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Caterpillar 3412 Generator Set

The Caterpillar 3412 is a 500 kW (500 kVA) diesel standby generator set powered by a Caterpillar 3412E engine. It is available at 480 V, 3-phase, 60 Hz and rated 962.3 A. It holds 750 L (198.1 gal) of coolant. Starting uses 4 group-8 batteries at 24 V. The set measures 2092.4×1302.5×1447.2 mm (82.4×51.3×57.0 in) and weighs about 2205 kg (4861 lb). The same 3412E engine also powers generator sets from Solar Turbines.

500 kW
Standby
12.0 L
Displacement
7
Document types

How to read your Caterpillar serial & model number →

Typical fuel consumption for 500–505 kW Diesel generators →

Compare with other 500–505 kW Diesel generators →

Service parts for the 3412

Grouped by system, with how many of each the parts manual calls for.

Air intake

1 required
Equivalents: DONALDSON P533884, BALDWIN RS3701, NAPA 6747

Fuel system

1 required
3S3875Fuel filter$49.99eBay
Equivalents: DONALDSON P502178, CATERPILLAR 3090121, AMERICAN MOTORS CORPORATION SFH3875

Oil system

1 required
Equivalents: BALDWIN B7299, NAPA 7792, CATERPILLAR 1R808

Belts

1 required

Cooling system

2 required

Electrical

1 required
7L7872Batterysee priceeBay

Prices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.

Specifications

Fueldiesel
Frequency60.0 Hz
Standby power500 kW
Standby kVA500
Prime power455 kW
ControllerEMCP II+
AlternatorSR4B (4-pole)
Voltage options480 V
Phase3
Rated current962.3 A
Power factor1
Battery group8D
Battery voltage24 V
Battery quantity4
Dimensions (L×W×H)2092×1302×1447 mm
Dry weight2141 kg

Engine

Caterpillar 3412E
Coolant capacity750.0 L
Displacement12.0 L
AspirationTurbocharged/Aftercooled
Rated speed1800 rpm

Filters for the Caterpillar 3412E

5

Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.

SystemFilterDescriptionCross-references
Oil filterP554005Lube Filter, Spin-On Full FlowCATERPILLAR 1R0716, CATERPILLAR 1W2660, NAPA 1792, BALDWIN BF46150-O FridayParts $41.73
Fuel filterP551311Fuel Filter, Spin-On SecondaryCATERPILLAR 1R0749, CATERPILLAR 3089679, BALDWIN BF7587, TAMROCK 019854051 KuduParts $147.00 FridayParts $151.84
Fuel / water separatorP551858Fuel Filter, Water Separator Spin-OnCATERPILLAR 1335673, CATERPILLAR 1700061, NAPA 3780, BALDWIN BF1265 FridayParts $39.00 KuduParts $48.00
Coolant filterP554071Coolant Filter, Spin-OnCATERPILLAR 1112369, CATERPILLAR 1112370, NAPA 4071, WALGAHN-MOTORENTECHN 00811412 FridayParts $397.60
Coolant filterP554073Coolant Filter, Spin-OnCATERPILLAR 0C2000, CATERPILLAR 0C2017, NAPA 4073, VERSATILE 00104040 KuduParts $40.00

Same engine, other brands

1 brand

The Caterpillar 3412E in this set also powers 7 generator sets sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.

BrandModels
Solar TurbinesCENTAUR 40, CENTAUR 50, MARS 100, Mars 90, Mercury 50, TAURUS 70, Titan 130

Maintenance & consumables

for the Caterpillar 3412E
ItemSpecCapacityPart #Interval
Air filterAir filter inner106-3973 Amazon eBay $79.98 eBay $39.31 NAPA $116.29 FridayParts $62.16
Fuel filterFilter fuel3S3875 eBay $49.99
Oil filterFilter oil1R1808 Amazon eBay $141.00 eBay $59.99 NAPA $45.70 NAPA $45.70 KuduParts $80.00 FridayParts $81.99
Battery×47L7872 eBay
BeltV-belt6N6798 eBay $41.15 NAPA $40.08
Coolant9S-8140 Amazon eBay
Coolant filterDEF Tank Inlet ScreenDZ114695 Amazon eBay
OilCF-4—1000 hr
Spark plug—

Service intervals

40
ItemActionHoursMonthsNotes
SystemTest1 hrToCI quarterly: exercise system under full load for 1 hour
Sea Water StrainerClean50 hrWhen required and every 3800 L (1000 US gal) of fuel or 50 service hours
Zinc RodsInspect50 hrWhen required and every 3800 L (1000 US gal) of fuel or 50 service hours; replace when deteriorated
Engine oil (S-O-S oil sample)Test125 hrSevere service occurs at high loads, in high temperatures, and in dusty conditions
Alternator BeltInspect250 hr12 moInspect/adjust/replace; every 12 750 L (3375 US gal) of fuel or 250 h or yearly (8RG1-Up); every 19 000 L (5000 US gal) or 250 h or yearly (REA1-Up, 3JK1-Up, 7BL1-Up)
Battery Electrolyte LevelCheck250 hr12 moEvery 12 750 L (3375 US gal) of fuel or 250 h or yearly (8RG1-Up); every 19 000 L (5000 US gal) or 250 h or yearly (REA1-Up, 3JK1-Up, 7BL1-Up)
Coolant (S-O-S coolant analysis Level 1)Test250 hrCat ELC - Every 250 Hours; also the recommended sampling interval for all conventional heavy-duty coolant/antifreeze and for commercial coolants that meet Cat EC-1
Cooling System Coolant Sample (Level 1)Test250 hrEvery 250 service hours
Cooling System Supplemental Coolant Additive (SCA)Test250 hr12 moTest/Add; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Air Cleaner ElementClean250 hr12 moClean/Replace; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Crankcase BreatherClean250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Oil SampleOther250 hr12 moObtain S·O·S oil sample; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Oil and FilterChange250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine crankcase oil (S-O-S oil sample)Test250 hrTable 6 S-O-S Oil Sampling Interval; severe applications may require a more frequent oil sampling interval
Fuel System Primary FilterClean250 hr12 moClean/Replace; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Fuel System Secondary FilterReplace250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Fuel Tank Water and SedimentDrain250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Hoses and ClampsInspect250 hr12 moInspect/Replace; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
SCA (Supplemental Coolant Additive) concentrationTest250 hrTest the concentration of SCA or submit a coolant sample at 250 hour intervals or at PM Level 1 intervals; check at every oil change or every 250 hours, whichever occurs first
Coolant (S-O-S coolant analysis Level 2)Test500 hr12 moFirst service — For new systems, refilled systems, and converted systems that use Cat ELC or Cat DEAC; also every year; use the interval that occurs first
Cooling System Coolant Sample (Level 2)Test500 hr12 moFirst service — Initial 500 hours for new systems, refilled systems, and converted systems
Aftercooler CoreClean1000 hrWhen required; also every 76 000 L (20 000 US gal) of fuel or 1000 service hours
Heat ExchangerInspect1000 hrWhen required; also every 76 000 L (20 000 US gal) of fuel or 1000 service hours
Engine Speed/Timing SensorsCheck1500 hrCheck/Clean/Calibrate; 76 500 L (20 250 US gal) of fuel or 1500 h (8RG1-Up); 114 000 L (30 000 US gal) or 1500 h (REA1-Up, 3JK1-Up, 7BL1-Up)
Engine Valve LashAdjust1500 hrFirst service — Inspect/Adjust; 76 500 L (20 250 US gal) of fuel or 1500 h (8RG1-Up); 114 000 L (30 000 US gal) or 1500 h (other S/N)
Engine Valve RotatorsInspect1500 hr76 500 L (20 250 US gal) of fuel or 1500 h (8RG1-Up); 114 000 L (30 000 US gal) or 1500 h (other S/N)
AlternatorInspect3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (REA1-Up, 3JK1-Up, 7BL1-Up)
Auxiliary Water PumpInspect3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Cooling System Coolant (DEAC)Change3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Cooling System Water Temperature RegulatorReplace3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Crankshaft Vibration DamperInspect3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Engine MountsInspect3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Fuel Injection NozzlesTest3000 hrTest/Exchange; 153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Starting MotorInspect3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
TurbochargerInspect3000 hr153 500 L (40 500 US gal) of fuel or 3000 h (8RG1-Up); 228 000 L (60 000 US gal) or 3000 h (other S/N)
Cat ELC Extender addition (cooling system)Other6000 hrTreat the cooling system with Cat ELC Extender at 6000 hours or one half of the coolant service life
Cooling System Coolant Extender (ELC)Other6000 hr36 moAdd; every 6000 service hours or 3 years
Overhaul ConsiderationsOther10000 hr570 000 L (150 000 US gal) of fuel or 10 000 h (8RG1-Up); 760 000 L (200 000 US gal) or 10 000 h (other S/N)
Coolant (Cat ELC)Change12000 hr12000 service hours or six years; use the interval that occurs first
Cooling System Coolant (ELC)Change12000 hr72 moEvery 12 000 service hours or 6 years

