wrn | Engine Temp Wrn | Water temperature is greater than Wrn Water Temp setpoint. | Warning | |
| Fgen<, > | Fgen<, > | The generator frequency is out of limits given by Gen >f and Gen <f setpoints. | Shutdown | |
| GCB fail | GCB fail | Failure of the generator circuit breaker. | Shutdown | |
| Igen unbl | Igen unbl | The generator current is unbalanced. | Shutdown | |
| Low BackupBatt | Low BackupBatt | RTC backup battery is flat (low). | Warning | |
| Oil Press Sd | Oil Press Sd | Oil pressure is smaller than Sd Oil Press setpoint. | Shutdown | |
| Oil Press Wrn | Oil Press Wrn | Oil pressure is smaller than Wrn Oil Press setpoint. | Warning | |
| Overload | Overload | The load is greater than the value given by Overload setpoint. | Shutdown | |
| Overspeed | Overspeed | The protection comes active if the speed is greater than Overspeed setpoint. | Shutdown | |
| ParamFail | ParamFail | Wrong checksum of parameters. Happens typically after downloading new firmware or changing of the parameter. The controller stays in INIT mode. Check all parameters, write at least one new parameter. | Check all parameters; write at least one new parameter. | |
| PickupFault | PickupFault | Failure of the magnetic pick up sensor for speed measurement. | Shutdown | |
| Sd IOM fail | Sd IOM fail | Shutdown alarm in case of lost connection to IOM/IGS-PTM module. | Shutdown | |
| SprinkIActive | SprinkIActive | The protection is active if the output Sprinkler is closed. | Warning | |
| Start failed | Start failed | Unit did not start. | Shutdown | Press FAULT RESET to clear the controller after the starter has cooled. |
| Stop fail | Stop fail | Unit did not stop. | Shutdown | |
| Underspeed | Underspeed | During starting, when the RPM reaches the Starting RPM setpoint the starter is switched off and speed can drop under Start RPM again; protection evaluation starts 5 seconds after startup. | Shutdown | |
| Vbat | Vbat | Battery voltage is out of limits given by Batt Undervolt setpoints. | Warning | |
| Vgen unbal | Vgen unbal | The generator voltage is unbalanced more than the value of Volt unbal setpoint. | Shutdown | |
| Vgen<, > | Vgen<, > | The generator voltage is out of limits given by Gen <V and Gen >V setpoints. | Shutdown | |
| WrnMaintenance | WrnMaintenance | The period for servicing is set by the WrnMaintenance setpoint; the protection comes active if the running hours of the engine reach this value. | Warning | Reset the Time to Service reminder to the 250 hour interval. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Procedures
12Adjusting the Display Backlighting adjustment
- Press and hold ENTER and press the up or down button to increase or decrease the brightness as needed.
- Release ENTER when the desired brightness is attained.
Fine Voltage Adjustment adjustment
⚠ If the voltage is increased or decreased too fast or too slow, the unit will automatically shut down.
Tools: Flat head screwdriver
- Upon startup the Running screen displays 'V Detect' and counts down from 45 seconds to zero.
- The controller records the generator nominal output voltage and compares it to the voltage selector switch set point.
- If the recorded nominal voltage differs from the selector switch set point by 10% or more, the controller shuts the generator down.
- Adjust output voltage with the fine voltage adjustment screw (rheostat) below the Control Power switch within the 45 second delay.
- Check 'L1N' or 'L12' voltage on the Generator screen and turn the screw until it matches the selector switch rating within 10%.
Light Tower Set Up installation
⚠ The mast extends up to 31.5 ft (9.6 m). Make sure the area above the unit is open and clear of overhead wires and obstructions.
⚠ Do not set up the unit if high winds or storms capable of producing lightning are expected in the area.
- For maximum light coverage, locate the unit at ground level or higher than the area being illuminated.
- Place the unit on firm ground that is relatively flat, then block the wheels to keep it from moving.
- Turn the tongue jack handle clockwise to raise the trailer tongue off the towing vehicle.
- Connect a good earthen ground to the grounding stud on the frame at the base of the mast post.
- Pull the locking pins on the four leveling jacks, rotate them foot-down, and reinsert pins; adjust until level.
- Adjust lamps by loosening the trunnion wing nuts, aim as desired, tighten hardware and ensure lamps are connected to the junction box.
Resetting the Time to Service Reminder maintenance
- With the unit shut down, power up the controller with the Control Power switch.
- Press PAGE SELECT; a text screen beginning with Password is displayed.
- Press down to move the cursor to Engine Protect.
- Press ENTER; 'WrnMaintenance' appears at the top left and the current service hour setting (0) is one line below.
