HomeEnginesCaterpillar 3412E

Caterpillar 3412E Engine

The Caterpillar 3412E is a 12 L 6-cylinder turbocharged/aftercooled engine rated at 1800 rpm, producing up to 544 kW. It powers generator sets from Caterpillar, Olympian and Solar Turbines, including the 12CM32, 12CM43, 14CM43 and 16CM32. It holds 730 L (192.8 gal) of oil and 750 L (198.1 gal) of coolant.

Also known as: Caterpillar 3412E

Part of the Caterpillar 3412E engine family — 2 variants share parts & fitment.

12.0 L
Displacement
6
Cylinders
1800 rpm
Rated speed
544 kW
Gross power

Service parts for the 3412E

The cheapest captured merchant offer per filter — see the full cross-reference below for every OEM/aftermarket option.

Air intake

1 required
7T1S90Air filterfind

Fuel system

1 required

Oil system

1 required

Prices captured from merchant listings; some links are affiliate links. Verify against your serial number before ordering.

Engine specifications

Oil capacity730.0 L
Coolant capacity750.0 L
Displacement12.0 L
Cylinders6
AspirationTurbocharged/Aftercooled
Rated speed1800 rpm
Gross power544 kW

Generator sets powered by this engine

117

Shared across brands: Caterpillar, Olympian, Solar Turbines

Caterpillar 12CM32Caterpillar 12CM43Caterpillar 14CM43Caterpillar 16CM32Caterpillar 16CM43Caterpillar 18CM43Caterpillar 3304Caterpillar 3306 ATAACCaterpillar 3306 TACaterpillar 3406Caterpillar 3406 TCaterpillar 3406ECaterpillar 3412Caterpillar 3412 STACaterpillar 3412 TCaterpillar 3412 TTCaterpillar 3412ECaterpillar 3508 TACaterpillar 3508B TACaterpillar 3512 TACaterpillar 3512B HDCaterpillar 3512B HD TACaterpillar 3512B TACaterpillar 3516 TACaterpillar 3516B HDCaterpillar 3516B HD TACaterpillar 3516B TACaterpillar 3606 TACaterpillar 3608 TACaterpillar 3612 TACaterpillar 3616 TACaterpillar 6CM20Caterpillar 6CM25Caterpillar 6CM32Caterpillar 6CM43Caterpillar 7CM43Caterpillar 8CM20Caterpillar 8CM25Caterpillar 8CM32Caterpillar 8CM43Caterpillar 9CM20Caterpillar 9CM25Caterpillar 9CM32Caterpillar 9CM43Caterpillar G3306 NACaterpillar G3306 TCaterpillar G3406 NACaterpillar G3406 TA1Caterpillar G3406 TA3Caterpillar G3408 NACaterpillar G3408 TA1Caterpillar G3408 TA3Caterpillar G3412 LE1Caterpillar G3412 LE3Caterpillar G3412 NACaterpillar G3412 TA1Caterpillar G3412 TA3Caterpillar G3508 TA1Caterpillar G3508 TA3Caterpillar G3512 LE1Caterpillar G3512 LE3Caterpillar G3512 TA1Caterpillar G3512 TA3Caterpillar G3516 LE1Caterpillar G3516 LE3Caterpillar G3516 TA1Caterpillar G3516 TA3Caterpillar G3520C LECaterpillar G3524 TA1Caterpillar G3532 TA1Olympian D100P1Olympian D100P4Olympian D125P1Olympian D125P2Olympian D13P2Olympian D150P1Olympian D150P6Olympian D18P2Olympian D200P4Olympian D20P1Olympian D20P2Olympian D20P4Olympian D25P1Olympian D25P2Olympian D30P3Olympian D30P4Olympian D40P2Olympian D40P3Olympian D50P2Olympian D50P3Olympian D60P2Olympian D60P3Olympian D75P3Olympian D80P4Olympian D90P1Olympian G100F3Olympian G125G1Olympian G12U3Olympian G15U3Olympian G20F3Olympian G20UH3Olympian G25F3Olympian G25UH3Olympian G30F3Olympian G40F3Olympian G50F3Olympian G60F3Olympian G80F3Solar Turbines CENTAUR 50Solar Turbines Centaur 40Solar Turbines Mars 100Solar Turbines Mars 90Solar Turbines Mercury 50Solar Turbines Saturn 20Solar Turbines TAURUS 60Solar Turbines TAURUS 70Solar Turbines Titan 130

How to read your Caterpillar engine serial & model number →

Common problems

13
  • Increased coolant temperature null
  • Fault shutdown 21
  • Fault alarm 22
  • Engine overspeed i01226491
    Fix: Stop the engine by shutting off the fuel supply to the engine and/or shutting off the air supply to the engine.
  • Very Low Oil Pressure 100-11
  • Very Low Coolant Level 111-11
  • Very High Intake Manifold Air Temperature 105-11
  • Very High Coolant Temperature 110-11
  • Vehicle Overspeed Warning 84-00
  • Quick Stop Occurrence 84-14
  • Engine Overspeed Warning 190-00
  • Diagnostic Code 55 55
  • 0 3111

Compiled from service & troubleshooting documentation across every generator set that uses the Caterpillar 3412E.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filter
Fuel filter
Oil filter2P4005200 hr Amazon eBay $32.99 PartsGeek $23.97 KuduParts $39.00
Battery
Belt
Coolant72.5 L
OilCaterpillar DEO 10W30 or 15W4085.0 L200 hr
Spark plug

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

40
ItemActionHoursMonthsNotes
Air TankDrain50 hrDrain water/sediment; every 1900 L (500 gal) fuel or 50 hours
Marine Gear Oil and FilterChange50 hrFirst service — Change on new or rebuilt marine gears at first 50 hours only, then every 2000 hours thereafter
Sea Water StrainerClean50 hrWhen required and every 3800 L (1000 US gal) of fuel or 50 service hours
Zinc rodsInspect50 hrFirst service — Within 24 hours of initially filling the plumbing with sea water; if no significant corrosion, inspect again after seven days or 50 hours of engine operation
Clutch Shift Collar and Bearing and Shift LeverAdjust125 hrEvery 4750 L (1250 gal) of fuel or 125 hours - lubricate/check/adjust
Alternator BeltInspect250 hr12 moInspect/adjust/replace; every 12 750 L (3375 US gal) of fuel or 250 h or yearly (8RG1-Up); every 19 000 L (5000 US gal) or 250 h or yearly (REA1-Up, 3JK1-Up, 7BL1-Up)
Alternator and Fan BeltsReplace250 hrInspect/Adjust/Replace - Every 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Alternator and Fan Drive BeltsInspect250 hrEvery 12,500 Miles or 250 Service Hours; inspect—adjust if necessary
BatteriesCheck250 hrClean/inspect and check electrolyte level
BatteriesInspect250 hrEvery 12,500 Miles or 250 Service Hours; inspect electrolyte level
Battery Electrolyte LevelCheck250 hr12 moEvery 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Belts, Hoses and ClampsInspect250 hr
Coolant Conditioner ElementChange250 hrEvery 12,500 Miles or 250 Service Hours; change element
Cooling SystemClean250 hrEvery 12,500 Miles or 250 Service Hours; clean radiator fins—inspect hoses
Cooling SystemOther250 hrEvery 12,500 Miles or 250 Service Hours; add conditioner if not equipped with element
Cooling System Coolant Additive ConcentrationTest250 hrAdd liquid coolant additive or replace maintenance element if equipped
Cooling System Coolant Sample (Level 1)Test250 hrObtain - Every 250 Service Hours
Cooling System Supplemental Coolant Additive (SCA)Test250 hr12 moTest/Add; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Crankcase BreatherClean250 hr
Engine Air Cleaner ElementClean250 hr12 moClean/Replace; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Air CleanersClean250 hr
Engine Air IntakeClean250 hrEvery 12,500 Miles or 250 Service Hours; clean oil bath cleaners—clean or replace dry elements
Engine CrankcaseChange250 hrEvery 12,500 Miles or 250 Service Hours; change oil and filters
Engine Crankcase BreatherClean250 hr12 moEvery 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Engine Oil SampleOther250 hr12 moObtain S·O·S oil sample; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Oil and FilterChange250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Engine Oil and FiltersChange250 hrEvery 9500 L (2500 gal) of fuel or 250 hours; standard sump 250 hrs, deep sump 500 hrs
Engine Protective DevicesCheck250 hrEvery 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Fan Pulley BearingLubricate250 hrEvery 12,500 Miles or 250 Service Hours; lubricate bearing MPG
Fuel System (drain water/sediment, replace final filter, clean primary filter)Clean250 hrEvery 9500 L (2500 gal) of fuel or 250 hours
Fuel System Primary FilterClean250 hr12 moClean/Replace; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Fuel System Secondary FilterReplace250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Fuel Tank Water and SedimentDrain250 hr12 mo8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Hoses and ClampsInspect250 hr12 moInspect/Replace; 8RG1-Up: 12 750 L (3375 US gal) or 250 h or yearly; other S/N: 19 000 L (5000 US gal) or 250 h or yearly
Magnetic PickupsClean250 hrFirst service — Clean/Inspect - First 19 000 L (5000 US gal) of Fuel or 250 Service Hours
Scheduled Oil Sampling (S-O-S)Test250 hrEvery 9500 L (2500 gal) of fuel or 250 hours - obtain sample
Engine BreatherClean500 hrEvery 25,000 Miles or 500 Service Hours; wash
Fuel FiltersReplace500 hrEvery 25,000 Miles or 500 Service Hours; replace final fuel filter—clean primary filter
oilChange500 hr3000 Series service intervals increased to 500 hours as standard (3013C, 3024C, 3054, 3056)
Aftercooler CoreClean1000 hrWhen required; also every 76 000 L (20 000 US gal) of fuel or 1000 service hours