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

52
TypeItemValueUnitCondition
ClearanceCoolant level below bottom of filler pipe (engines without recovery tank)within 13mm0.5 inch
ClearanceCrankshaft end play.178 to .635mm (0.0070 to 0.0250 inch)measured with dial indicator
ClearanceCrankshaft end play after assembly0.178 to 0.635mm (0.0070 to 0.0250 inch)after assembly
ClearanceEnd play at heat sink after assembly0.076 to 0.635mm (0.0030 to 0.0250 inch)after assembly
ClearanceGap at 3, 6, 9, 12 o'clock positions0.03 to 0.13mm (0.001 to 0.005 inch)between
ClearanceGap between generator and flywheel housing at locations (E), (F), (G), (H)>0.03 and <0.13mm (0.001 inch to 0.005 inch)more than 0.03 mm and less than 0.13 mm
ClearanceGenerator forward offset from midpoint of end play+ 0.50mm (+ 0.0200 inch)while generator supported by crane
ClearanceRotor end play3.81 to 7.62mm (.150 to .300 inch)approximately
ClearanceShim thickness divisor for number of shims0.8mm (0.03 inch)divide Letter L by this value
ClearanceSupport deflection during bolt tightening0.13mm (0.005 inch)maximum allowed movement
ClearanceWater pump leakage considered normal as engine coolssmall amountwater pump seal is lubricated by coolant in the cooling system
OtherAlternator belt deflection13 to 19mm110 N (25 lb) of force applied midway between the pulleys; 0.50 to 0.75 inch
OtherCaterpillar Fast Acting Cooling System Cleaner concentration0.5L per 15 L1 pint per 4 US gal of cooling system capacity
OtherChlorine content limit for heat exchanger cleaning watermore than 300ppmwater containing more than 300 ppm of chlorine should not be used
OtherCooling system fill rateno faster than 19L per minute5 US gal per minute to avoid air locks
OtherExercise under full load1hourToCI quarterly
OtherFull load test duration4hoursOnce per year
OtherLoad bank data recording interval15minutesDuring load bank test
OtherLoad bank test load level80% of generator nameplate capacity4-hour resistive load bank test
OtherLoad bank test profile2 hours at 50%, 1 hour at 75%, 1 hour at 100%Annual four (4) hour load bank test
OtherPaper air cleaner element reuse limitup to sixtimesreplace at least one time per year regardless of number of cleanings
OtherPlate type heat exchanger cleaner concentrationmaximum 4percent by weightcleaning solution temperature less than 60°C (140°F)
OtherRating condition (diesel 7 L and higher)99 kPa (29.31 in Hg) dry barometer, 25°C (77°F)SAE J1995 inlet air standard
OtherRating condition (diesel up to 6.6 L)100 kPa (29.5 in Hg) total barometric pressure, 1 kPa (.295 in Hg) vapor pressure, 25°C (77°F)ISO/TR14396 inlet air standard
OtherRating condition (gas)100 kPa (29.61 in Hg) and 25°C (77°F)SAE J1349 standard
OtherSolvent contact time with heat exchanger gasketsnot more than half an hournatural rubber, butyl rubber and EPDM gaskets swell in these solvents
OtherSupplemental Coolant Additive (SCA) concentration, coolant and SCAdo not exceed sixpercent
OtherSupplemental Coolant Additive (SCA) concentration, water and SCAdo not exceed eightpercent
PressureAuxiliary water pump differential pressure requiring component inspectionmore than 103kPa15 psi
PressureMaximum air pressure at nozzle for cleaningless than 205kPa30 psi
PressureMaximum air pressure for cleaning purposes205kPa (30 psi)must be below
PressureMaximum pressure of filtered, dry air for cleaning paper air cleaner elements207kPa30 psi
PressureMaximum water pressure for cleaning purposes275kPa (40 psi)must be below
PressureMaximum water pressure for rinsing air cleaner element275kPa40 psi; do not use a spray nozzle
PressureUnit injector fuel injection pressure1240bar (18 000 psi)
SpeedEngine speed for purging air from engine block cavities during coolant fill1500rpmrun one minute at 1500 rpm; low idle to increase
TemperatureCoolant temperature while cleaning heavily plugged systemsminimum 82°C180°F; run at low idle minimum 90 minutes
TemperatureCoolant temperature while cleaning with Fast Acting Cooling System Cleanerminimum 82°C180°F; run at low idle minimum 30 minutes
TemperatureCooling system flush temperature (ELC change)49 to 66°C120 to 150°F
TemperatureEther cylinder storage temperature limit49°C (120 °F)do not store in direct sunlight or at temperatures above
TemperatureHydrosolv liquid cleaner use temperatureup to 93°C200°F; two to five percent concentration
TemperatureOven drying temperature for paper air cleaner elementsmaximum 82°C160°F
TemperaturePaper air cleaner element wash water temperaturemaximum 60°C140°F; soak element six hours
TorqueAir cleaner service indicator2N·m18 lb in
TorqueBolts (10)100N-m (75 lb ft)Tighten in pairs at 180 degree intervals in three stages
TorqueBolts (7) for shim pack and plate assembly525 + 45N-m (390 + 30 lb ft)Tighten bolts (7)
TorqueCoupling plate assembly bolts (5)525 + 25N-m (390 + 20 lb ft)Tighten in 180 degree intervals in three stages
TorqueFan mounting bolts (11)200N-m (150 Ib ft)Tighten in pairs at 180 degree intervals in three stages
TorqueFuel line nuts40 ± 7N·m30 ± 5 lb ft
TorqueFuel system primary filter housing bolt24 ± 4N·m18 ± 3 lb ft
TorqueGenerator mounting bolts (half of standard torque)450N-m (332 lb ft)one half of standard torque
TorqueGenerator support bolts (half of final torque)450N-m (332 Ib ft)half of final torque