- Press ENTER; the current run time in hours appears under 'WrnMaintenance'.
- Press up and reset the current run time hour setting to 250.
- Press ENTER to save the setting.
- Move the Control Power switch to the OFF (O) position.
Trailer Wheel Bearings Lubrication maintenance
Tools: Standard grease gun
- Remove the small rubber plug on the grease cap.
- Attach a standard grease gun fitting to the grease zerk fitting.
- Pump grease into the fitting until new grease is visible around the nozzle of the grease gun.
- Wipe any excess grease from the hub with a clean cloth and replace the rubber plug.
Auto (Remote) Starting of the Unit operation
⚠ Before entering Auto mode, verify that the contacts on any remote switch linked to the unit are OPEN.
Tools: Jumper wire (minimum 16 gauge)
- Perform a manual start of the unit at least once to verify the engine operates correctly.
- To check the remote start circuit, remove wires from the remote start terminal block and press Auto.
- Attach a jumper wire (minimum 16 gauge) across the two terminals of the remote start terminal block; the engine should crank, start and run.
- Remove the jumper wire and the engine will stop; reconnect the remote start switch wires.
- Confirm the unit is in Auto mode ('AUT' highlighted).
- Close the main circuit breaker (ON (I) position).
- Secure the unit by closing and locking all access doors.
Auto Exercise Timer operation
⚠ The controller must be in Auto mode to run at the programmed time. Use a trickle battery charger or solarizer to prevent draining the battery while in Auto mode.
- Press PAGE SELECT until 'Password' appears at the top of the screen.
- Press down until 'Date/Time' is selected and press ENTER.
- Press down until 'Timer1 Repeat' is selected and press ENTER; choose the day(s) the unit should run and press ENTER.
- Press down until 'Timer1 ON Time' is selected; adjust the start time and press ENTER.
- Press down until 'Timer1Duration' is selected; adjust the run duration and press ENTER.
- Press PAGE SELECT three times to return to the Main menu.
- Press AUTO to switch modes to automatic.
Lowering the Mast - Manual operation
⚠ STOP IMMEDIATELY if the mast hangs up or the winch cable begins to develop slack.
- Shut down the lights and engine and allow the lights to cool 10-15 minutes before lowering the mast.
- If the unit is to be moved, rotate the mast so the lights face the rear: loosen the rotation knob, rotate until white arrows align, tighten the knob.
- Turn the upper mast winch handle counterclockwise to collapse the mast to its lowest position, keeping the cord clear.
- Release the mast lock by pulling the safety pin and pulling the lock bar free.
- Turn the lower mast winch handle counterclockwise until the mast rests in the transport cradle.
- Insert the mast cradle locking pin and secure it with the safety pin.
Manual Starting of the Unit operation
⚠ CARBON MONOXIDE: USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES.
⚠ Never start the unit under load. The circuit breakers must be in the OFF (O) position when starting in Manual mode.
- Move the Control Power switch to the ON (I) position.
- LCD window displays system information and all LEDs flash, then the Ready screen indicates Manual mode.
- Press ENGINE START; the Prestart screen (if equipped) counts down from 20 seconds to 0.
- The Starting screen is displayed; the engine cranks and starts running.
- The Running screen displays; the 45 second V Detect time delay begins counting down.
- If the engine does not start it pauses 15 seconds and makes up to three crank cycles total.
- If it does not start within three cycles, 'SD START FAIL' is shown; wait two minutes and press FAULT RESET, then ENGINE START.
- Check for excessive noise or vibration and any coolant, oil or fuel leaks before applying loads.
- Check AC output voltage and correct it using the fine voltage adjustment screw (rheostat).
- Check the frequency is approximately 60 Hz with no loads.
- Switch the main circuit breaker to ON (I), then add loads by switching the respective circuit breakers to ON (I).
Raising the Mast operation
⚠ The unit must be leveled before raising the mast. Failure to level will severely reduce stability and could allow the unit to tip and fall.
⚠ Never raise or lower the mast while the unit is operating. Never remove the safety pin or release the mast lock while the mast is up.
- Set up and level the unit.
- Remove the mast cradle locking pin from the mast cradle.
- Check the mast cables for excessive wear or damage and ensure they are centered in each pulley; check the electrical cord.
- Make sure the area around the unit is clear before raising the mast to vertical.
- Remove the safety pin from the mast lock bar and raise the mast until vertical and locked; secure with the safety pin.
- Use the upper mast winch to telescope the mast to the desired height, keeping the electrical cord extending.
- Rotate the mast using the mast rotation knob until the lights face the desired direction, then tighten the knob.
Raising the Mast with Electric Winch Option operation
⚠ The unit must be leveled before raising the mast.