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceBearing bracket step minimumless than 0.0762mm
ClearanceConnecting rod bearing clearance (max permissible, used bearings)0.20mm (0.008 inch)
ClearanceConnecting rod bearing clearance (new bearings)0.062 to 0.160mm (0.0024 to 0.0063 inch)
ClearanceCoolant level below bottom of filler pipe (engines without recovery tank)within 13mm0.5 inch
ClearanceCrankshaft end play (max permissible, used thrust plates)0.89mm (0.035 inch)
ClearanceCrankshaft end play (new thrust plates)0.15 to 0.55mm (0.006 to 0.022 inch)
ClearanceCrankshaft main bearing clearance (max permissible, used bearings)0.25mm (0.010 inch)
ClearanceCrankshaft main bearing clearance (new bearings)0.091 to 0.186mm (0.0036 to 0.0073 inch)
ClearanceDamper pilot runout limit0.10mmvibration analysis
ClearanceDowel protrusion from crankshaft face4.1 + 0.5mm (0.16 + 0.02 inch)
ClearanceMagnetic Pickup Back-off from Flywheel Ring Gear180 +/- 15degrees (1-1/2 turn CCW)
ClearanceMaximum dowel length out of crankshaft face6.4mm (0.25 inch)
ClearanceTurbocharger Shaft End Play0.076 to 0.203mm (0.003 to 0.008 in)
ClearanceTurbocharger end play.003 inch (0.07 mm) to .008 inch (0.203 mm)checked with a dial indicator
ClearanceUnit injector height (from top of unit injector to machined ledge of fuel injector body)78.0 ± 0.2mm
ClearanceValve guide bore surface diameter35.00 + 0.50mm (1.378 + 0.020 inch)
ClearanceWater pump leakage considered normal as engine coolssmall amountwater pump seal is lubricated by coolant in the cooling system
GapFan/alternator belt deflection2 inch (1 cm)with 25 lb. (110 N) force midway between the pulleys
OtherAccelerator pedal position sensor duty cycle at high idle75 to 90percenthigh idle
OtherAccelerator pedal position sensor duty cycle at low idle10 to 22percentlow idle
OtherAlternator belt deflection13 to 19mm110 N (25 lb) of force applied midway between the pulleys; 0.50 to 0.75 inch
OtherBelt tension deflection0.50 to 0.75inch110 N (25 lb) force midway between pulleys
OtherBelt tension deflection13 to 19mm110 N (25 lb) force midway between pulleys
OtherCaterpillar Fast Acting Cooling System Cleaner concentration0.5L per 15 L1 pint per 4 US gal of cooling system capacity
OtherChlorine content limit for heat exchanger cleaning watermore than 300ppmwater containing more than 300 ppm of chlorine should not be used
OtherCoolant fill rate5 U.S. gallons (19 liters) per minute or lessto help avoid air locks
OtherCoolant level below filler pipe bottom13mm
OtherCooling system conditioner concentrationnew or reconditioned engine: 3% to 6% concentration; add 1 pint (.50 liters) for each 4 gal. (15.14 liters) of coolant to obtain 3% concentration. Thereafter: add 1 pint (.50 liters) for each 16 gal. (60.50 liters) of coolant to maintain 3% concentration.
OtherCooling system fill rateno faster than 19L per minute5 US gal per minute to avoid air locks
OtherCooling system fill rate (maximum)19L per minuteto avoid air locks
OtherEngine monitoring derate maximum rate10percent per secondwarning/derate graph
OtherEngine oil supplemental filtration12 qt. supplemental oil filtration system extends the normal interval for CD oils to 16,500 miles
OtherEngine speed/timing sensor calibration tolerance (primary vs secondary)3degrees0022-11 / 0022-13
OtherEngine valve rotator operationshould turn slightly when valves close
OtherGenerator excitation PMG short circuit capability3 X In for 10 seconds
OtherGlow plug current draw12.5 amperes each; 75 amps total12 volt; six glow plugs
OtherHigh idle speed for droop governorsapproximately 2% to 5%above full load speedgovernors equipped with droop
OtherPaper air cleaner element reuse limitup to sixtimesreplace at least one time per year regardless of number of cleanings
OtherPlate type heat exchanger cleaner concentrationmaximum 4percent by weightcleaning solution temperature less than 60°C (140°F)
OtherRating condition (diesel 7 L and higher)99 kPa (29.31 in Hg) dry barometer, 25°C (77°F)SAE J1995 inlet air standard
OtherRating condition (diesel up to 6.6 L)100 kPa (29.5 in Hg) total barometric pressure, 1 kPa (.295 in Hg) vapor pressure, 25°C (77°F)ISO/TR14396 inlet air standard
OtherRating condition (gas)100 kPa (29.61 in Hg) and 25°C (77°F)SAE J1349 standard
OtherSolvent contact time with heat exchanger gasketsnot more than half an hournatural rubber, butyl rubber and EPDM gaskets swell in these solvents
OtherSpeed droop values commonly used3% and 0%%
OtherSupplemental Coolant Additive (SCA) concentration, coolant and SCAdo not exceed sixpercent
OtherSupplemental Coolant Additive (SCA) concentration, water and SCAdo not exceed eightpercent
OtherTurbocharger V-band clamp position90 ± 10degreesoutboard from the bottom vertical
OtherTurbocharger compressor housing air outlet positionzerodegreesfrom top vertical
OtherTurbocharger weight34kgapproximately (75 lb)
OtherVibration amplitude limit (acceptable engine performance)4.0milsengine vibration measurement
OtherVibration damper inspectiondented, cracked, leaking, bent or discolored damper must be replaced
OtherVoltage droop for 0.8 power factor loadapproximately 5%loads with a power factor of 0.8
PressureAir Cleaner Maximum Pressure Differential7.5kPa (30 in water / 1.1 psi)
PressureAir cleaner cleaning pressure air30 psi (205 kPa) maximumpressure air cleaning
PressureAir cleaner cleaning water pressure40 psi (280 kPa) maximumwater cleaning
PressureAllowed difference between pressure gauge and Cat ET status screen35kPaengine running
PressureAuxiliary water pump differential pressure requiring component inspectionmore than 103kPa15 psi
PressureBoost pressure with engine OFF0kPakey switch ON, engine OFF
PressureCoolant system pressure test - use 9S-8140 Pressurizing Pump9S-8140
PressureEngine oil pressure at low idle186 to 344kPalow idle speed