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantCat DEACDiesel; 3,000 Service Hours or Three Years; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat DEAC (Diesel Engine Antifreeze/Coolant)Acceptable coolant; commercial heavy-duty antifreeze/coolant must meet ASTM D4985 or ASTM D6210Conventional heavy-duty coolant/antifreeze. Caterpillar recommends a 1:1 mixture of water and glycol. Do not use a commercial coolant/antifreeze that only meets the ASTM D3306 specification. Do not use Cat SCA at the initial fill when Cat DEAC is used.
CoolantCat ELCDiesel; 12,000 Service Hours or Six Years; add Cat ELC Extender at 6,000 service hours or one half of service life; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat ELC (Extended Life Coolant)Caterpillar EC-1 specification (preferred); also meets ASTM D4985, ASTM D6210, and ASTM D3306Service life of 12000 service hours or six years. Premixed ELC provides freeze protection to -37 C (-34 F); ELC Concentrate can be used to lower the freezing point to -52 C (-62 F). An Extender is the only additional maintenance needed at 6000 service hours or one half of the ELC service life. Cat ELC cooling systems can withstand contamination to a maximum of ten percent of conventional heavy-duty coolant/antifreeze and/or SCA.
CoolantCat ELC ExtenderAdd every 6000 service hours or 3 years according to requirements for cooling system capacity
CoolantCat NGECNatural Gas; 16,000 Service Hours or Three Years; use interval that occurs first
CoolantCat SCA (Supplemental Coolant Additive) with waterSCA concentration in a cooling system that uses SCA and water should be six to eight percent by volume; do not exceed the eight percent maximum concentration. If Cat SCA is not used, the commercial SCA must provide a minimum of 2400 mg/L or 2400 ppm (140 grains/US gal) of nitrites in the final coolant mixture when used with water, and a minimum of 1400 mg/L or 1400 ppm (82 grains/US gal) with heavy-duty coolant/antifreeze.
CoolantGlycol (ethylene glycol / propylene glycol)Propylene glycol coolant must meet ASTM D6210-04Ethylene glycol: 50 percent = freeze protection -37 C (-34 F), boil protection 106 C (223 F); 60 percent = -52 C (-62 F), 111 C (232 F). Propylene glycol: 50 percent = -32 C (-26 F), 106 C (223 F). Do not use propylene glycol in concentrations that exceed 50 percent; do not use ethylene glycol in concentrations that exceed 60 percent. All Caterpillar diesel engines equipped with air-to-air aftercooling (ATAAC) require a minimum of 30 percent glycol.
Engine oilEPA 2D 89.330-96 (fuel reference, Diesel <6.6 L, density 0,845-0,850 kg/L a 15 °C)Reference condition only, not a lubricant recommendation
Engine oilCat DEO (Diesel Engine Oil) 10W-30 and 15W-40Cat ECF-1 (exceeds); API CI-4, API CI-4 PLUS, API CH-4, API CG-4, API CF (Cat DEO SAE 15W-40)Caterpillar oils are used to fill diesel engines at the factory. Non-Caterpillar commercial oils are second choice oils. Do not use API CF-4 oils in Caterpillar diesel engines. Do not use single grade API CF oils or multigrade API CF oils in 3500 Series, C175 Series and smaller DI diesel engines.
Engine oilCat NGEONatural Gas
Engine oilCommercial oils (DI engines)Cat ECF-1 required; API CG-4 multigrade acceptable; API CH-4, API CI-4 and API CI-4 PLUS acceptable only if the requirements of Cat ECF-1 are met; do not use API CF-4 oilsMinimum TBN must be 10 times the fuel sulfur level (ASTM D2896); minimum TBN of the oil is 5 regardless of a low fuel sulfur level. API CG-4 oils: do not exceed the standard oil drain interval.
Engine oilCommercial oils (PC engines)Cat ECF-1; API CH-4, API CI-4, API CI-4 PLUS (if Cat ECF-1 requirements met); API CG-4 multigrade; API CF-4 multigrade; API CFMinimum TBN of the oil that is used in PC engines must be 20 times the fuel sulfur level; minimum TBN of new oil is five. Change the oil when the TBN deteriorates to 50 percent of the original TBN.
Engine oilRe-refined base stock oilsAcceptable if they meet the performance requirements specified by Caterpillar; filtering is inadequate for producing high quality re-refined base stock oils.
Engine oilSynthetic base stock oilsAcceptable if they meet the performance requirements specified for the engine compartment. Caterpillar does not recommend the automatic extension of oil drain intervals for any type of oil.
Engine oilmeeting manufacturer's specsAdd crankcase oil (grade meeting manufacturer's specs) to correct level (SCI)
Engine oilCat Arctic DEO SYN SAE 0W-30-40°C to 30°CEngine Crankcase; Industrial Engines
Engine oilSAE 0W-20-40°C to 10°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilSAE 0W-30-40°C to 30°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilSAE 0W-40-40°C to 40°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilCat DEO SYN SAE 5W-40-30°C to 50°CEngine Crankcase; Industrial Engines
Engine oilSAE 5W-30-30°C to 30°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilSAE 5W-40-30°C to 50°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilCat DEO SAE 10W-30-18°C to 40°CEngine Crankcase; Industrial Engines
Engine oilSAE 10W-30-18°C to 40°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines); SAE 10W-30 is the preferred viscosity grade for the 3116, 3126, C7, C-9 and C9 diesel engines between -18 C (0 F) and 40 C (104 F)
Engine oilSAE 10W-40-18°C to 50°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilCat DEO SAE 15W-40-9°C to 50°CEngine Crankcase; Industrial Engines
Engine oilSAE 15W-40-9°C to 50°CTable 1 Lubricant Viscosities for Ambient Temperatures (DI diesel engines)
Engine oilCat SAEO SAE 30API CF-4 category0°C to 40°CTable 2 - 3116 and 3126 Marine Engines with mechanical unit injection; factory fill has API CF-4 category and viscosity grade of SAE 30
Engine oilSAE 300°C to 40°CTable 3 Lubricant Viscosities for Ambient Temperatures - PC engines only

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Alignment Of Electric Sets With Supports At The Flywheel Housing / Installation Of A New Generator Or Flexible Plates adjustment

