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EMCP II+ Controller

The EMCP II+ is a generator-set controller. It is used on generator sets from Caterpillar, including the 3208, 3412, 3412C Generator Set and DM2273.

33
Generator sets
Caterpillar
Brand
150–2022 kW
Power range
3
Fuel types

Generator sets using this controller

33

Also fitted to: Caterpillar G3516C Gas Generator Set (Island Mode), Caterpillar G3520E SCAC 4-stroke-cycle, watercooled gas engine.

Troubleshooting

10

Fault codes

CodeMeaningRemedy
21Fault shutdown
22Fault alarm
i01226491Engine overspeedStop the engine by shutting off the fuel supply to the engine and/or shutting off the air supply to the engine.
nullIncreased coolant temperature

Symptoms & remedies

SymptomCauseRemedy
Emergency Stop — The operator presses the emergency stop push button (ESPB) on the front panel; the emergency stop indicator FLASHES and the engine is shut down; the engine is not allowed to start until the condition is correctedThe operator presses the emergency stop push button (ESPB) on the front panelCorrect the condition; the engine is not allowed to start until the condition is corrected
Engine Overspeed — The engine speed exceeds the setpoint for engine overspeed that is programmed into the GSC; the engine overspeed indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is correctedThe engine speed exceeds the setpoint for engine overspeed that is programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
High Water Temperature — The engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSC; the high water temperature indicator FLASHES; the engine is shutdown and the engine is not allowed to start until the fault is correctedThe engine coolant temperature rises above the setpoint for high water temperature shutdown that is programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
Low Coolant Level — The engine coolant level drops below the probe of the coolant loss sensor; the engine coolant level indicator FLASHES; the engine is shut down; the engine is not allowed to start until the fault is correctedThe engine coolant level drops below the probe of the coolant loss sensorCorrect the fault; the engine is not allowed to start until the fault is corrected
Low Oil Pressure — The engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSC; the low oil pressure indicator FLASHES, and the engine is shut down; the engine is not allowed to start until the fault is correctedThe engine oil pressure drops below the setpoints for low oil pressure shutdown that are programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected
Overcrank — The engine does not start within the setpoint for total cycle crank time that is programmed into the GSC; the overcrank indicator FLASHES; the engine is not allowed to start until the fault is correctedThe engine does not start within the setpoint for total cycle crank time that is programmed into the GSCCorrect the fault; the engine is not allowed to start until the fault is corrected

Fault codes and symptom→remedy steps extracted from this controller’s service/owner documentation; verify against the official manual before servicing. Aggregated from the service documentation of generator sets built on this controller.