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantCat DEACDiesel; 3,000 Service Hours or Three Years; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat DEAC (Diesel Engine Antifreeze/Coolant)Conventional heavy-duty coolant/antifreeze; commercial long life coolants meeting Caterpillar EC-1Level 1 coolant sample every 250 hours; Level 2 yearly; DEAC change every 3000 service hours
CoolantCat DEAC Diesel Engine Antifreeze/CoolantASTM D4985 or ASTM D534558.0 LAcceptable; 1:1 mixture of water and glycol; service life three years; does not require SCA at initial fill
CoolantCat ELCDiesel; 12,000 Service Hours or Six Years; add Cat ELC Extender at 6,000 service hours or one half of service life; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat ELC (Extended Life Coolant)Does not require frequent SCA additions; Level 1 sample optional, Level 2 yearly; ELC change every 12 000 service hours or 6 years
CoolantCat ELC Extended Life CoolantCaterpillar EC-158.0 LPreferred; 1:1 mixture of water and glycol; service life six years; add ELC Extender once
CoolantCat ELC ExtenderAdd every 6000 service hours or 3 years according to requirements for cooling system capacity
CoolantCat Extended Life Coolant305.8 LEngine coolant capacity with radiator/exp. tank
CoolantCat NGECNatural Gas; 16,000 Service Hours or Three Years; use interval that occurs first
CoolantCaterpillar Antifreeze / liquid Cooling System Additive (Conditioner)Maintain within 13 mm (1/2 in) below bottom of fill pipe; add 0.24 L (1/4 US pint) additive per 30 L (8 U.S. gal) capacity; concentration 3-6% (up to 8% for water+SCA)
CoolantCaterpillar Cooling System Conditioner liquid or coolant conditioner element; ethylene glycol antifreeze solution; Dowtherm 209 Full-Fill coolantNever use both the liquid cooling system conditioner and the coolant conditioner element at the same time. Do not use Caterpillar Cooling System Conditioner or Coolant Conditioner Elements with Dowtherm 209 Full-Fill coolant.
CoolantCaterpillar SCA and WaterFor stationary applications not requiring boiling/freezing protection; minimum six percent to maximum eight percent SCA concentration; service life two years
Engine oilCD engine oilIf fuel has over 0.5% sulfur content, CD engine oil must have a TBN of 20 times the percentage of fuel sulfur (TBN as measured by ASTM D-2896 method).A 12 qt. supplemental oil filtration system extends the normal oil and filter change interval to 16,500 miles.
Engine oilCat NGEONatural Gas
Engine oilSAE 10W30Referenced as the oil used when normal operating engine oil pressure is specified
Engine oillow sulfated ash oilRequired for U.S. EPA Tier 4 Final, EU Stage IV engines.
Engine oilCat Arctic DEO SYN SAE 0W-30-40°C to 30°CEngine Crankcase; Industrial Engines
Engine oilSAE 0W-20Cat DEO Multigrade API CH-4/API CG-4-40°C to 10°C
Engine oilSAE 0W-30Cat DEO Multigrade API CH-4/API CG-4-40°C to 30°C
Engine oilSAE 0W-40Cat DEO Multigrade API CH-4/API CG-4-40°C to 40°C
Engine oilCat DEO SYN SAE 5W-40-30°C to 50°CEngine Crankcase; Industrial Engines
Engine oilSAE 5W-30Cat DEO Multigrade API CH-4/API CG-4-30°C to 30°C
Engine oilSAE 5W-40Cat DEO Multigrade API CH-4/API CG-4-30°C to 50°C
Engine oilCat DEO SAE 10W-30-18°C to 40°CEngine Crankcase; Industrial Engines
Engine oilSAE 10W-30Cat DEO Multigrade API CH-4/API CG-4-18°C to 40°C
Engine oilCat DEO SAE 15W-40-9°C to 50°CEngine Crankcase; Industrial Engines
Engine oilSAE 15W-40Cat DEO Multigrade API CH-4/API CG-4-9°C to 50°C
FuelUltra Low Sulfur Diesel (ULSD)Contains less than or equal to 15 parts per million sulfur (mg/kg); required for U.S. EPA Tier 4 Final, EU Stage IV engines. B20 biodiesel capability available.
Fuel35° API gravity at 60°F (16°C)LHV 18,390 Btu/lb (42 780 kJ/kg)Fuel at 85°F (29°C) weighing 7.001 lbs/U.S. gal (838.9 g/liter)
FuelNo. 1-D or No. 2-DASTM D975Use No. 1 diesel fuel or a blend of No. 1 and No. 2 for cold-weather operation; No. 2 is most commonly used

