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Caterpillar Fault Codes

50 Caterpillar generator fault/alarm codes with symptom, cause and remedy — compiled from Caterpillar service and controller documentation.

Fault / alarm codes

50
CodeMeaning / symptomCauseRemedy Models affected
$0000Valid DataCaterpillar EMCP 3.1, Caterpillar EMCP 3.2, Caterpillar EMCP 3.3
$0001ErrorCaterpillar EMCP 3.1, Caterpillar EMCP 3.2, Caterpillar EMCP 3.3
$83Exception Response to Read Registers QueryCaterpillar EMCP 3.1, Caterpillar EMCP 3.2, Caterpillar EMCP 3.3
$86Exception Response to Write Single Register QueryCaterpillar EMCP 3.1, Caterpillar EMCP 3.2, Caterpillar EMCP 3.3
$90Exception Response to Write Multiple Registers QueryCaterpillar EMCP 3.1, Caterpillar EMCP 3.2, Caterpillar EMCP 3.3
100-11Very Low Oil PressureCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
1000; 1900; 1901; 1902The “DIAGNOSTIC” lamp is used to indicate the existence of an active fault by flashing codes.Caterpillar 3126, Caterpillar SEBU7772-02
105-11Very High Intake Manifold Air TemperatureCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
11Fuel Injector FailureCaterpillar XT8000
110-11Very High Coolant TemperatureCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
111-11Very Low Coolant LevelCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
13Fuel Pump FailureCaterpillar XT8000
15Ignition FailureCaterpillar XT8000
17ECU Internal FailureCaterpillar XT8000
18Crankshaft Position Sensor FailureCaterpillar XT8000
19ECU ResetCaterpillar XT8000
190-00Engine Overspeed WarningCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
2TPS FailureCaterpillar XT8000
21Fault shutdownCaterpillar 3412
22Engine Overspeed FailureCaterpillar 3412, Caterpillar XT8000
24Load Stability Sensor FailureCaterpillar XT8000
27Stepper Motor StuckCaterpillar XT8000
28Engine Starting FailureCaterpillar XT8000
3Cylinder Temp. FailureCaterpillar XT8000
31110Caterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
4Air Temp. FailureCaterpillar XT8000
5System Voltage LowCaterpillar XT8000
55Diagnostic Code 55Caterpillar 3406
551Flash Code 551 indicates that No Detected Faults have occurred since the ignition keyswitch has been turned to the ON position.Caterpillar C4.4 Industrial Engine, Caterpillar SEBU8180-01
6System Voltage HighCaterpillar XT8000
7Cylinder High Temp.Caterpillar XT8000
8Barometric Pressure Sensor FailureCaterpillar XT8000
84-00Vehicle Overspeed WarningCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
84-14Quick Stop OccurrenceCaterpillar 3406, Caterpillar C, Caterpillar CATERPILLAR 3406E
9Oil Pressure AnomalyCaterpillar XT8000
Diagnostic Flash CodeThe “DIAGNOSTIC” lamp flashes in order to indicate a two-digit code.Caterpillar 3126
Diagnostic Lamp flashes a fault codeGeneral engine faultRefer to the Messenger display for any additional information that may be available.Caterpillar SEBU7772-02
E0190An overspeed condition is detected by the Electronic Control Module (ECM). The event code E0190 will be logged if the engine speed exceeds 3300 rpm.Caterpillar C4.4 Industrial Engine, Caterpillar SEBU8180-01
active fault codeElectronic problem detectedCaterpillar 3054C, Caterpillar 3056E
i01190421Low power or poor performance in the winterBefore troubleshooting for low power or for poor performance in the winter, check the type of fuel that is being used. When No. 2 diesel fuel is used the following components provide a means of minimizing problems in cold weather: • Starting aids • Engine oil pan heaters • Engine coolant heaters • Fuel heaters • Fuel line insulationCaterpillar 3406C Industrial Engine
i01197515SMCS Code: 1000• Check the crankcase oil level. Maintain the oil level between the “ADD” mark and the “FULL” mark on the oil level gauge. • If necessary, perform minor adjustments. Repair any leaks and tighten any loose bolts. • Note the service hour meter reading. Perform the maintenance that is in the Operation and Maintenance Manual, “Maintenance Interval Schedule”.Caterpillar 3406C Industrial Engine
i01226491Engine overspeedStop the engine by shutting off the fuel supply to the engine and/or shutting off the air supply to the engine.Caterpillar 3412
i01324368An intermittent failure in the TPS causes the engine speed to vary erratically.Caterpillar 3126
i01324374Engine Operation with Active Diagnostic CodesIf the diagnostic lamp starts to flash codes during normal engine operation, the system has identified a situation that is not within the specification. Use Caterpillar electronic service tools to check the active diagnostic codes.Caterpillar 3126
i01456915Engine Operation with Intermittent Diagnostic CodesIf the diagnostic lamp starts to flash codes during normal engine operation and the diagnostic lamp shuts off, an intermittent fault may have occurred. If a fault has occurred, the fault will be logged into the memory of the Electronic Control Module (ECM).Caterpillar 3126
i01462046Engine StoppingStop the engine according to the procedure in the Operation and Maintenance Manual, “Engine Stopping (Operation Section)” in order to avoid overheating of the engine and accelerated wear of the engine components. Use the Emergency Stop Button (if equipped) ONLY in an emergency situation. Do not use the Emergency Stop Button for normal engine stopping. After an emergency stop, DO NOT start the engine until the problem that caused the emergency stop has been corrected.Caterpillar 3126
i01463504Fault LoggingThe system provides the capability of Fault Logging. When the Electronic Control Module (ECM) generates an active diagnostic code, the code will be logged in the memory of the ECM.Caterpillar 3126
i02710753Engine may not start properly due to severely discharged battery.After jump starting, the alternator may not be able to fully recharge batteries that are severely discharged. The batteries must be replaced or charged to the proper voltage with a battery charger after the engine is stopped.Caterpillar C4.4 Industrial Engine, Caterpillar SEBU8327
logged faultProblem has occurred, but is not presently activeCaterpillar 3054C, Caterpillar 3056E
nullIncreased coolant temperatureCaterpillar 3408, Caterpillar 3412

Compiled from Caterpillar service manuals and controller documentation. Cause/remedy shown where extracted; always verify against the manual for your exact model.