Service parts for the DFGB
Grouped by system, with how many of each the parts manual calls for.
Air intake
1 requiredOil system
1 requiredBelts
1 requiredPrices captured from merchant listings; some links are affiliate links. Confirm against your serial number before ordering.
Specifications
| Fuel | Diesel |
|---|---|
| Frequency | 60.0 Hz |
| Standby power | 600 kW |
| Standby kVA | 750 |
| Prime power | 545 kW |
| Controller | PCC2100, PowerCommand, PowerCommand PCC2100 |
| Oil capacity | 84.0 L |
| Voltage options | 110/190 V, 120/208 V, 127/220 V, 139/240 V, 220/380 V, 240/416 V, 254/440 V, 277/480 V, 347/600 V |
| Phase | 3 |
| Rated current | 902 A |
| Battery group | 8D |
| Battery cranking | 1400 CCA |
| Battery voltage | 24 V |
| Battery quantity | 2 |
| Starting system | 24 V DC |
| Coolant capacity | 167 L |
| Max ambient | 50 °C |
| Dimensions (L×W×H) | 4305×1830×2242 mm |
| Dry weight | 6169 kg |
| Wet weight | 6423 kg |
Engine
| Oil capacity | 84.0 L |
|---|---|
| Coolant capacity | 167.0 L |
| Displacement | 28.0 L |
| Aspiration | Turbocharged and Aftercooled |
| Rated speed | 1800 rpm |
Filters for the Cummins/Onan VTA28-G5
4Engine-mounted filters the filter manufacturers list for this engine family. These come from the engine, not from this generator set’s own parts list, so confirm against your serial number before ordering.
| System | Filter | Description | Cross-references | |
|---|---|---|---|---|
| Oil filter | P550777 | Lube Filter, Spin-On Bypass | CUMMINS 3021658, CUMMINS 33004232, NAPA 1749, BALDWIN B7577 | FridayParts $43.56 |
| Oil filter | P551670 | Lube Filter, Spin-On Full Flow | CUMMINS 298670, CUMMINS 299670, NAPA 1970, CARBOCOL 0026 | FridayParts $26.68 |
Listed for this engine in only one kind of machine, so they may depend on how the engine was installed:
| System | Filter | Description | Cross-references | |
|---|---|---|---|---|
| Fuel filter | P557440 | Fuel Filter, Spin-On Secondary | CUMMINS BM78672, BALDWIN BF970, LPM 00013505994, WALGAHN-MOTORENTECHN 00811464 | FridayParts $189.69 |
| Fuel / water separator | P558000 | Fuel Filter, Water Separator Spin-On Twist&Drain | CUMMINS 3308638, CUMMINS 3308683, NAPA 3405, NAPA 3693 | KuduParts $24.00 FridayParts $25.66 |
Same engine, other brands
1 brandThe Cummins/Onan VTA28-G5 in this set also powers 1 generator set sold under 1 other brand. Service parts and maintenance intervals for the engine are shared; enclosure, alternator, controller and ratings are not.
| Brand | Models |
|---|---|
| Katolight | D600FNZ4 |
Maintenance & consumables
for the Cummins/Onan VTA28-G5| Item | Spec | Capacity | Part # | Interval | |
|---|---|---|---|---|---|
| Air filter | Cleaner, Air (Includes Replacement Elements) 140−2465 | 140-2301 | Amazon eBay | ||
| Fuel filter | Change Fuel Filters | — | 100 hr | ||
| Oil filter | Head, Oil Filter | 122-0702 | Amazon eBay | ||
| Battery | Check the condition of the starting batteries (see Figure 5-7) at the interval specified in the Maintenance Table. See that connections are clean and tight. A light coating of non-conductive grease will retard corrosion at terminals. Keep the electrolyte at the proper level above the plates by adding distilled water. Check specific gravity using a hydrometer and recharge if below 1.260. | — | |||
| Belt | Guard, Belt − Right Side | 130-3843 | Amazon eBay | ||
| Coolant | 167.0 L | — | 500 hr | ||
| Coolant filter | — | ||||
| Oil | Change the oil and filters at the intervals recommended in Table 5-1. | 89.0 Quarts | — | 8 hr | |
| Spark plug | — |
Service intervals
4| Item | Action | Hours | Months | Notes |
|---|---|---|---|---|
| crankcase oil | Change | 50 hr | First service — Drain and replace the crankcase oil after the first 50 hours of operation on new generator sets (break-in) | |
| Battery Electrolyte Level | Check | 200 hr | Check level of electrolyte at least every 200 hours of operation. | |
| Crankcase Oil and Filter | Change | 250 hr | 12 mo | X6: If genset is used for standby applications, change oil every 12 months or 250 hours, whichever comes first. |
| Rupture basin leak detect switch | Test | 12 mo | Some areas may require weekly inspections by safety code. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Service specifications
60| Type | Item | Value | Unit | Condition |
|---|---|---|---|---|
| Clearance | Angular alignment maximum T.I.R. | 0.001 | inch per inch of radius (center of shaft to indicator axis) | measuring deflection to bolt heads |
| Clearance | Clearance between exhaust pipes and combustible materials | 12 | inches (305 mm) | minimum |
| Clearance | Exhaust thimble diameter | 12 | inches (305 mm) | larger than diameter of exhaust pipe |