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

79
CodeNameMeaningSeverityAction
0001-11Cylinder #1 Injector current faultThe ECM detects a low current condition (open circuit) in the No. 1 cylinder injector solenoid wiring or a high current condition (short circuit) in the injector solenoid. Flash code 72.WarningPerform "Injector Solenoid Circuit - Test"
0002-11Cylinder #2 Injector current faultLow current (open circuit) or high current (short circuit) in the No. 2 cylinder injector solenoid. Flash code 72.WarningPerform "Injector Solenoid Circuit - Test"
0003-11Cylinder #3 Injector current faultLow current (open circuit) or high current (short circuit) in the No. 3 cylinder injector solenoid. Flash code 73.WarningPerform "Injector Solenoid Circuit - Test"
0004-11Cylinder #4 Injector current faultLow current (open circuit) or high current (short circuit) in the No. 4 cylinder injector solenoid. Flash code 73.WarningPerform "Injector Solenoid Circuit - Test"
0005-11Cylinder #5 Injector current faultLow current (open circuit) or high current (short circuit) in the No. 5 cylinder injector solenoid. Flash code 74.WarningPerform "Injector Solenoid Circuit - Test"
0006-11Cylinder #6 Injector current faultLow current (open circuit) or high current (short circuit) in the No. 6 cylinder injector solenoid. Flash code 74.WarningPerform "Injector Solenoid Circuit - Test"
0022-11Primary to Secondary Engine Speed Signal CalibrationA timing calibration has been completed and the primary and secondary speed/timing sensors are off by more than 3 degrees. ECM uses default timing. Flash code 42.WarningCheck the cluster gear, camshaft backlash and engine speed/timing sensors
0022-13Engine Speed Signal Calibration Not PerformedA timing calibration has never been performed on a new ECM or the timing is off by more than 3 degrees. ECM uses default timing. Flash code 42.WarningPerform "Engine Speed/Timing Sensor - Calibrate"
0030-08PTO Throttle signal invalidThe PTO Configuration is programmed to Remote Throttle and the ECM is not receiving a valid signal from the PTO throttle. Flash code 29.WarningPerform "Remote PTO Accelerator Position Sensor Circuit - Test"
0030-13PTO Throttle out of calibrationThe duty cycle of the PTO throttle signal is less than 5 percent or more than 95 percent for more than two seconds with PTO Configuration programmed to Remote Throttle. Flash code 29.WarningPerform "Remote PTO Accelerator Position Sensor Circuit - Test"
0041-038 Volt Supply voltage highThe 8 volt supply is more than 8.5 VDC for more than one second. Flash code 21.WarningPerform "Accelerator Pedal (Throttle) Position Sensor Circuit - Test"
0041-048 Volt Supply voltage lowThe 8 volt supply is less than 7.5 VDC for more than one second. Flash code 21.WarningPerform "Accelerator Pedal (Throttle) Position Sensor Circuit - Test"
0043-02Key Switch FaultThe key switch was rapidly cycled at least three times within the last second, indicating an intermittent battery circuit to the key switch or a low battery condition while the engine is running. Flash code 71.WarningPerform "Ignition Key Switch Circuit and Battery Supply Circuit - Test"
0052-11Air Inlet Shutoff ShutdownThe engine was shut down due to an engine overspeed condition; ECM disables the unit injectors and activates the air inlet shutoff relay. Flash code 00.ShutdownTalk to the Operator to determine the reason for the engine overspeed; refer to "Air Inlet Shutoff Circuit - Test"
0054-05Auxiliary Output #06 current lowA low current condition (open circuit) exists in the circuit for the lockout solenoid for more than two seconds with Transmission Style programmed to Eaton Top 2. Flash code 66.WarningPerform "Eaton Top 2 Transmission Circuit - Test"
0054-06Auxiliary Output #06 current highA high current condition (short circuit) exists in the circuit for the lockout solenoid for more than two seconds with Transmission Style programmed to Eaton Top 2. Flash code 66.WarningPerform "Eaton Top 2 Transmission Circuit - Test"
0055-05Auxiliary Output #07 current lowA low current condition (open circuit) exists in the circuit for the shift solenoid with Transmission Style programmed to Eaton Top 2. Flash code 67.WarningPerform "Eaton Top 2 Transmission Circuit - Test"
0055-06Auxiliary Output #07 current highA high current condition (short circuit) exists in the circuit for the shift solenoid with Transmission Style programmed to Eaton Top 2. Flash code 67.WarningPerform "Eaton Top 2 Transmission Circuit - Test"
0064-12Secondary Engine Speed loss of signalThe signal for the secondary engine speed/timing sensor is intermittent or lost. Flash code 34.WarningPerform "Engine Speed/Timing Sensor Circuit - Test"
0071-00Idle Shutdown OverrideThe Allow Idle Shutdown Override parameter is programmed to Yes and the brake or clutch switch status changes within the final 90 seconds of the idle shutdown timer. Flash code 01.InfoPerform "Idle Shutdown Timer - Test"
0071-01Idle ShutdownThe idle shutdown timer has expired and the engine has shut down. Flash code 47.ShutdownPerform "Idle Shutdown Timer - Test"
0071-14PTO ShutdownThe timer for the PTO has expired and the engine has shut down with the PTO On/Off switch in the ON position. Flash code 47.ShutdownPerform "PTO Shutdown Timer - Test"
0084-00Vehicle Overspeed WarningThe vehicle speed exceeds the programmed Vehicle Speed Limit by more than 10 MPH (Soft VSL No) or 15 MPH (Soft VSL Yes) for more than 20 seconds. Flash code 41.WarningPerform "Vehicle Speed Circuit - Calibrate"
0084-01Vehicle Speed loss of signalThe vehicle speed signal indicates 0 MPH while engine speed is above VSL Protection minus 100 rpm. Flash code 31.WarningPerform "Vehicle Speed and Speedometer Circuit - Test"
0084-02Vehicle Speed signal invalidThe vehicle speed signal indicates a constant MPH with engine speed greater than 950 rpm. Flash code 36.WarningPerform "Vehicle Speed and Speedometer Circuit - Test"
0084-08Vehicle Speed signal out of rangeThe vehicle speed signal indicates vehicle speed greater than 127.5 MPH for more than two seconds. Flash code 36.WarningPerform "Vehicle Speed and Speedometer Circuit - Test"
0084-10Vehicle Speed signal rate of changeThe vehicle speed signal changes more than 5 MPH on eight consecutive readings in three seconds. Flash code 36.WarningPerform "Vehicle Speed and Speedometer Circuit - Test"
0084-14Quick Stop OccurrenceThe vehicle speed slows at a rate that exceeds the programmed Quick Stop Rate with the service brake applied. The ECM records engine speed, vehicle speed, throttle position, cruise status, clutch switch and brake switch.InfoNo electronic system fault; check that the Quick Stop Rate parameter is not set too low
0091-08Throttle Position InvalidThe signal frequency from the accelerator pedal position sensor is less than 150 Hz or greater than 1050 Hz for more than two seconds. Flash code 32.WarningPerform "Accelerator Pedal (Throttle) Position Sensor Circuit - Test"
0091-13Throttle Position out of calibrationThe duty cycle for the accelerator pedal position sensor is less than 5 percent or greater than 95 percent for more than two seconds. Flash code 32.WarningPerform "Accelerator Pedal (Throttle) Position Sensor Circuit - Test"
0100-01Low Oil Pressure WarningThe engine oil pressure is below the trip line for more than eight seconds. Flash code 46.WarningCheck engine oil level, sensor installation, active diagnostic codes, status screen, 5 volt supply and oil pressure map
0100-03Oil Pressure voltage highThe signal voltage from the engine oil pressure sensor is greater than 4.8 VDC for more than eight seconds. Flash code 24.WarningPerform "Engine Pressure Sensor Open or Short Circuit - Test"
0100-04Oil Pressure voltage lowThe signal voltage from the engine oil pressure sensor is less than 0.2 VDC for more than eight seconds. Flash code 24.WarningPerform "Engine Pressure Sensor Open or Short Circuit - Test"
0100-11Very Low Oil PressureThe engine oil pressure is below the trip line for more than eight seconds. Engine speed limited to 1350 rpm and vehicle speed limited to 72 km/h (45 mph). Flash code 46.WarningCheck engine oil level, sensor installation, active diagnostic codes, status screen, 5 volt supply and oil pressure map
0102-00Excessive Boost PressureThe actual boost pressure is higher than the desired boost pressure. Boost pressure is set to 0 kPa (0 psi).WarningDetermine the cause of the excessive boost pressure such as a failed turbocharger wastegate or a pinched wastegate line
0102-03Boost Pressure voltage highThe signal voltage from the boost pressure sensor is greater than 4.8 VDC for more than two seconds. Flash code 25.WarningPerform "Engine Pressure Sensor Open or Short Circuit - Test"
0102-04Boost Pressure voltage lowThe signal voltage from the boost pressure sensor is less than 0.2 VDC for more than one second. Flash code 25.WarningPerform "Engine Pressure Sensor Open or Short Circuit - Test"
0105-00High Intake Manifold Air Temperature WarningThe intake manifold air temperature is greater than 90 C (194.0 F) for more than four seconds. Flash code 64.WarningCheck the air-to-air aftercooler for debris and/or restriction to the air flow
0105-03Intake Manifold Air Temperature voltage highThe signal voltage from the intake manifold air temperature sensor is greater than 4.9 VDC for more than eight seconds. Flash code 38.WarningPerform "Engine Temperature Sensor Open or Short Circuit - Test"
0105-04Intake Manifold Air Temperature voltage lowThe signal voltage from the intake manifold air temperature sensor is less than 0.2 VDC for more than eight seconds. Flash code 38.WarningPerform "Engine Temperature Sensor Open or Short Circuit - Test"
0105-11Very High Intake Manifold Air TemperatureThe intake manifold air temperature is greater than 109 C (228 F) for more than two seconds. Flash code 64.WarningCheck the air-to-air aftercooler for debris and/or restriction to the air flow
0108-03Barometric Pressure voltage highThe signal voltage from the atmospheric pressure sensor is greater than 4.9 VDC. Flash code 26.WarningPerform "Engine Pressure Sensor Open or Short Circuit - Test"
0108-04Barometric Pressure voltage lowThe signal voltage from the atmospheric pressure sensor is low. Flash code 26.WarningPerform "Engine Pressure Sensor Open or Short Circuit - Test"
0110-00High Coolant Temperature WarningHigh coolant temperature warning. Flash code 61.WarningRefer to "Engine Temperature Sensor Open or Short Circuit - Test"
0110-03Coolant Temperature voltage highThe signal voltage from the coolant temperature sensor is high. Flash code 27.WarningPerform "Engine Temperature Sensor Open or Short Circuit - Test"
0110-04Coolant Temperature voltage lowThe signal voltage from the coolant temperature sensor is low. Flash code 27.WarningPerform "Engine Temperature Sensor Open or Short Circuit - Test"
0110-11Very High Coolant TemperatureVery high coolant temperature; in Shutdown mode the engine will be shut down. Flash code 61.ShutdownRefer to "Engine Temperature Sensor Open or Short Circuit - Test"
0111-01Low Coolant Level WarningLow coolant level warning. Flash code 62.WarningCheck the coolant level sensor and circuit
0111-02Coolant Level signal invalidInvalid coolant level signal. Flash code 12.WarningCheck the coolant level sensor and circuit
0111-03Coolant Level voltage highCoolant level voltage high. Flash code 12.WarningCheck the coolant level sensor and circuit
0111-04Coolant Level voltage lowCoolant level voltage low. Flash code 12.WarningCheck the coolant level sensor and circuit
0111-11Very Low Coolant LevelVery low coolant level; in Shutdown mode the engine will be shut down. Flash code 62.ShutdownCheck the coolant level sensor and circuit
0121-05Low/High Retarder current lowLow current condition in the Low/High retarder solenoid circuit. Flash code 14.WarningPerform "Retarder (Compression Brake) Solenoid Circuit - Test"
0121-06Low/High Retarder current highHigh current condition in the Low/High retarder solenoid circuit. Flash code 14.WarningPerform "Retarder (Compression Brake) Solenoid Circuit - Test"
0122-05Med/High Retarder current lowLow current condition in the Med/High retarder solenoid circuit. Flash code 14.WarningPerform "Retarder (Compression Brake) Solenoid Circuit - Test"
0122-06Med/High Retarder current highHigh current condition in the Med/High retarder solenoid circuit. Flash code 14.WarningPerform "Retarder (Compression Brake) Solenoid Circuit - Test"
0168-02ECM Battery Power IntermittentIntermittent battery power to the ECM. Flash code 51.WarningPerform "Ignition Key Switch Circuit and Battery Supply Circuit - Test"
0171-03Ambient Air Temperature voltage highAmbient air temperature sensor voltage high.WarningCheck the ambient air temperature sensor circuit
0171-04Ambient Air Temperature voltage lowAmbient air temperature sensor voltage low.WarningCheck the ambient air temperature sensor circuit
0171-11Ambient Air Temperature Data LostNo ambient air temperature data.WarningCheck the ambient air temperature sensor circuit
0174-00High Fuel Temperature WarningHigh fuel temperature warning. Flash code 65.WarningCheck the fuel temperature sensor and fuel system
0174-03Fuel Temperature voltage highFuel temperature sensor voltage high. Flash code 13.WarningPerform "Engine Temperature Sensor Open or Short Circuit - Test"
0174-04Fuel Temperature voltage lowFuel temperature sensor voltage low. Flash code 13.WarningPerform "Engine Temperature Sensor Open or Short Circuit - Test"
0190-00Engine Overspeed WarningEngine overspeed warning. Flash code 35.WarningCheck the engine speed/timing sensors
0190-12Primary Engine Speed loss of signalThe signal for the primary engine speed/timing sensor is lost. Flash code 34.WarningPerform "Engine Speed/Timing Sensor Circuit - Test"
0191-07Transmission Not RespondingTransmission not responding. Flash code 68.WarningCheck the transmission and data link
0224-11Theft Deterrent ActiveThe theft deterrent is active. Flash code 00.WarningEnter the theft deterrent password
0224-14Theft Deterrent Active with Engine CrankingThe theft deterrent is active with the engine cranking. Flash code 00.WarningEnter the theft deterrent password
0231-02J1939 Data IncorrectIncorrect data on the J1939 data link. Flash code 58.WarningPerform "ATA (SAE J1587 / J1708) Data Link Circuit - Test" / check J1939 data link
0231-11J1939 Data Link FaultJ1939 data link fault. Flash code 58.WarningCheck the J1939 data link
0231-12J1939 Device Not RespondingA J1939 device is not responding.WarningCheck the J1939 data link and device
0232-035 Volt Supply voltage high5 volt supply voltage high. Flash code 21.WarningCheck the 5 volt supply and sensor circuits
0232-045 Volt Supply voltage low5 volt supply voltage low. Flash code 21.WarningCheck the 5 volt supply and sensor circuits
0246-11Brake Pedal Switch #1 FaultBrake pedal switch #1 fault. Flash code 00.WarningPerform "Service Brake Pedal Position (Switch 1) Circuit - Test"
0247-11Brake Pedal Switch #2 FaultBrake pedal switch #2 fault. Flash code 00.WarningCheck the service brake pedal position switch #2 circuit
0249-11J1922 Data Link FaultJ1922 data link fault. Flash code 58.WarningCheck the J1922 data link
0252-11Engine Software IncorrectIncorrect engine software. Flash code 59.WarningPerform "ECM Memory - Test"
0253-02Check Customer or System ParametersCustomer or system parameters are not programmed. Flash code 56.WarningProgram FLS, FTS, Vehicle Speed Calibration, Rating Number, Engine Serial Number and Injector Codes Calibration
0253-11Check Transmission Customer ParametersTransmission customer parameters must be programmed. Flash code 56.WarningProgram the transmission customer parameters

