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Caterpillar G3520 Generator Set

The Caterpillar G3520 is a 1940 kW (2528 kVA) gas standby generator set powered by a Caterpillar G3520C engine. It is available at 600 V, 12470 and 50 Hz. It holds about 541 L (142.9 gal) of oil and 541 L (142.9 gal) of coolant, with a maximum ambient rating of 3000 °C. The set measures 6322×1803×2465 mm (248.9×71.0×97.0 in) and weighs about 17339 kg (38226 lb).

1940 kW
Standby
86.0 L
Displacement
541.0 L
Oil capacity
5
Document types

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Specifications

Fuelgas
Frequency50.0 Hz
Standby power1940 kW
Standby kVA2528
Prime power1966 kW
ControllerEMCP II+
Oil capacity541.0 L
AlternatorSR4B (4-pole)
Voltage options400 V
Phase3 phase
Power factor1.0
Battery voltage24 V
Coolant capacity541 L
Max ambient3000 °C
Dimensions (L×W×H)6322×1803×2465 mm
Dry weight18350 kg

Engine

Caterpillar G3520C
Oil capacity541.0 L
Displacement86.0 L
AspirationTurbocharged Separate Circuit Aftercooled
Rated speed1500 rpm

Maintenance & consumables

for the Caterpillar G3520C
ItemSpecCapacityPart #Interval
Air filterClean with soap and water solution if differential pressure exceeds 15.2 mm (0.6 inch) of water; replace if necessary—
Fuel filterone micron particle size with maximum 2 psi—
Oil filter—1500 hr
Battery—
Belt—
Coolant—24000 hr
Oil—
Spark plugElectrode gap: compression ratio >9:1 = 0.29 ± 0.03 mm (0.011 ± 0.001 inch); compression ratio ≤9:1 = 0.35 ± 0.03 mm (0.014 ± 0.001 inch). Install torque 68 ± 4 N·m (50 ± 3 lb ft)—

Service specifications

13
TypeItemValueUnitCondition
OtherGross Input Torque (TH55-E70)12 667N•m (9350 lb-ft)
OtherGross Input Torque (TH55-E90)12 677N•m (9350 lb-ft)
OtherRating condition (diesel 7 L and higher)99 kPa (29.31 in Hg) dry barometer, 25°C (77°F)SAE J1995 inlet air standard
OtherRating condition (diesel up to 6.6 L)100 kPa (29.5 in Hg) total barometric pressure, 1 kPa (.295 in Hg) vapor pressure, 25°C (77°F)ISO/TR14396 inlet air standard
OtherRating condition (gas)100 kPa (29.61 in Hg) and 25°C (77°F)SAE J1349 standard
OtherStall Torque Ratio (TH55-E70)2.23
OtherStall Torque Ratio (TH55-E90)2.23
PressureExplosion relief valve opening pressure1.6 psi (11 kPa)psi (kPa)per valve
PressureWS255 pump plunger load238,000lb (107,960 kg)
PressureWS273XD pump plunger load275,000lb (124 738 kg)
PressureWS305XD pump plunger load250,000lb (113 398 kg)
SpeedMaximum Input Speed (TH55-E70/TH55-E90 transmissions)1970rpm
SpeedRated Input Speed (TH55-E70/TH55-E90 transmissions)1900rpm

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
CoolantCat DEACDiesel; 3,000 Service Hours or Three Years; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat ELCDiesel; 12,000 Service Hours or Six Years; add Cat ELC Extender at 6,000 service hours or one half of service life; annual S·O·SSM Level 2 coolant sampling and analysis
CoolantCat NGECNatural Gas; 16,000 Service Hours or Three Years; use interval that occurs first
Engine oilEPA 2D 89.330-96 (fuel reference, Diesel <6.6 L, density 0,845-0,850 kg/L a 15 °C)Reference condition only, not a lubricant recommendation
Engine oilCat NGEONatural Gas
Engine oillow sulfated ash oilRequired for U.S. EPA Tier 4 Final, EU Stage IV engines.
Engine oilCat Arctic DEO SYN SAE 0W-30-40°C to 30°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SYN SAE 5W-40-30°C to 50°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SAE 10W-30-18°C to 40°CEngine Crankcase; Industrial Engines
Engine oilCat DEO SAE 15W-40-9°C to 50°CEngine Crankcase; Industrial Engines
FuelUltra Low Sulfur Diesel (ULSD)Contains less than or equal to 15 parts per million sulfur (mg/kg); required for U.S. EPA Tier 4 Final, EU Stage IV engines. B20 biodiesel capability available.
Fuel35° API gravity, LHV 42 780 kJ/kg (18,390 btu/lb)SAE J1995Diesel engines 7 liter and higher; used at 29°C (84.2°F) with density 838.9 g/L
FuelEPA 2D 89.330-96EPA 2D 89.330-96Diesel engines up to 6.6 liter; density 0.845-0.850 kg/L @ 15°C (59°F); fuel inlet temperature 40°C (104°F)
Fueldry natural gas, LHV 35.54 MJ/Nm3 (905 btu/ft3)Gas ratings based on SAE J1349 standard conditions of 100 kPa (29.61 in Hg) and 25°C (77°F)
GreaseCat Generator Set GreasePart Number 108-8611

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Common questions

What size generator is the Caterpillar G3520?