Tools: crane, dial indicator, shims, torque wrench

  1. Loosen all bolts connecting base to foundation; loosen all bolts fastening engine supports and generator supports to base.
  2. Ensure enough clearance between bolts and bolt holes in base, engine supports, generator supports at all locations.
  3. Check clearance between base and foundation at all mounting locations; use shims to prevent deflection; tighten base-to-foundation bolts to final torque.
  4. While generator supported by crane, loosen all bolts (2) fastening generator to flywheel housing; tighten alternate bolts to final torque; check clearance between base and engine and generator support
  5. Tighten all bolts fastening engine supports and generator supports to base to half of final torque; loosen all bolts (2); measure gap between generator and flywheel housing; ensure bolts centered in c
  6. Gaps at (E), (F), (G), (H) should be more than 0.03 mm (0.001 inch) and less than 0.13 mm (0.005 inch); adjust shims or move rear of generator right or left.
  7. After shim correction, tighten generator support bolts to half of final torque 450 N-m (332 Ib ft); check gaps; repeat until 0.13 mm (0.005 inch) or less; begin with Step 5.
  8. Install dial indicator on base with tip next to support mounting bolt (4); put tip on support (3); check while tightening bolt to final torque; if indicator moves more than 0.13 mm (0.005 inch), insta
Alignment Of Electric Sets Without Supports At The Flywheel Housing adjustment

Tools: shims, torque wrench

  1. Loosen all bolts connecting base to foundation; loosen all bolts fastening generator supports and engine supports to base.
  2. Ensure clearance between bolts and bolt holes in base, engine supports, generator supports at all locations.
  3. Check clearance between base and foundation at all mounting locations; use shims to prevent base deflection; tighten base-to-foundation bolts to final torque.
  4. Check clearance between base and engine, base and engine supports, base and generator supports over entire length; use shims to prevent support deflection; tighten all mounting bolts to final torque.
Alternator Belt - Inspect/Adjust/Replace adjustment

⚠ Replace belts for multiple groove pulleys in matched sets.

Tools: Belt tension gauge (110 N / 25 lb force)

  1. Remove the belt guard.
  2. Loosen mounting bolt (2) and adjusting nuts (1).
  3. Turn adjusting nuts to increase or decrease belt tension.
  4. Check deflection is 13 to 19 mm with 110 N applied midway.
  5. Tighten the adjusting nuts; tighten the mounting bolt.
  6. Reinstall the belt guard.
  7. Check adjustment again after 30 minutes at rated rpm if new belts.
Rechecking The Alignment adjustment

Tools: torque wrench, shims

  1. Loosen the sixteen close coupled adapter bolts (2); visually ensure they are centered in clearance holes.
  2. Check gaps at 3, 6, 9, and 12 o'clock positions; use 2, 4, 8, and 10 o'clock if 12 and 6 are inaccessible.
  3. If gaps are between 0.03 mm (0.001 inch) and 0.13 mm (0.005 inch), tighten all bolts; alignment check complete. If not, loosen bolts fastening generator to base frame; adjust shims; move rear of gener
  4. After adjustment, tighten generator mounting bolts to one half of standard torque 450 N-m (332 lb ft); repeat procedure starting with Step 1.
Determining the cause of a plugged fuel filter (ice or wax) diagnostic
  1. Remove the fuel filters.
  2. Cut the fuel filters open.
  3. Inspect the fuel filter before the filter warms. The inspection will show that the filter is filled with particles of either ice or wax.
Load Bank Test diagnostic
  1. Warm Up
  2. Start
  3. 15 Min
  4. 30 Min
  5. 45 Min
  6. 1 Hour
  7. Cool Down
Installation Of The Generator For Generator Sets That Are Equipped With A 3500 Engine installation

⚠ Damage to engine and generator can result if electric set is operated with a plate assembly that does not have proper clearance.

⚠ If N or O is less than initial A, disassemble and check coupling plate for bowing; replace if bowed.

Tools: dial indicator, straight edge, magnetic bases, crane, torque wrench, 17 5N-4478 Plates

  1. Ensure generator is disengaged from engine; clean generator support and base contact surfaces; remove protective material from flywheel pilot bearing bore and coupling contact surface.
  2. Remove two engine side covers; rotate engine until no. 1 crankshaft throw is perpendicular; measure crankshaft end play with dial indicator; record as A and divide by two for B.
  3. With crankshaft at extreme forward position, measure distance from straight edge to flywheel housing mounting surface (C) and flywheel pilot surface (D); subtract D from C for E.
  4. Remove coupling bolts and washers; remove plates, shims, and exhaust fan; lift rotor; locate rotor so air gap equal; move rotor to extreme rear.
  5. Place dial indicator on vertical surface of heat sink at rear of rotor shaft; measure rotor end play (approximately 3.81 to 7.62 mm); record F and divide by two for G.
  6. Move rotor to extreme rear; position straight edge across mounting ring diameter; measure distance to mounting ring surface (H) and hub mounting surface (I); subtract H from I for J.
  7. Bolt a standard set of 17 5N-4478 Plates together; measure thickness in two locations along contour; average as K.
  8. Determine number of shims: subtract B, E, G, K from J for L; divide L by 0.8 mm (0.03 inch) for M; round up.
  9. Put coupling plate in flywheel bore; check clearance between coupling plate outside diameter and flywheel bore inside diameter.
  10. Install coupling plate assembly, bolts (6) and calculated shims; tighten bolts (5) in 180 degree intervals in three stages to 525 + 25 N-m (390 + 20 lb ft).
  11. Install guide bolts in flywheel; put generator on engine; install bolts (10); tighten to 100 N-m (75 lb ft) in pairs at 180 degree intervals in three stages.
  12. While crane supports generator, place dial indicator on heat sink vertical surface; push generator forward within + 0.50 mm (+ 0.0200 inch) of midpoint of end play.
  13. Install fan mounting bolts (11) into flywheel; tighten to 200 N-m (150 Ib ft) in pairs at 180 degree intervals in three stages.
  14. Place dial indicators on no. 1 crankshaft throw and heat sink; push crankshaft forward; check crankshaft end play 0.178 to 0.635 mm and heat sink end play 0.076 to 0.635 mm; record N and O.
  15. If N or O is less than initial A, disassemble; check coupling plate for bowing; replace if bowed; check calculations; install generator and repeat steps 13 and 15.
Installation Of The Generator For Generator Sets That Are Not Equipped With A 3500 Engine installation

⚠ Damage to engine and generator can result if electric set is operated with a plate assembly that does not have proper clearance.

Tools: dial indicator, indicator assembly, bar, torque wrench, guide bolt, crane

  1. Remove dirt, burrs, paint from generator support and base contact surfaces; remove protective material from flywheel pilot bearing bore and coupling contact surface.
  2. Remove timing pointer cover; install indicator assembly on front of engine; tip contacts crankshaft pulley face.
  3. Position plate assembly in flywheel bore; check clearance between plate outside diameter and bore inside diameter.
  4. Install full shim pack and plate assembly on generator with bolts; tighten bolts to 525 + 45 N-m (390 + 30 lb ft).
  5. Install guide bolt in flywheel; put generator on engine; install bolts (9) and (10); tighten but do not bend locks under bolts (8).
  6. Use dial indicator to check crankshaft end play; if reading differs from initial, remove generator and enough shims to get original end play.
  7. Install generator again and check crankshaft end play; after correct shims, bend locks under bolts (8).
Aftercooler Core - Clean/Test maintenance

⚠ Do not use a high concentration of caustic cleaner to clean the core.