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjust Engine Valve Lash adjustment

⚠ Valves must be fully closed.

Tools: Caterpillar Part Number 9S9082 engine turning tool, feeler gauge

  1. Adjust valves with the engine stopped and cold.
  2. Remove the flywheel housing timing hole cover.
  3. Remove the plug.
  4. Rotate the flywheel in direction of engine rotation until timing bolt can be installed in flywheel.
  5. Install the timing bolt in the flywheel. This is the top bolt of the two bolts that secure the flywheel housing cover.
  6. Determine if No. 1 piston is on compression or exhaust stroke. The cylinder on compression will have both inlet and exhaust valves closed. If valves are open, rotate engine 360° to obtain TDC No. 1 co
  7. With No. 1 piston at TDC on compression, check lash between the bridge and rocker arm on exhaust valves of cylinders 1, 3 and 5, and inlet valves for cylinders 1, 2 and 4.
  8. To adjust, loosen valve adjusting lock nut and turn adjusting screw to allow proper size feeler gauge to pass between top of bridge and the valve rocker arm.
  9. Set lash at .015 (0.38 mm) for inlet valves and .030 (0.76 mm) for exhaust valves.
  10. Tighten adjusting screw locknut and check lash.
  11. Turn flywheel 360° in direction of engine rotation. Align flywheel timing bolt with the timing hole in the flywheel. No. 6 cylinder will be at TDC compression stroke.
  12. Check lash between the bridge and rocker arm on exhaust valves for cylinders 2, 4 and 6, and inlet valves for cylinders 3, 5 and 6. Adjust valves if necessary.
Adjust Valve Bridge adjustment

⚠ Valves must be fully closed.

  1. Valves must be fully closed.
  2. If bridge was removed, put engine oil on the bridge dowel in the cylinder head and in the bore in the bridge.
  3. Install the bridge with the adjustment screw toward the exhaust manifold.
  4. Back off adjusting screw several turns (counterclockwise), making sure it is not in contact with the valve stem.
  5. Firmly press straight down on the rocker arm above point of contact with bridge.
  6. Turn the adjusting screw clockwise until contact is made with the valve stem. Turn the adjusting screw an additional 30° (one-twelfth turn).
  7. Hold the adjusting screw in this position and tighten the locknut to 22 + 3 lb. ft. (80 = 4 Nm).
  8. Put engine oil at the point where the rocker arm makes contact with the bridge.
  9. After checking the bridge adjustment, make the valve lash adjustment.
Alternator Belt - Inspect/Adjust/Replace adjustment

⚠ Replace belts for multiple groove pulleys in matched sets.

Tools: Belt tension gauge (110 N / 25 lb force)

  1. Remove the belt guard.
  2. Loosen mounting bolt (2) and adjusting nuts (1).
  3. Turn adjusting nuts to increase or decrease belt tension.
  4. Check deflection is 13 to 19 mm with 110 N applied midway.
  5. Tighten the adjusting nuts; tighten the mounting bolt.
  6. Reinstall the belt guard.
  7. Check adjustment again after 30 minutes at rated rpm if new belts.
Dipstick Calibration adjustment
  1. Drain crankcase and install new filters after normal operating temperature reached
  2. Tighten crankcase drain plug to 70+/-14 N-m (50+/-10 lb ft)
  3. Add oil per Refill Capacities chart and allow 5 minutes to drain into sump
  4. Crank engine with filters installed before starting to avoid bearing damage
  5. Start and run engine to circulate oil and fill filters
  6. Stop engine, wait 5 minutes, mark ADD level on dipstick if different from actual
  7. Add specified additional oil quantity (shallow: 3.8 L / deep: 8 L) and mark FULL level
  8. Restart, run to operating temperature at LOW IDLE, mark opposite side FULL for warm/idle reading
Engine Oil Level Gauge - Calibrate adjustment

Tools: Marking pen

  1. Operate engine until normal operating temperature is achieved; stop engine; remove a crankcase drain plug and drain oil pan completely.
  2. Remove used engine oil filter; install new filter; install drain plug; tighten to 70 ± 14 N·m (50 ± 10 lb ft).
  3. Add recommended oil: Standard Sump 45.4 L (48 qt); Deep Sump 64 L (68 qt).
  4. Start engine; ensure lubrication system and new filter are filled; inspect for leaks.
  5. Stop engine; allow oil to drain into crankcase approximately five minutes.
  6. Check oil level; use a marking pen to engrave ADD mark (Y).
  7. Add 3.8 L (4 qt) recommended oil; full volume now 49.2 L (52 qt) standard sump or 68.1 L (72 qt) deep sump; allow to drain five minutes.
  8. Check oil level; use a marking pen to engrave FULL mark (X).
Engine Valve Lash - Inspect/Adjust adjustment

⚠ Ensure that the engine can not be started while this maintenance is being performed.

⚠ Hot engine components can cause burns; allow additional time for the engine to cool before measuring/adjusting valve lash clearance.

  1. Initial valve lash adjustment on new, rebuilt, or remanufactured engines is recommended at the first scheduled oil change.
  2. Adjust the electronic unit injector (preload) at the same interval as the valve lash adjustment.
  3. Only qualified service personnel should perform this maintenance.
Engine Valve Lash Check/Adjust adjustment

⚠ Do not use starting motor to turn flywheel; hot components can burn

  1. Disable starting motors so engine cannot start during procedure
  2. Allow at least 20 minutes for valves to cool to block/head temperature
  3. Clean area around valve mechanism covers before removal
  4. Adjust valve bridges before adjusting any valves, per cylinder
  5. Check/adjust valve lash to nominal value in Valve Lash Setting chart
  6. Start engine at LOW IDLE and observe valve rotator rotation after setting lash
Fuel Injector - Inspect/Adjust adjustment

⚠ Only qualified service personnel should perform valve lash maintenance.

Tools: 9U-7227 Injector Height Gauge

  1. Inspect the injector mechanism for signs of wear.
  2. Put the No. 1 piston at the top center position on the compression stroke.
  3. Use the 9U-7227 Injector Height Gauge to obtain 78.0 ± 0.2 mm (3.07 ± 0.01 inch) from top of unit injector to machined ledge of fuel injector body.
  4. Turn unit injector adjustment screw clockwise until the correct height is obtained.
  5. Hold adjustment screw and tighten locknut to 100 ± 10 N·m (75 ± 7 lb ft).
  6. For cylinders 1, 2, 3, 7, 8, and 10 remove the timing bolt; turn flywheel 360 degrees counterclockwise (viewed from flywheel end) to put No. 11 piston at top center.
  7. Repeat adjustment steps 3 through 4.
  8. Remove timing bolt from flywheel; reinstall valve mechanism covers.
VR3 Regulator Adjustment Procedure adjustment

⚠ The VR3 regulator is protected by a fuse(s) and a solid-state overcurrent protection. If a fuse becomes open, contact a Caterpillar dealer.