⚠ Do not start the unit if insulation on the electrical cord is cut or worn through.
- Set up and level the unit.
- Remove the mast cradle locking pin from the mast cradle.
- Check the mast cables for excessive wear or damage and that they are centered in each pulley; check the electrical cord.
- Make sure the area around the unit is clear before raising the mast to vertical.
- Press the lower winch control switch upward to raise the mast; hold until the mast lock engages; secure with the safety pin.
- Press and hold the upper winch control switch upward to telescope the mast to the desired height.
- Rotate the mast using the mast rotation knob and tighten to secure in position.
Removing the Lights for Transportation operation
- On units with quick disconnect fittings, disconnect the power cords from the junction box and replace the dust caps.
- On hard wired units, remove the junction box cover and disconnect ONLY the mast light wires, flipping locking levers down and pulling wires out.
- Remove the lights from the mast by removing the wing nut holding each light fixture bracket to the cross tube.
- Attach the lights to the storage brackets (if equipped) located on the mast tube.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Voltage reconnection
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 120/208V | 3 | L1-L2 = 208V; L1-N = 120V | Voltages at receptacles | |
| 120/208V | 3 | L2-L3 = 208V; L2-N = 120V | ||
| 120/208V | 3 | L3-L1 = 208V; L3-N = 120V | ||
| 120/240V | 1 | L3-L1 = 240V; L1-N = 120V; L3-N = 120V | Voltages at receptacles; L1-L2, L2-L3, L2-N not applicable | |
| 120/240V | 3 | L1-L2 = 240V; L1-N = 120V | Voltages at receptacles | |
| 120/240V | 3 | L2-L3 = 240V; L2-N = 208V | ||
| 120/240V | 3 | L3-L1 = 240V; L3-N = 120V | ||
| 277/480V | 3 | L1-L2 = 480V; L1-N = 277V | Voltages at receptacles | |
| 277/480V | 3 | L2-L3 = 480V; L2-N = 277V | ||
| 277/480V | 3 | L3-L1 = 480V; L3-N = 277V |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the power rating of the Magnum MTT25?
The Magnum MTT25 is rated 20 kW standby (25.0 kVA).
Which engine powers the Magnum MTT25?
The Magnum MTT25 is powered by the Isuzu 4LE1NYGV-01 / 4LE1NYGV-03E engine.
Is the Magnum MTT25 diesel or gas?
The Magnum MTT25 runs on Diesel.
What is the continuous rating of the Magnum MTT25?
The Magnum MTT25 is rated 18 kW prime (23 kVA), against 20 kW standby.
What is the dry weight of the Magnum MTT25?
The Magnum MTT25 has a dry weight of 2368 kg (5220 lb).
How big is the fuel tank on the Magnum MTT25?
The Magnum MTT25 has a 931 liter (246 US gallon) fuel tank, giving about 127 hours of runtime.
What voltage does the Magnum MTT25 produce?
The Magnum MTT25 is offered in 120 V, 139 V, 208 V, 220 V, 240 V, 277 V, 1 and 3-phase.
What size battery does the Magnum MTT25 need?
The Magnum MTT25 uses 1 battery, 12 V each, 720 CCA, group 24, per the manufacturer specification sheet. The starting system is 12 V DC.
What alternator does the Magnum MTT25 use?
The Magnum MTT25 uses a Marathon 282NSL1505 alternator. Insulation class H.
Troubleshooting
4Symptoms & remedies
| Symptom | Remedy |
|---|---|
| Engine exceeds normal operating temperature | Automatic shutdown system will stop the engine |
| Oil pressure drops too low | Automatic shutdown system will stop the engine |
| Indicator light does not come on | Ballast may need to be serviced; check bulb or mast wiring |
| Lights are not illuminated when indicator light comes on and stays lit | Check bulb or the mast wiring |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.
Repair guides
14- Auto (Remote) Starting of the Unit
- Auto Exercise Timer
- Fine Voltage Adjustment
- Light Tower Set Up
- Lowering the Mast - Manual
- Manual Starting of the Unit
- Raising the Mast
- Raising the Mast with Electric Winch Option
- Removing the Lights for Transportation
- Resetting the Time to Service Reminder
- Shutting Down the Unit
- Towing the Unit
- Trailer Wheel Bearings Lubrication
- Using the Pressurized Water Supply Bibb(s)
Step-by-step procedures compiled from the Magnum service manual for this model.
Parts
1| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 01203 | Combination Light Tower Generator & Water Trailer | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Standby | 6.81 | 1.8 |
Available documents
This page was generated from the 1 manufacturer document above by automated extraction; every figure shown is copied from one of them. How the data is compiled.