⚠ Maximum air pressure at the nozzle must be less than 205 kPa (30 psi).

Tools: Pressure air supply (maximum 205 kPa / 30 psi at nozzle)

  1. Remove the core. Refer to the Service Manual for the procedure.
  2. Turn the aftercooler core upside-down in order to remove debris.
  3. Back flush the core with cleaner (1U-5490 or 174-6854 Hydrosolv).
  4. Steam clean the core to remove residue; flush the fins.
  5. Wash the core with hot, soapy water; rinse thoroughly with clean water.
  6. Dry the core with compressed air in the reverse direction of normal flow.
  7. Inspect the core for cleanliness; pressure test; repair if necessary.
  8. Install the core. Refer to the Service Manual for the procedure.
Automatic Transfer Switch Semi-Annual Service maintenance
  1. Verify proper operation of exerciser clock; adjust if necessary.
  2. Provide visual inspection of all contacts and connection points.
  3. Perform building load test if practical and inspect for proper transfer and re-transfer.
  4. Verify operation of all control lamps.
Battery Electrolyte Level - Check maintenance

⚠ All lead-acid batteries contain sulfuric acid; wear face shield and protective clothing.

Tools: 245-5829 Coolant Battery Tester Refractometer

  1. Remove the filler caps; maintain the electrolyte to the FULL mark.
  2. Add distilled water if necessary; avoid artificially softened water.
  3. Check electrolyte condition with the 245-5829 Coolant Battery Tester Refractometer.
  4. Clean battery case with baking soda/water or ammonia/water solution; rinse.
  5. Clean terminals and cable clamps with fine grade sandpaper.
  6. Coat clamps and terminals with 5N-5561 Silicone Lubricant, petroleum jelly or MPGM.
  7. Clean the battery case; keep the batteries clean.
Battery and Battery Charger System Semi-Annual Service maintenance
  1. Clean all battery terminals; verify integrity of cables and connectors.
  2. Load-test battery.
  3. Measure specific gravity of each battery cell.
  4. Inspect electrolyte level and add fluid if necessary.
  5. Verify proper operation and float voltage of external battery charger.
  6. Verify and record output of engine alternator.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
480V312 lead reconnectableGenerator end is 12 lead reconnectable: Yes

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

How many kW is the Caterpillar 3412?

The Caterpillar 3412 is rated 500 kW standby (500.0 kVA).

What engine does the Caterpillar 3412 use?

The Caterpillar 3412 is powered by the Caterpillar 3412E engine.

What fuel does the Caterpillar 3412 use?

The Caterpillar 3412 runs on diesel.

What is the coolant capacity of the Caterpillar 3412?

The Caterpillar 3412 cooling system holds 750 liters (198.1 US gallons) for the engine, per the manufacturer specification sheet.

What is the prime power rating of the Caterpillar 3412?

The Caterpillar 3412 is rated 455 kW prime (455 kVA), against 500 kW standby.

How much does the Caterpillar 3412 weigh?

The Caterpillar 3412 has a dry weight of 2141 kg (4720 lb).

What voltage does the Caterpillar 3412 produce?

The Caterpillar 3412 is offered in 480 V, 3-phase.

What battery does the Caterpillar 3412 use?

The Caterpillar 3412 uses 4 batteryies, 24 V each, group 8D, per the manufacturer specification sheet.

What alternator does the Caterpillar 3412 use?

The Caterpillar 3412 uses a SR4B alternator. It has 4 poles.

What oil filter fits the Caterpillar 3412?

The Caterpillar 3412 uses oil filter part number 1R1808. Equivalents: BALDWIN B7299, NAPA 7792, CATERPILLAR 1R808.

Which fuel filter part number does the Caterpillar 3412 take?

The Caterpillar 3412 uses fuel filter part number 3S3875.

What air filter fits the Caterpillar 3412?

The Caterpillar 3412 uses air filter part number 106-3973.