  1. Remove the access panel of the generator.
  2. Loosen the locknut on the voltage droop potentiometer (1).
  3. Remove the protective screw from the voltage level potentiometer (2) and from the voltage gain potentiometer (3).
  4. Turn the voltage droop potentiometer (1) counterclockwise to zero droop. Tighten the locknut.
  5. Turn the voltage gain potentiometer (3) counterclockwise to zero, then to about 1/4 of full range of clockwise travel.
  6. Perform required maintenance on the engine before you start the engine.
  7. Start the engine and allow the engine to warm up.
  8. Increase engine speed to full governed rated speed (high idle).
  9. Set the no-load voltage with the voltage level potentiometer (2) or the voltage adjust rheostat.
  10. Close the load circuit breaker and apply full load gradually. Adjust governor control to nameplate frequency or rated speed.
  11. If the voltmeter reading increases above no-load voltage, turn the voltage gain potentiometer counterclockwise. If it decreases, turn it clockwise.
  12. Remove the load. If necessary, adjust the voltage level potentiometer (2) to obtain desired voltage.
  13. Apply the load. Repeat Steps 10 through 12 until the voltage at no load equals the voltage at full load.
  14. Tighten the locknuts. Install the protective screws and the access panel of the generator.
Check Glow Plugs diagnostic

Tools: ammeter with capacity over 75 amps

  1. Disconnect the wire lead from the glow plug terminal on the HEAT-START switch.
  2. Install an ammeter with a capacity of over 75 amps, in series, between the disconnected lead and the terminal on the HEAT-START switch.
  3. Turn HEAT-START switch to HEAT.
  4. Observe the ammeter. Each 12 volt glow plug draws approximately 12.5 amperes. The ampere draw of one glow plug multiplied by 6 will be 75 amps, the total ampere draw of the glow plugs in the engine. A
  5. If a defective glow plug is indicated, disconnect one glow plug lead at a time.
  6. Turn switch to the HEAT position. Observe the ammeter. Reconnect the lead.
  7. The glow plug that does not change the reading on the ammeter, when the switch is turned on, is the defective glow plug.
Generator Set Functional Test diagnostic

⚠ Do not operate the generator set at a speed higher than one-half of the rated speed.

Tools: 6V-7070 Digital Multimeter, 12 VDC battery, Potential Transformer

  1. Stop the generator. Connect the potential transformer's high voltage winding to generator terminals T1 and T2. Connect the voltmeter to the low voltage winding.
  2. Disconnect wires F1+ and F2- from the voltage regulator. Disconnect the generator from the load.
  3. Connect a 12 VDC automotive battery to wires F1+ and F2-.
  4. Operate the generator set at half the rated speed.
  5. Measure the AC voltage across the low voltage terminals corresponding to T1-T2, T2-T3, and T3-T1. Record the voltages.
  6. Monitor the voltage between any two locations, then decrease the generator set speed by 10 percent and increase it by 10 percent.
  7. The measured voltages should be nearly equal and should measure a minimum of 85 VAC.
  8. When speed is decreased by 10 percent the voltages should decrease by 10 percent; when increased by 10 percent the voltages should increase by 10 percent.
Rotating Rectifier - Test diagnostic

Tools: 6V-7070 Digital Multimeter, 146-4080 Digital Multimeter (RS-232)

  1. Touch the red ohmmeter lead to the rectifier terminal marked '+'.
  2. Touch the black ohmmeter lead to terminals AC1, AC2, and AC3; the meter should indicate an open circuit or high resistance.
  3. Touch the black ohmmeter lead to the rectifier terminal marked '+'.
  4. Touch the red ohmmeter lead to terminals AC1, AC2, and AC3; the meter should indicate a good diode or low resistance.
  5. Touch the black ohmmeter lead to the rectifier terminal marked '-'.
  6. Touch the red ohmmeter lead to terminals AC1, AC2, and AC3; the meter should indicate an open circuit or high resistance.
  7. Touch the red ohmmeter lead to the rectifier terminal marked '-'.
  8. Touch the black ohmmeter lead to terminals AC1, AC2, and AC3; the meter should indicate a good diode or low resistance.
  9. If the meter does not indicate the expected result, the rectifier is bad. Replace the rectifier.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
3Delta - 6 lead6Winding pitch must be two-thirds or the generator must be derated.
3Wye - 10 lead (high voltage)10Illustration 13. Only used on 3306B generator sets and 3406C generator sets. Terminal T0 is the neutral lead.
3Wye - 10 lead (low voltage)10Only used on 3306B and 3406C generator sets. Terminal T0 is the neutral lead.
3Wye - 12 lead (high voltage)12Terminals T10, T11, and T12 become neutral connections when tied together.
3Wye - 12 lead (low voltage)12Terminals T10, T11, and T12 become neutral connections when tied together.
3Wye - 4 lead4Only used on 3306B generator sets and 3406C generator sets. Terminal T0 is the neutral lead.
3Wye - 6 lead6Terminals T4, T5, and T6 become neutral connections when the terminals are tied together.
three-phase10 Lead Wye Configuration - High VoltageTerminal T0 is the neutral leadFor 3306B and 3406C generator sets only
three-phase10 Lead Wye Configuration - Low VoltageTerminal T0 is the neutral leadFor 3306B and 3406C generator sets only
three-phase12 Lead Delta ConfigurationTerminals T6 and T9 become the neutral connection when tied together and grounded; T2 and T10 connection is the high phase
three-phase12 Lead Wye Configuration - High VoltageTerminals T10, T11 and T12 become neutral connection when tied together
three-phase12 Lead Wye Configuration - Low VoltageTerminals T10, T11 and T12 become neutral connection when tied together
three-phase4 Lead Wye ConfigurationTerminal T0 is the neutral leadFor 3306B and 3406C generator sets only
three-phase6 Lead Delta Configuration
three-phase6 Lead Wye ConfigurationTerminals T4, T5 and T6 become neutral connection when tied together
2403Delta - 12 lead12Terminals T6 and T9 become the neutral connections when tied together and grounded. T2 and T10 connection is the high phase. 240 V, 60 Hz, three-phase: 208 Volts between the high phase and neutral; 240 Volts between either of the low phases and neutral.
240three-phaseDelta Configuration (60 Hz, 12 Lead)T6 and T9 neutral when tied together and grounded208 Volts between high phase and neutral; 240 Volts between either low phase and neutral
480three-phaseWye Configuration (typical series Wye, 60 Hz, 12 Lead)T10, T11, T12 neutral when tiedFor 3406E, 3412C and 3500 series generator sets only - high voltage

