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Low oil pressure

Why generators show "low oil pressure": 152 documented causes and brand-specific fixes, compiled across 34 manufacturers.

Oil too low

8 brands
  • Continental: Add oil.
  • Cummins/Onan: Add oil; Add oil.
  • Doosan: Add oil
  • Ernest: Add oil
  • Garretson: Add oil.
  • Guan: Add oil
  • NEC: Add oil.
  • generatorpartspro: Add oil

Oil relief valve not seating

8 brands
  • Continental: Remove and clean, or replace.
  • Cummins/Onan: Clean by-pass. Replace if needed; Clean by-pass. Replace if needed.
  • Doosan: Remove and clean, or replace
  • Ernest: Remove and clean, or replace
  • Garretson: Remove and clean, or replace.
  • Guan: Remove and clean, or replace
  • NEC: Remove and clean, or replace.
  • generatorpartspro: Remove and clean

Sludge on oil screen

8 brands
  • Continental: Remove and clean.
  • Cummins/Onan: Remove and clean; Remove and clean.
  • Doosan: Remove and clean
  • Ernest: Remove and clean
  • Garretson: Remove and clean.
  • Guan: Remove and clean
  • NEC: Remove and clean.
  • generatorpartspro: Clean screen

Badly worn oil pump

8 brands
  • Continental: Replace.
  • Cummins/Onan: Repair or replace pump; Repair or replace pump.
  • Doosan: Replace
  • Ernest: Replace
  • Garretson: Replace.
  • Guan: Replace
  • NEC: Replace.
  • generatorpartspro: Replace unit

Low oil level

8 brands
  • Atlas Copco: Add oil
  • Bgm/Nhm: Add oil as required
  • Cummins/Onan: Add oil as required; Add oil as required.
  • Ingersoll Rand: Add oil
  • John Deere: Add oil; Add oil.
  • Marquis: Add oil as required
  • Northern Lights: Fill crankcase to proper level; Fill crankcase to proper level.

Oil too light

8 brands
  • Continental: Drain, refill with proper oil.
  • Cummins/Onan: Drain, refill with proper oil; Drain, refill with proper oil.
  • Doosan: Drain, refill with proper oil
  • Ernest: Drain, refill with proper oil
  • Garretson: Drain, refill with proper oil.
  • Guan: Drain, refill with proper oil
  • NEC: Drain, refill with proper oil.
  • generatorpartspro: Drain, refill with proper oil

Oil badly diluted

8 brands
  • Continental: Drain, refill with proper oil.
  • Cummins/Onan: Drain, refill with proper oil; Drain, refill with proper oil.
  • Doosan: Drain, refill with proper oil
  • Ernest: Drain, refill with proper oil
  • Garretson: Drain, refill with proper oil.
  • Guan: Drain, refill with proper oil
  • NEC: Drain, refill with proper oil.
  • generatorpartspro: Drain, refill with proper oil

Badly worn bearings

7 brands
  • Continental: Replace.
  • Cummins/Onan: Replace; Replace.
  • Doosan: Replace
  • Ernest: Replace
  • Garretson: Replace.
  • Guan: Replace
  • NEC: Replace.

Defective oil pressure gauge

7 brands
  • Continental: Replace.
  • Cummins/Onan: Replace; Replace engine or panel unit
  • Doosan: Replace
  • Ernest: Replace
  • Garretson: Replace.
  • Guan: Replace
  • NEC: Replace.

Improper type of oil

4 brands
  • Atlas Copco: Drain, fill crankcase with proper viscosity and quality
  • Ingersoll Rand: Drain, fill crankcase with oil of proper viscosity and quality
  • John Deere: Drain, fill crankcase with oil of proper viscosity and quality; Drain, fill crankcase with oil of proper viscosity and quality.
  • Northern Lights: Drain and fill crankcase with correct oil; Drain and fill crankcase with correct oil.

Oil level low

4 brands
  • Detroit Diesel: Restore the oil level. Inspect the generator set for oil leaks.
  • Generac: Add oil and re-check
  • Kohler: Restore the oil level. Inspect the generator set for oil leaks.
  • Spectrum: Restore the oil level. Inspect the generator set for oil leaks.

Low crankcase oil level

4 brands
  • Doosan: Fill crankcase to proper oil level.
  • Ingersoll Rand: Fill crankcase to proper oil level.
  • John Deere: Fill crankcase to proper oil level.
  • Katolight: Fill crankcase to proper oil level.

Clogged oil cooler or filter

4 brands
  • Doosan: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.
  • Ingersoll Rand: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.
  • John Deere: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.

Excessive oil temperature

4 brands
  • Doosan: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.
  • Ingersoll Rand: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.
  • John Deere: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect oil cooler. See your John Deere engine distributor or servicing dealer.

Defective oil pump

4 brands
  • Doosan: Remove and inspect oil pump. See your John Deere engine distributor or servicing dealer.
  • Ingersoll Rand: Remove and inspect oil pump. See your John Deere engine distributor or servicing dealer.
  • John Deere: Remove and inspect oil pump. See your John Deere engine distributor or servicing dealer.
  • Katolight: Remove and inspect oil pump. See your John Deere engine distributor or servicing dealer.

Common questions

What causes low oil pressure?

Common causes, most-reported first: Oil too low; Oil relief valve not seating; Sludge on oil screen; Badly worn oil pump; Low oil level; Oil too light.