Troubleshooting

1

Fault codes

CodeMeaning
nullIncreased coolant temperature

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

245
Part #DescriptionQtySystem
101-28441 gallon (3.8L)1 gallon (3.8L)Fluid Amazon eBay
102-2828Filter oil1Oil filter eBay $15.00
102-9720Cleaning Kit (detergent and oil for AIRSEP air cleaner elements)Air filter eBay
106-3973Air filter inner1Air filter Amazon eBay $79.98 eBay $39.31 NAPA $116.29 FridayParts $62.16
10R-9557Oil Filter1Oil filter Amazon eBay
10R9951Head Gaskets1Gasket Amazon eBay
111-2369Maintenance Element1Coolant filter Amazon eBay $26.35 NAPA $21.06
1113794COOLANT LEVEL SENSOR1Sensor eBay $189.06
113-8432Front sealSeal Amazon eBay $128.48
1167846DIGITAL VOLTAGE REGULATOR1Avr eBay
119-5152Cat Engine Oil (quart bottle)quart bottleFluid Amazon eBay
1282922CATWater Pump Gasket Set - 0.4 lbs/ 0.18 kgs, 5" Length, 27mm Width, 27mm Depth, 11 Application: 34001Gasket Amazon eBay
133-5673Fuel/Water Separator1Fuel filter Amazon eBay $19.99 eBay $19.99 NAPA $70.35 KuduParts $19.00 FridayParts $20.99
135-4925Water pumpPump eBay $379.99 FridayParts $465.31
1354925CATNew Water Pump - 3406E1Pump Amazon eBay
137-1339Water pump1Pump eBay $615.66 FridayParts $488.00
138-4611Gasket exhaust manifoldGasket eBay $27.77
141-7116V-belt1Belt eBay $31.99 NAPA $16.79 FridayParts $22.60
142-1404Air filter innerAir filter eBay $22.00 FridayParts $21.00
142-5867Front sealSeal eBay $41.66 FridayParts $39.38
142-5868Rear sealSeal eBay $45.71 FridayParts $26.95
1422329CATDrainback Seal - 3406E1Seal Amazon eBay
1425868CATCrankshaft Oil Seal Group Gasket - Rear, 3400, 0.7 lbs/ 0.31 kgs, 17mm Length, 5" Width, 17mm Depth; Flanged Face Sleeve1Gasket Amazon eBay $79.99
153-9653Gasket cylinder headGasket eBay $134.99 FridayParts $109.99
1539653CATCylinder Head Gasket - 3406E; ESN's: 1LW0001-00229; 2SW0001--0405; 5DS0001-00048; 6TS0001-20554; 5EK 0001-up1Gasket Amazon eBay
1609874CATSingle Cylinder Liner Gasket Set - 3406/ 3412 0.1 lbs/ 0.04 kgs1Gasket Amazon eBay
161-4111Oil pump1Pump eBay $398.79 FridayParts $421.20
161-4113Oil pumpPump eBay $1200.00 NAPA $726.04 FridayParts $510.00
1615719CATNew Water Pump - fits 3406E & C151Pump Amazon eBay
164-4599V-belt1Belt eBay $26.20 NAPA $55.69
1669144CATHousing Gasket - Front, 3406E1Gasket Amazon eBay
16CM43-0006Turbocharger Assembly1Turbocharger Amazon eBay
1744947Aftercooler and Lines Gaskets1Gasket Amazon eBay
175-7546Oil Filter Cutter1Oil filter Amazon eBay $75.00
1R-0713Oil Filter (Engine) (Alternative)1Oil filter Amazon eBay $25.00 eBay $31.49 KuduParts $13.00 FridayParts $15.70
1R-0716Engine Oil1Oil filter Amazon eBay $44.90 eBay $44.90 NAPA $33.79 NAPA $33.79 KuduParts $80.00 FridayParts $81.99
1R-0749Fuel Secondary - ADV1Fuel filter Amazon Amazon eBay $135.88 eBay $135.88 NAPA $28.51 NAPA $28.51 KuduParts $17.00 FridayParts $47.50
1R-0750High Efficiency Fuel Filter1Fuel filter Amazon eBay $33.80 eBay $33.80 NAPA $21.82 NAPA $21.82 KuduParts $17.00 FridayParts $29.50
1R-0755High Efficiency Fuel Filter1Filter Amazon eBay $34.99 eBay $96.90 NAPA $82.67 NAPA $82.67 KuduParts $54.00 FridayParts $71.99
1R-1712Standard Efficiency Fuel Filter1Filter Amazon eBay $36.76 KuduParts $17.00 FridayParts $29.50
1R-1808Engine Oil - ADV1Oil filter Amazon eBay $141.00 eBay $59.99 NAPA $45.70 NAPA $45.70 KuduParts $80.00 FridayParts $81.99
1R0716Filter oilOil filter Amazon eBay $44.90 eBay $44.90 NAPA $33.79 NAPA $33.79 KuduParts $80.00 FridayParts $81.99
1R0719Filter oilOil filter eBay $20.00 FridayParts $31.32 KuduParts $58.00
1R0726Filter oilOil filter eBay $39.99 KuduParts $17.00 FridayParts $19.48
1R0741Filter hydraulicHydraulic filter eBay $22.00 NAPA $25.37
1R0749Filter fuel1 case (12 x 1 quart)Fuel filter Amazon Amazon eBay $135.88 eBay $135.88 NAPA $28.51 NAPA $28.51 KuduParts $17.00 FridayParts $47.50
1R0750Filter fuelFuel filter Amazon eBay $33.80 eBay $33.80 NAPA $21.82 NAPA $21.82 KuduParts $17.00 FridayParts $29.50
1R0751Fuel Filter (secondary)Fuel filter Amazon Amazon eBay $20.19 eBay $48.88 NAPA $22.53 NAPA $22.53 KuduParts $36.00 FridayParts $37.23
1R0755Filter fuelFuel filter Amazon eBay $34.99 eBay $96.90 NAPA $82.67 NAPA $82.67 KuduParts $54.00 FridayParts $71.99
1R0756Filter fuelFuel filter Amazon eBay $18.99 eBay $18.99 NAPA $34.69 KuduParts $33.00 FridayParts $34.98
1R1808Filter oilOil filter Amazon eBay $141.00 eBay $59.99 NAPA $45.70 NAPA $45.70 KuduParts $80.00 FridayParts $81.99
1U-5490Hydrosolv 4165 liquid cleaner, 19 L (5 US gallon)Fluid Amazon eBay
1U-5492Hydrosolv 100 Liquid Cleaner, 19 L (5 US gal)Fluid eBay
1U-5718Vacuum Pump1Pump Amazon eBay $87.99
1U-8804Hydrosolv 100 Liquid Cleaner, 4 L (1 US gal)Fluid eBay
1U-8812Hydrosolv 4165 Liquid Cleaner, 4 L (1 US gal)Fluid eBay
2161252CATSingle Cylinder Head Gasket Set - 3406/ 3406E1Gasket Amazon eBay
222-5152Water pump repair kitPump eBay $239.99
2245122CATCylinder Head Gasket - 3406E1Gasket Amazon eBay
2322507Manifold Gaskets1Gasket Amazon eBay
2322521Turbocharger Gaskets1Gasket Amazon eBay
2322522Reman Injectors1Injector Amazon eBay
2342795Injector Seals/Gaskets1Gasket Amazon eBay
247-7133ThermostatThermostat Amazon eBay $107.00 eBay $41.00 FridayParts $27.50
248-5513ThermostatThermostat Amazon eBay $39.95 eBay $43.00 FridayParts $30.31 SinoCMP $59.00
2486744CATSingle Cylinder Head Gasket Set - 5.6 lbs/ 2.54 kgs, For Use On C-9 MFF; 3406E 1LW; 3406E 1mm, 3406E 2WS; 3406E 5DS; 3406E 6TS1Gasket Amazon eBay
296-8325Crankcase Ventilation (CV) FilterOcv filter cartridge Amazon eBay $48.30
326-1641Axial seal FWS1Fuel filter Amazon eBay $23.00 NAPA $58.84
326-1642Filter water separator1Fuel filter eBay $38.00 NAPA $53.06
326-1643Filter water separator1Fuel filter Amazon eBay $25.00 NAPA $66.22 KuduParts $22.00 FridayParts $105.00
326-1644Filter water separator1Fuel filter Amazon eBay $10.00 NAPA $57.83 KuduParts $22.00 FridayParts $24.00
3406462MCBCATInframe Chassis Gasket Set - 3406E 5EK1Gasket Amazon eBay
352-0211Water pumpPump eBay $509.95 FridayParts $544.58
384-8611Lift/transfer pumpPump eBay $358.00 SinoCMP $219.00 KuduParts $312.00 FridayParts $322.09
384-8612Lift/transfer pumpPump eBay $358.00 KuduParts $148.00 FridayParts $159.99 SinoCMP $259.00
3N6668FLEXIBLE FUEL LINES1Hose eBay
3N7442LOW WATER TEMPERATURE SWITCH1Sensor eBay $67.00
3N8449IMPELLER1Impeller Amazon eBay $5000.00
3S3875Filter fuelFuel filter eBay $49.99
3T8705Glow plugGlow plug eBay $13.99 FridayParts $19.56
3T8706Glow plugGlow plug eBay $33.96 FridayParts $47.99
4N0015Air filter outerAir filter eBay $109.99 NAPA $157.85 KuduParts $114.00 FridayParts $118.99
4N1061ELECTRIC STARTING MOTOR LH 24V1Starter eBay
4N1151Gasket oil panGasket eBay $15.24
4P-7610Magnetic Pickup Group (engine speed/timing sensor in flywheel housing)Sensor Amazon eBay eBay
4W3864Water pump sealSeal eBay $9.27
55.3Air cleaner, single-stage, dry type1Air filter buy
5N-5561Silicone LubricantFluid Amazon eBay
5N2902OIL SEAL1Seal Amazon Amazon eBay $17.50 eBay $17.50
5N5692CHARGING ALTERNATOR 24V 45 AMP1Alternator eBay $327.36 FridayParts $237.90
5N6055M-SEAL1Seal Amazon eBay $99.99
6N6798V-beltBelt eBay $41.15 NAPA $40.08
703613PUMP ASSY1Pump Amazon eBay
7C7691TurbochargerTurbocharger eBay $525.35 FridayParts $599.00
7E4254CLEANER GP - AIR1Air filter eBay
8H7204PRIMARY FUEL FILTER1Fuel filter eBay $22.95 FridayParts $40.77
8N6309Air filter outerAir filter eBay $89.68 NAPA $186.85 KuduParts $185.00 FridayParts $290.20
8S-2245Injection Cleaning Tool GroupInjector eBay
8T-5571Hydrosolv 100 - 208 L (55 US gallon)Fluid eBay
8T-7570Hydrosolv 4165 - 208 L (55 US gallon)Fluid eBay
9G8010SwitchSensor eBay $39.00 FridayParts $16.90
9L6639V-beltBelt eBay $19.99 NAPA $37.22
9M9740Filter oilOil filter eBay $22.99 FridayParts $31.32 KuduParts $58.00
9S-8140Pressurizing PumpPump Amazon eBay
9U-7227Injector Height Gauge1Injector height gauge Amazon eBay $138.09 FridayParts $32.35 SinoCMP $85.00
DM-3E3305GASKET SET, WP OH 3412Gasket Amazon eBay