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Caterpillar 3412E family

251
Part #DescriptionCategory
102-9720Cleaning Kit (detergent and oil for AIRSEP air cleaner elements)air_filter
106-3973Air filter innerair_filter
142-1404Air filter innerair_filter
1M7250Air filter housingair_filter
4N0015Air filter outerair_filter
55.3Air cleaner, single-stage, dry typeair_filter
8N6309Air filter outerair_filter
i01491325Air Compressor Filter - Clean/Replaceair_filter
i01492654Battery or Battery Cable - Disconnectbattery
i02153996Battery - Replacebattery
164-4599V-beltbelt
6N6798V-beltbelt
7M4705V-beltbelt
9L6639V-beltbelt
M-1W3711Alternator, V, .69in (17.5mm) - 67.99in (1727mm)belt
M-7W6129Alternator, V, .63in (15.9mm) - 80.00in (2032mm)belt
M-9L6639Alternator, V, .63in (15.9mm) - 57.01in (1448mm)belt
304-7755Cat Regeneration Systemcat_regeneration_system
111-2369Maintenance Elementcoolant_filter
8T1589Maintenance Chargecoolant_filter
8T9190Refill Chargecoolant_filter
128-4124Kit without Conditionercoolant_kit
163-1128Kit with Liquidcoolant_kit
163-1129Kit with Elementcoolant_kit
1R-1712Standard Efficiency Fuel Filterfilter
1R-1740Standard Efficiency Fuel Filterfilter
119-5152Cat Engine Oil (quart bottle)fluid
174-6854Hydrosolv 100 liquid cleaner, 19 L (5 US gallon)fluid
1U-5490Hydrosolv 4165 liquid cleaner, 19 L (5 US gallon)fluid
5N-5561Silicone Lubricantfluid
133-5673Fuel/Water Separatorfuel_filter
151-2409Filter water separatorfuel_filter
1R-0749Fuel Secondary - ADVfuel_filter
1R-0750High Efficiency Fuel Filterfuel_filter
1R0749Filter fuelfuel_filter
1R0750Filter fuelfuel_filter
1R0751Fuel Filter (secondary)fuel_filter
326-1641Filter water separatorfuel_filter
326-1642Filter water separatorfuel_filter
326-1643Filter water separatorfuel_filter
326-1644Radial seal FWSfuel_filter
3S3875Filter fuelfuel_filter
8N0205Filter water separatorfuel_filter
8N9803Filter water separatorfuel_filter
9N3717Filter water separatorfuel_filter
1282922CATWater Pump Gasket Set - 0.4 lbs/ 0.18 kgs, 5" Length, 27mm Width, 27mm Depth, 11 Application: 3400gasket
138-4611Gasket exhaust manifoldgasket
1425868CATCrankshaft Oil Seal Group Gasket - Rear, 3400, 0.7 lbs/ 0.31 kgs, 17mm Length, 5" Width, 17mm Depth; Flanged Face Sleevegasket
153-9653Gasket cylinder headgasket
1539653CATCylinder Head Gasket - 3406E; ESN's: 1LW0001-00229; 2SW0001--0405; 5DS0001-00048; 6TS0001-20554; 5EK 0001-upgasket
1609874CATSingle Cylinder Liner Gasket Set - 3406/ 3412 0.1 lbs/ 0.04 kgsgasket
1669144CATHousing Gasket - Front, 3406Egasket
2161252CATSingle Cylinder Head Gasket Set - 3406/ 3406Egasket
2245122CATCylinder Head Gasket - 3406Egasket
2486744CATSingle Cylinder Head Gasket Set - 5.6 lbs/ 2.54 kgs, For Use On C-9 MFF; 3406E 1LW; 3406E 1mm, 3406E 2WS; 3406E 5DS; 3406E 6TSgasket
3406462MCBCATInframe Chassis Gasket Set - 3406E 5EKgasket
4N1151Gasket oil pangasket
9Y1979Gasket exhaust manifoldgasket
DM-3E3305GASKET SET, WP OH 3412gasket
DM-8C4402GASKET SET, FUEL SYSTEM 3412gasket
M-1252107Fuel System Setgasket
M-1282922Water Pump Mounting Gasketgasket
M-1415787Oil Cooler Setgasket
M-1429672Central & Lower Setgasket
M-1609874Gasket Set - Cylinder Liner Packinggasket
M-2088350Air Compressor Setgasket
M-2323679Rear Structure Setgasket
M-2410825Turbocharger Installation Setgasket
M-3639020Gasket Set - Central & Lowergasket
M-3639024Gasket Set - Rear Structuregasket
M-3648129Gasket Set - Rear Structuregasket
M-3648338Gasket Set - Front Structuregasket
M-3766577Front Structure Setgasket
M-4359418Gasket Set - Front Structuregasket
M-4499116Gasket Set - Front Structuregasket
M-4599781Gasket Set - Oil Cooler & Linesgasket
M-4600714Gasket Set - Central & Lowergasket
M-4600735Gasket Set - Rear Structuregasket
M-4600780Gasket Set - Single Cylinder Headgasket
M-4620795Gasket Set - Oil Cooler & Linesgasket
M-4627233Gasket Set - Rear Structuregasket
M-4679007Gasket Set - Rear Structuregasket
M-4711663Gasket Set - Central & Lowergasket
M-4N1151Oil Pan Gasketgasket
M-4N1151-6Oil Pan Gasketgasket
M-5P5678-6Valve Cover Gasketgasket
M-5P5678-9Valve Cover Gasketgasket
MC1F7C2888CATInframe Overhaul Kit - 3406E 5EKgasket
MCB3406461Overhaul Gasket Setgasket
MCB3406462In-Chassis Gasket Setgasket
MCB3406463Cylinder Head Gasket Setgasket
MCB3406463CATCylinder Head Gasket Kit - 3406E 5EKgasket
MCB3406471Overhaul Gasket Setgasket
MCB3406472In-Chassis Gasket Setgasket
MCB3406473Cylinder Head Gasket Setgasket
MCB3406473CATCylinder Head Gasket Kit - 3406E LLW 2WS 5DS 6Tgasket
MCBC15993Cylinder Head Gasket Setgasket
3T8705Glow plugglow_plug
3T8706Glow plugglow_plug
3T9561Glow plugglow_plug
3T9562Glow plugglow_plug
1R0741Filter hydraulichydraulic_filter
9T0973Filter hydraulic/transmissionhydraulic_filter
3N8449IMPELLERimpeller
7N5910Water pump impellerimpeller
IMP0026IMPELLERimpeller
8S-2245Injection Cleaning Tool Group (fuel injection nozzles)injector
R-10R0955Fuel Injector - Remaninjector
R-10R0956Fuel Injector - Remaninjector
R-10R1000Fuel Injector - Remaninjector
R-10R1273Fuel Injector - Remaninjector
R-10R2780Fuel Injector - Remaninjector
R-10R3261Fuel Injector - Remaninjector
R-10R3265Fuel Injector - Remaninjector
R-10R6163Fuel Injector - Remaninjector
R-10R8501Fuel Injector - Remaninjector
g00467451Illustration 1: Warning label for the electronic unit injector is typically located on the valve cover base.injector
g00467452Illustration 2: Electrical shock hazard. The electronic unit injector system uses 90-120 volts.injector
296-8325Crankcase Ventilation (CV) Filterocv_filter_cartridge
102-2828Filter oiloil_filter
10R-9557Oil Filteroil_filter
175-7546Oil Filter Cutteroil_filter
1R-0713Oil Filter (Engine) (Alternative)oil_filter
1R-0716Engine Oiloil_filter
1R-1808Engine Oil - ADVoil_filter
1R0716Filter oiloil_filter
1R0719Filter oiloil_filter
1R1808Filter oiloil_filter
9M9740Filter oiloil_filter
101-28441 gallon (3.8L)other_service
124-2946Lifting Bracketother_service
1343761CATPiston Ring - Top, 3406Eother_service
169-8373Fluid Sampling Bottleother_service
16CM43-0001Cylinder Head Assemblyother_service
16CM43-0002Piston Assemblyother_service
16CM43-0003Connecting Rod Assemblyother_service
16CM43-0004Crankshaft Assemblyother_service
16CM43-0005Valve Train Assemblyother_service
1765749CATPiston Ring - Intermediate, 3406Eother_service
177-9778Baseother_service
1899771CATOil Control Piston Ring - Intermediate, 3406E/ C15other_service
195-1068Baseother_service
206-5756PrimeTime Prime Only Configuration Kitother_service
256-0326Oxidation Catalyst Assembly - Roundother_service
4C-9301Coolant Conditioner Test Kitother_service
5P-3413Pipe Sealant for external threads of the zinc rod plugother_service
703493SHAFTother_service
7N3229Connecting rodother_service
8N1721Connecting rodother_service
8N1728Connecting rodother_service
8N1984Connecting rodother_service
8T-5296Coolant Conditioner Test Kitother_service
9S-3263Compound for the shoulder of a new zinc rodother_service
9Y6054Connecting rodother_service
DZ111166(3402) (3404) (3408) (3409) (974G)other_service
DZ114695DEF TANK INLET SCREENother_service
LEHW0155-01CATERPILLAR® ENGINE SPECIFICATIONSother_service
M-24855131 Regulator - 180ºCother_service
M-3327309Camshaftother_service
MRS3406E2CATRing Set - 3406Eother_service
PEHP3036Cat Reman Short and Long Blocksother_service
PEHP3036-01Cat Reman Short and Long Blocksother_service
SHA0048SHAFTother_service
g00104545Illustration 4other_service
g00107406Illustration 1: Safety message for the clutch located on the clutch housing (if equipped).other_service
g00107407Illustration 2: Safety message for rotating gears that can cause entanglement of the fingers and hands.other_service
g00294510Improper jumper cable connections can cause an explosion resulting in personal injury.other_service
g00704000Illustration 8other_service
g00704059Illustration 9other_service
g00704135Illustration 10other_service
i00909638General Hazard Information: Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls before the engine is serviced or before the engine is repaired.other_service
i00910470Engine Startingother_service
i00911989Before Starting Engineother_service
i01359666Crushing Prevention and Cutting Preventionother_service
i01372247Mounting and Dismountingother_service
i01372254Fire Prevention and Explosion Preventionother_service
i01372262Illustration 4: Safety message for flammable fluids and hot surfaces.other_service
i01480768Burn Preventionother_service
i01658146Important Safety Informationother_service
i01805780Before Starting Engineother_service
i01828962Safety Messagesother_service
i01914266Troubleshooting Sectionother_service
i02310010Operation and Maintenance Manual (SEBU7005-08)other_service
i02345910Do not allow unauthorized personnel on the engine or around the engine when the engine is serviced.other_service
135-4925Water pumppump
1354925CATNew Water Pump - 3406Epump
137-1339Water pumppump
161-4111Oil pumppump
161-4113Oil pumppump
1615719CATNew Water Pump - fits 3406E & C15pump
172-7766Water pumppump
1U-5718Vacuum Pumppump
1W1695Lift/transfer pumppump
352-0211Water pumppump
384-8611Lift/transfer pumppump
384-8612Lift/transfer pumppump
6I1346Oil pumppump
703613PUMP ASSYpump
DM-6I3890WATER PUMP 3406Epump
JPR-CT3412PUMP ASSYpump
M-10525081 Fuel Priming Pumppump
M-1354925Water Pumppump
M-1375541Fuel Priming Pumppump
M-1614113Oil Pumppump
M-1615719Water Pumppump
M-3848611Pump - Transferpump
M-4N733Oil Pumppump
RW6012XM1DRMANReman Water Pump - 3406Epump
RW6014XM1DRMANReman Water Pump - Cat 3406E Straight Teethpump
142-5867Front sealseal
142-5868Rear sealseal
1422329CATDrainback Seal - 3406Eseal
4W3864Water pump sealseal
5N2902OIL SEALseal
5N6055M-SEALseal
DM-6J6915SEAL RING 3304seal
JMK0002SEAL KITseal
M-1425867Front Crankshaft Sealseal
M-1425868Rear Crankshaft Sealseal
M-16324786 6 Valve Stem Seal - Exhaustseal
M-2274239ORKInjector Sleeve O-Ring Kitseal
M-2287094Nose O-ringseal
M-2481394Injector O-Ring Kitseal
M-3S9643Regulator Sealseal
M-5S2106Fan Hub Sealseal
M-7F2122Fan Hub O-Ring Sealseal
MCSSET0009M-SEALseal
RET0020OIL SEALseal
3E2026Switchsensor
4P-7610Magnetic Pickup Group (engine speed/timing sensor in flywheel housing)sensor
9G8010Switchsensor
M-1946722Sensor - Pressuresensor
M-1946724Sensor - Pressuresensor
M-1946725Sensor - Pressuresensor
M-2244536Sensor - Pressuresensor
M-2566453Sensor - Temperaturesensor
M-2644297Sensor - Temperaturesensor
M-2842728Sensor - Pressuresensor
ESD5500ESpeed Controllerspeed_controller
111-8010Thermostatthermostat
247-7133Thermostatthermostat
248-5513Thermostatthermostat
M-2477133Regulator - 190°thermostat
M-4W4011Regulator - 170°thermostat
1U-8760Chain Wrenchtool
9U-7227Injector Height Gaugetool
16CM43-0006Turbocharger Assemblyturbocharger
4N8969Turbochargerturbocharger
7C7691Turbochargerturbocharger
PEHP7069-01Reman Water Pumpwater_pump
305-2389Wire Brushwire_brush