The Caterpillar G3520 is rated 1940 kW standby (2528.0 kVA).

What engine does the Caterpillar G3520 use?

The Caterpillar G3520 is powered by the Caterpillar G3520C engine.

What fuel does the Caterpillar G3520 use?

The Caterpillar G3520 runs on gas.

How much oil does the Caterpillar G3520 take?

The Caterpillar G3520C engine in the Caterpillar G3520 has an oil capacity of 541.0 liters.

How much coolant does the Caterpillar G3520 hold?

The Caterpillar G3520 cooling system holds 541 liters (142.9 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.

What is the continuous rating of the Caterpillar G3520?

The Caterpillar G3520 is rated 1966 kW prime (2458 kVA), against 1940 kW standby.

How much does the Caterpillar G3520 weigh?

The Caterpillar G3520 has a dry weight of 18350 kg (40454 lb).

What voltages is the Caterpillar G3520 available in?

The Caterpillar G3520 is offered in 400 V, 3 phase-phase.

What alternator does the Caterpillar G3520 use?

The Caterpillar G3520 uses a SR4B alternator. It has 4 poles.

Parts

12
Part #DescriptionQtySystem
146-2588Spark PlugSpark plug eBay
194-8518Spark Plug1Spark plug Amazon eBay $399.99 FridayParts $63.99
9U-7511Spark Plug Seat CleanerSpark plug eBay
9U-7516Spark Plug GaugeSpark plug eBay $50.00
9Y-6792GasketSpark plug Amazon eBay $9.50
M-5303130Caterpillar® G3520 Modular Style Single Head Replacement Set1Single head replacement set Amazon eBay
142-5055Insulation Tester MegohmmeterService part / kit eBay
LEXE0561-00November 2012Service part / kit Amazon eBay
LEXE4621LANDFILL powerprofile ©2004 CaterpillarService part / kit Amazon
LEXE8179-01May 20101Service part / kit Amazon eBay
LEXE8830-00May 2008Service part / kit Amazon eBay
PEHJ0204ADEM III SystemService part / kit Amazon eBay

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime498.0131.56
Prime50%297.011.092
Prime75%418.015.564
Prime100%502.0132.61
Standby509.0134.46

Available documents

Engine spec (Caterpillar)Engine spec — LECH3874-07 (Caterpillar)Engine spec — LEHQ2635-03 (Caterpillar)Engine spec — LEHQ2635-07 (Caterpillar)Engine spec — LFDH5502-01 HR (Caterpillar)Engine spec — lecw2462-06 (Caterpillar)Spec sheet — G3520C-2458kVA (Caterpillar)Spec sheet — LEHE0002-00 (Caterpillar)Spec sheet — LEHE0004-00 (Caterpillar)Spec sheet — LEHE0009-03 (Caterpillar)Spec sheet — LEHE0238-00 (Caterpillar)Spec sheet — LEHE0289-00 (Caterpillar)Spec sheet — LEHE2832-02 (Caterpillar)Spec sheet — LEHE2832 (Caterpillar)Spec sheet — LEHE2833 (Caterpillar)Spec sheet — LEHE2834 (Caterpillar)Spec sheet — LEHE3418-02 (Caterpillar)Spec sheet — LEHE8967-00 (Caterpillar)Spec sheet — LEHE8968-00 (Caterpillar)Spec sheet — Spec+Sheet+2022+ekW+6600+Volts+G3520E+v3++FM (Caterpillar)Reference — CHP-CAT-G3500-Series-Gas-Generator-Sets-Brochure (Caterpillar)Reference — Cat Gas Genset Ratings Efficiencies LEXE0422-03 (Caterpillar)Reference — Caterpillar-Oil-and-Gas-Ratings-Guide-2021-03 (Caterpillar)Reference — Final+Ratings+Guide LECW2462-15 9.8.11 (Caterpillar)Reference — Industrial rating guide (Caterpillar)Reference — LECW2462-01 (Caterpillar)Reference — LECW2462-25 1 oil gas (Caterpillar)Reference — LEDW6043-01 (Caterpillar)Reference — LEGH0002 (Caterpillar)Reference — Ratings Guide Port LPCW2462-15 final LR (Caterpillar)Parts manual — Caterpillar Engines (Caterpillar)Parts manual — LEXE7582-02 (Caterpillar)Service manual — Cat-Engine-Tools (Caterpillar)Service manual — G3520 Serv Ltr SEBE8548 (Caterpillar)

This page was generated from the 34 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.