DM-6I3890WATER PUMP 3406EPump Amazon eBay
DM-8C4402GASKET SET, FUEL SYSTEM 3412Gasket Amazon eBay
ESD5526Speed ControllerSpeed controller Amazon eBay
IMP0026IMPELLER1Impeller Amazon eBay $825.83
JMK0002SEAL KIT1Seal Amazon eBay
JPR-CT3412PUMP ASSY1Pump Amazon eBay
M-10525081 Fuel Priming Pump1Pump Amazon eBay
M-1252107Fuel System Set1Gasket Amazon eBay
M-1282922Water Pump Mounting Gasket1Gasket Amazon eBay
M-1354925Water Pump1Pump Amazon eBay
M-13755411 Fuel Priming Pump Tall1Pump Amazon eBay
M-1415787Oil Cooler Set1Gasket Amazon eBay
M-1425867Front Crankshaft Seal1Seal Amazon eBay $62.99
M-1425868Rear Crankshaft Seal1Seal Amazon eBay
M-1429672Central & Lower Set1Gasket Amazon eBay
M-1609874Gasket Set - Cylinder Liner Packing6Gasket Amazon eBay
M-1614113Oil Pump1Pump Amazon eBay $489.08
M-1615719Water Pump1Pump Amazon eBay
M-16324786 6 Valve Stem Seal - Exhaust24Seal Amazon eBay $10.90
M-1946722Sensor - PressureARSensor Amazon eBay
M-1946724Sensor - PressureARSensor Amazon eBay
M-1946725Sensor - PressureARSensor Amazon eBay
M-2088350Air Compressor Set1Gasket Amazon eBay
M-2244536Sensor - PressureARSensor Amazon eBay
M-2274239ORKInjector Sleeve O-Ring Kit6Seal Amazon eBay
M-2287094Nose O-ring6Seal Amazon eBay
M-2323679Rear Structure Set1Gasket Amazon eBay
M-2410825Turbocharger Installation Set1Gasket Amazon eBay
M-2481394Injector O-Ring Kit6Seal Amazon eBay $8.61
M-2566453Sensor - TemperatureARSensor Amazon eBay
M-2644297Sensor - TemperatureARSensor Amazon eBay
M-2842728Sensor - PressureARSensor Amazon eBay
M-3639020Gasket Set - Central & LowerGasket Amazon eBay
M-3639024Gasket Set - Rear StructureGasket Amazon eBay
M-3648129Gasket Set - Rear StructureGasket Amazon eBay
M-3648338Gasket Set - Front StructureGasket Amazon eBay
M-3766577Front Structure Set1Gasket Amazon eBay
M-3848611Pump - TransferPump Amazon eBay
M-3S96431 Regulator SealARSeal Amazon eBay
M-4359418Gasket Set - Front StructureGasket Amazon eBay
M-4499116Gasket Set - Front StructureGasket Amazon eBay
M-4599781Gasket Set - Oil Cooler & LinesGasket Amazon eBay
M-4600714Gasket Set - Central & LowerGasket Amazon eBay
M-4600735Gasket Set - Rear StructureGasket Amazon eBay
M-4600780Gasket Set - Single Cylinder HeadGasket Amazon eBay
M-4620795Gasket Set - Oil Cooler & LinesGasket Amazon eBay
M-4627233Gasket Set - Rear StructureGasket Amazon eBay
M-4679007Gasket Set - Rear StructureGasket Amazon eBay
M-4711663Gasket Set - Central & LowerGasket Amazon eBay
M-4N1151Oil Pan GasketARGasket Amazon eBay $21.15
M-4N1151-6Oil Pan GasketARGasket Amazon eBay
M-4N733Oil Pump1Pump Amazon eBay $689.71
M-4W4011Regulator - 170°1Thermostat Amazon eBay
M-5P5678-6Valve Cover Gasket1Gasket Amazon eBay
M-5P5678-9Valve Cover Gasket1Gasket Amazon eBay
M-5S2106Fan Hub Seal1Seal Amazon eBay
M-7F2122Fan Hub O-Ring Seal1Seal Amazon eBay
M-7W6129Alternator, V, .63in (15.9mm) - 80.00in (2032mm)Belt Amazon eBay
M-9L6639Alternator, V, .63in (15.9mm) - 57.01in (1448mm)Belt Amazon eBay
MC1F7C2888CATInframe Overhaul Kit - 3406E 5EK1Gasket Amazon eBay
MCB3406461Overhaul Gasket Set1Gasket Amazon eBay
MCB3406462In-Chassis Gasket Set1Gasket Amazon eBay
MCB3406463Cylinder Head Gasket Set1Gasket Amazon eBay
MCB3406463CATCylinder Head Gasket Kit - 3406E 5EK1Gasket Amazon eBay
MCB3406471Overhaul Gasket Set1Gasket Amazon eBay $2228.95
MCB3406472In-Chassis Gasket Set1Gasket Amazon eBay $500.00
MCB3406473Cylinder Head Gasket Set1Gasket Amazon eBay
MCB3406473CATCylinder Head Gasket Kit - 3406E LLW 2WS 5DS 6T1Gasket Amazon eBay
MCBC15993Cylinder Head Gasket Set1Gasket Amazon eBay
MCSSET0009M-SEAL1Seal Amazon eBay
PA5346CHARGING ALTERNATOR 24V 45 AMP1Alternator eBay
PEHP7069-01Reman Water PumpWater pump Amazon eBay
PL1697PRIMARY FUEL FILTER1Fuel filter eBay
R-10R0955Fuel Injector - Reman6Injector Amazon eBay
R-10R0956Fuel Injector - Reman6Injector Amazon eBay
R-10R1000Fuel Injector - Reman6Injector Amazon eBay
R-10R1273Fuel Injector - Reman6Injector Amazon eBay
R-10R2780Fuel Injector - Reman6Injector Amazon eBay
R-10R3261Fuel Injector - Reman6Injector Amazon eBay
R-10R3265Fuel Injector - Reman6Injector Amazon eBay
R-10R6163Fuel Injector - Reman6Injector Amazon eBay
R-10R8501Fuel Injector - Reman6Injector Amazon eBay $1133.94
RET0020OIL SEAL1Seal Amazon eBay
RW6012XM1DRMANReman Water Pump - 3406E1Pump Amazon eBay
RW6014XM1DRMANReman Water Pump - Cat 3406E Straight Teeth1Pump Amazon eBay
124-2946Lifting Bracket1Service part / kit Amazon eBay
128-4124Kit without ConditionerService part / kit Amazon eBay
1343761CATPiston Ring - Top, 3406E6Service part / kit Amazon eBay
138-8440Component cleanerService part / kit Amazon eBay
1440725Connecting rodService part / kit Amazon eBay $630.00
163-1128Kit with LiquidService part / kit Amazon eBay
163-1129Kit with ElementService part / kit Amazon eBay
169-8373Fluid Sampling Bottle1Service part / kit Amazon eBay $29.99
16CM43-0001Cylinder Head Assembly1Service part / kit Amazon eBay
16CM43-0002Piston Assembly1Service part / kit Amazon eBay
16CM43-0003Connecting Rod Assembly1Service part / kit Amazon eBay
16CM43-0004Crankshaft Assembly1Service part / kit Amazon eBay
16CM43-0005Valve Train Assembly1Service part / kit Amazon eBay
174-6854Hydrosolv 100 liquid cleaner, 19 L (5 US gallon)Service part / kit Amazon eBay NAPA $10.64
1743191Reman Cylinder Heads1Service part / kit Amazon eBay
1765749CATPiston Ring - Intermediate, 3406E6Service part / kit Amazon eBay
177-9778Base1Service part / kit Amazon eBay $174.00 KuduParts $109.00 FridayParts $109.99
1899771CATOil Control Piston Ring - Intermediate, 3406E/ C156Service part / kit Amazon eBay
195-1068Base1Service part / kit Amazon eBay $49.99
1U-8760Chain Wrench1Service part / kit Amazon eBay
206-5756PrimeTime Prime Only Configuration KitKitService part / kit Amazon eBay
249-0437Oxidation Catalyst Assembly - Round1Service part / kit Amazon eBay
256-0326Oxidation Catalyst Assembly - RoundService part / kit Amazon eBay
304-7755Cat Regeneration SystemService part / kit Amazon eBay
305-2389Wire BrushService part / kit Amazon eBay
4C-9301Coolant Conditioner Test Kit1Service part / kit Amazon eBay $30.00
4P7610PICK UP GP - MAGNETIC1Service part / kit Amazon eBay eBay
5P-3413Pipe Sealant1Service part / kit eBay $12.37
6N8878FUEL PRESSURE GAUGE1Service part / kit Amazon eBay
703493SHAFT1Service part / kit Amazon eBay
7C3874BATTERY CHARGER 10 AMP1Service part / kit eBay
7E6248HEATER GP - JACKET WATER1Service part / kit eBay
7L787224 VOLT BATTERY SET1Service part / kit eBay
7N3229Connecting rodService part / kit Amazon eBay $176.83
8N1728Connecting rodService part / kit Amazon eBay $249.99
8T-5296Coolant Conditioner Test KitService part / kit Amazon eBay eBay
8T1589Maintenance ChargeService part / kit Amazon Amazon eBay $29.76 eBay
8T9190Refill ChargeService part / kit Amazon eBay
9S-3263Thread lock1Service part / kit eBay $30.78
9S-4030Thread lockService part / kit eBay
9Y6054Connecting rodService part / kit Amazon eBay $299.99
DZ111166(3402) (3404) (3408) (3409) (974G)1Service part / kit Amazon eBay
DZ114695DEF TANK INLET SCREEN1Service part / kit Amazon eBay
LEHW0155-01CATERPILLAR® ENGINE SPECIFICATIONSService part / kit Amazon eBay
M-24771331 Regulator - 190ºCARService part / kit Amazon eBay $59.00
M-24855131 Regulator - 180ºC1Service part / kit Amazon eBay $44.76
M-3327309CamshaftService part / kit Amazon eBay
MRS3406E2CATRing Set - 3406E6Service part / kit Amazon eBay
PA5399JACKET WATER HEATER1Service part / kit eBay
PEHJ0271Cat® Emissions Upgrade Kits for Select 3500 Marine EnginesService part / kit Amazon eBay
PEHJ0287Cat® Performance Upgrade Kits for Select 3508, 3512, and 3516 Marine EnginesService part / kit Amazon eBay
PEHP3036Cat Reman Short and Long BlocksService part / kit Amazon eBay
PEHP3036-01Cat Reman Short and Long BlocksService part / kit Amazon eBay
SHA0048SHAFT1Service part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Available documents