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Aftermarket parts that fit this engine

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348-6693 FridayParts $275.56 218-9901 FridayParts $88.10 171-2212 FridayParts $75.99 3E-6466 FridayParts $73.99 162-2073 FridayParts $73.99 147-7975 FridayParts $217.50 139-4724 FridayParts $53.20 5P-8309 FridayParts $48.90 3E-0156 FridayParts $15.78 122-6585 FridayParts $123.56 2W-6593 FridayParts $999.75 9N-2380 FridayParts $325.56 124-5572 KuduParts $50.00 150-1388 FridayParts $1249.99 189-0202 eBay $60.00 FridayParts $79.99 166-1681 FridayParts $79.99 251-7222 KuduParts $145.00 2G-1034 FridayParts $13.66 4D-2287 FridayParts $39.92 8M-3368 FridayParts $27.20 334-5006 FridayParts $769.56 160-8178 FridayParts $218.89 379-8869 FridayParts $218.89 0R-0916 FridayParts $218.89 171-8708 FridayParts $97.58 9Y-2988 FridayParts $40.68 142-5867 eBay $41.66 FridayParts $39.38 197-9322 FridayParts $92.88 6Y-7934 FridayParts $20.88 4N-2572 FridayParts $262.16 137-2429 FridayParts $98.59 145-6034 FridayParts $359.99 179-6863 FridayParts $489.99 297-9545 FridayParts $339.89 297-9546 FridayParts $499.99 341-8543 FridayParts $135.99 365-4922 FridayParts $319.99 6V-2696 FridayParts $68.41 7T-0157 FridayParts $68.41 6Y-0858 FridayParts $95.99 6Y-0857 FridayParts $95.99 9G-5321 FridayParts $89.99 9W-6692 FridayParts $89.99 1R-0749 Amazon $90.99 Amazon $19.99 eBay $135.88 eBay $135.88 KuduParts $17.00 111-7916 FridayParts $455.99 232-1170 FridayParts $547.80 170-0061 FridayParts $29.99 133-5673 Amazon $47.30 eBay $19.99 eBay $19.99 KuduParts $19.00 513-4490 Amazon eBay $23.43 PartsGeek $48.97 FridayParts $29.99 129-0375 KuduParts $22.00 4N-9680 FridayParts $28.99 931G FridayParts $28.99 185-7688 FridayParts $65.99 148-8977 FridayParts $5865.50 158-8987 KuduParts $50.00 126-1813 KuduParts $50.00 121-4311 FridayParts $2039.89 121-4312 FridayParts $2039.89 159-7744 KuduParts $65.00 9T-9227 FridayParts $72.88

Parts listed by aftermarket suppliers as fitting this engine — leads compiled from supplier catalogs; verify the exact part for your serial number.

Filters for this engine

  • Air filter: Caterpillar 7T1S90 Caterpillar 1063973 Caterpillar 612506 Caterpillar 2310167 Donaldson P525026 Donaldson P533884 Donaldson P532506 Donaldson P827653
  • Fuel filter: Caterpillar 1165436 Caterpillar 5134490 Caterpillar 3089679 Caterpillar 3890433 Donaldson P550625 Donaldson P551858 Donaldson P551311 Donaldson P551316
  • Oil filter: Caterpillar 2P4005 Donaldson P554005 Wix 51792 Ac Delco PF879L

Cross-referenced via Donaldson + OEM/engine-maker interchange — options to verify against your serial number, not confirmed for every exact variant.

Also used in

9
  • Caterpillar 5110 — Excavator Tracked
  • Caterpillar 773E — Haul Truck
  • Caterpillar 775E — Haul Truck
  • Caterpillar 992C — Loader Wheeled
  • Caterpillar 992D — Loader Wheeled
  • Caterpillar D10N — Tractor Tracked
  • Caterpillar D10R — Dozer Tracked
  • Caterpillar D9L — Tractor Tracked
  • Manitowoc 4599 SERIES 4 — Dragline

Other equipment known to use this engine, via filter-application cross-reference — useful for sourcing parts even when your exact machine isn't listed elsewhere on this page.

Common questions

What is the oil capacity of the Caterpillar 3412E?

The Caterpillar 3412E engine has an oil capacity of 730.0 liters.

What is the displacement of the Caterpillar 3412E?

The Caterpillar 3412E has a displacement of 12.0 liters with 6 cylinders.

Which generators use the Caterpillar 3412E engine?

The Caterpillar 3412E powers 117 generator set(s), including Caterpillar 12CM32, Caterpillar 12CM43, Caterpillar 14CM43, Caterpillar 16CM32, Caterpillar 16CM43.

What oil filter does the Caterpillar 3412E use?

The Caterpillar 3412E uses oil filter part numbers Caterpillar 2P4005, Donaldson P554005, Wix 51792.

What fuel filter does the Caterpillar 3412E use?

The Caterpillar 3412E uses fuel filter part numbers Caterpillar 1165436, Caterpillar 5134490, Caterpillar 3089679.

What air filter does the Caterpillar 3412E use?

The Caterpillar 3412E uses air filter part numbers Caterpillar 7T1S90, Caterpillar 1063973, Caterpillar 612506.

How often should you change the oil in the Caterpillar 3412E?

The Caterpillar 3412E oil change interval is every 200 hours.

What is a common problem with the Caterpillar 3412E engine?

A commonly reported issue on generators using the Caterpillar 3412E is: Increased coolant temperature.