Engine spec — LECH3874-02 (Caterpillar)Engine spec — LEDH1045-02 (Caterpillar)Engine spec — lehq3181 (Caterpillar)Engine spec — lehw4180 (Caterpillar)Engine spec — lehw4181 (Caterpillar)Engine spec — lfhh5447 (Caterpillar)Engine spec — lfhh5448 (Caterpillar)Engine spec — lfhh6261 (Caterpillar)Engine spec — lshh6258 (Caterpillar)Engine spec — lshh6261 (Caterpillar)Spec sheet — epnsum00 (Caterpillar)Spec sheet — lehw4116 (Caterpillar)Operator's manual — 3408C, 3412, 3412C and 3412D High Performance Marine Engines-Engine Safety (Caterpillar)Reference (Caterpillar)Reference — CAT-3412-SN-2WJ01041-Load-Test-Report-and-Inspection-Checklist (Caterpillar)Reference — CAT-3412-SN-2WJ06072-Load-Test-Report-and-Inspection-Checklist (Caterpillar)Reference — Caterpillar-600-kW-CAT-3412-engine-SN-81Z24908-load-test-report-and-inspection-c (Caterpillar)Reference — Final+Ratings+Guide LECW2462-15 9.8.11 (Caterpillar)Reference — LECW2462-01 (Caterpillar)Reference — Ratings Guide Port LPCW2462-15 final LR (Caterpillar)Owner's manual — 3408C, 3412, 3412C and 3412D High Performance Marine Engines-Maintenance Intervals (Caterpillar)Parts manual — Caterpillar Engines (Caterpillar)Parts manual — Caterpillar 800 kW CAT 3412 engine SN 2WJ01849 as shipped (Caterpillar)Parts manual — KMP-Brand®Parts-Guide-Suitable-for-Caterpillar®By-Product (Caterpillar)Service manual — Alignment of Single Bearing Generators (Caterpillar)Service manual — Caterpillar Diesel Engine Fluid Recommendations (Caterpillar)Service manual — OT906706 RC (Ohio Department of Administrative Services (DAS), General Services Division, Office of State Purchasing)

This page was generated from the 27 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.

Full service, cheapest listings

Priced items from this model's own parts manual.

Air filter 106-3973$39.31
Fuel filter 3S3875$49.99
Oil filter 1R1808$45.70
Belt 6N6798$40.08
4 priced items$175.08