| Clearance | Float switch assembly float lift clearance below C-clip stop | 1/8 | inch (3 mm) | use a feeler gauge |
| Clearance | Generator-to-engine angular alignment (T.I.R.) | .001 in. per inch of radius (center of shaft to indicator axis), maximum | in | 750 kW gensets and larger |
| Clearance | MPU sensor to gear tooth adjustment | back out one quarter turn | turn | after contacting gear tooth |
| Clearance | Mounting base above floor | 6 | inches (152 mm) | minimum for maintenance access |
| Gap | Float switch lift to test open | 1/8 | inch | below C-clip stop |
| Gap | MPU sensor to flywheel ring gear tooth | back it out one quarter turn | turn | sensor threaded in until it just touches gear tooth |
| Other | AVR Droop setting | 5 | % at full load, 0 PF | |
| Other | AVR voltage regulation (load regulation) | approximately ±0.5 | % RMS | |
| Other | Angular alignment maximum T.I.R. | .001 inches per inch of radius | in/in | center of shaft to indicator axis |
| Other | B+ output fuse | 10 | amp | F1, Base board, 12/24 volt |
| Other | Battery specific gravity (high ambient, above 95F/35C) | 1.225 | recommended to reduce electrolyte loss | |
| Other | Battery specific gravity (recharge threshold) | below 1.260 | ||
| Other | Battery specific gravity, fully charged | approximately 1.260 | specific gravity | at 80 F (27 C) |
| Other | Customer Output relay contact rating | 2 | amps at 30 VDC | TB1 customer outputs 1-4, normally open |
| Other | Fuel lift height limit | 6 | feet | (1.8 meters) between fuel lift pump and bottom of dip tube |
| Other | GOV GAIN default value for paralleling applications | 70 | % | |
| Other | Generator frequency | 50 or 60 | Hz | as nameplate rating |
| Other | Genset frequency / RPM nameplate rating | 50 or 60 Hz / 1500 or 1800 RPM | ||
| Other | Ground Fault Relay current setting | 5 to 1200 | amperes | optional GFR |
| Other | Ground Fault Relay time delay setting | 0 to 1 | second | optional GFR |
| Other | Maximum cranking voltage drop | 2 | volts | difference between battery and starter terminals while cranking |
| Other | Optional control relay (K11/K12/K13) contact rating | 10 | amps at 600 VAC | |
| Other | Over/Under Frequency Sensor Module - Over Hz Set, 50 Hz nominal | 55 | Hz | reset 53 Hz |
| Other | Over/Under Frequency Sensor Module - Over Hz Set, 60 Hz nominal | 65 | Hz | reset 63 Hz |
| Other | Over/Under Frequency Sensor Module - Under Hz Set, 50 Hz nominal | 45 | Hz | reset 47 Hz |
| Other | Over/Under Frequency Sensor Module - Under Hz Set, 60 Hz nominal | 55 | Hz | reset 57 Hz |
| Other | Over/Under Voltage Sensor Module time delay | typically 25 percent, approximately 2.5 | seconds | |
| Other | Overcrank cranking limit | 75 | seconds | three 15-second cranking cycles with two 15-second rest periods |
| Other | REG VHZ (underfrequency roll-off) adjustable range | 1 through 50; normal range 7 through 21 | ||
| Other | Start delay adjustment range | 0 to 300 | seconds | |
| Other | Stop delay adjustment range | 0 to 600 | seconds | |
| Other | Switched B+ output fuse | 5 | amp | F2, Base board, 12/24 volt |
| Other | Under Frequency Roll Off (UFRO) knee point, 50 Hz units | 48 to 49 | Hz | |
| Other | Under Frequency Roll Off (UFRO) knee point, 60 Hz units | 58 to 59 | Hz | |
| Other | Under-frequency roll-off threshold (UFRO) | typically 59 Hz for 60 Hz applications and 49 Hz for 50 Hz applications | Hz | AVR UFRO pot preset |
| Pressure | Air cleaner element cleaning compressed air | 30 | psi | |
| Pressure | Engine oil pressure - K19 normal | 50-70 | psi (345-482 kPa) | run mode |
| Pressure | Engine oil pressure - K38 normal | 45-65 | psi (310-448 kPa) | run mode |
| Pressure | Engine oil pressure - K50 normal | 50-70 | psi (345-482 kPa) | run mode |
| Pressure | Engine oil pressure - L10/M11 normal | 30-50 | psi (207-345 kPa) | run mode |
| Pressure | Engine oil pressure - NTA 855 normal | 35-50 | psi (241-345 kPa) | run mode |
| Pressure | Engine oil pressure - V28 normal | 50-90 | psi (345-620 kPa) | run mode |
| Pressure | Engine oil pressure shutdown limit - L10/M11 | 20 | psi (138 kPa) | run mode value |
| Pressure | Engine oil pressure shutdown limit - L10/M11 | 8 | psi (55 kPa) | idle mode value |
| Pressure | Engine oil pressure warning limit - L10/M11 | 12 | psi (83 kPa) | idle mode value |
| Pressure | Engine oil pressure warning limit - L10/M11 | 25 | psi (172 kPa) | run mode value |
| Pressure | Idle Oil Pressure | 20 | psi | idle |
| Pressure | Idle Oil Pressure Shutdown Limit | 10 | psi | idle |
| Pressure | Idle Oil Pressure Warning Limit | 15 | psi | idle |
| Pressure | K19 engine idle oil pressure | 20 | psi (138 kPa) | idle |
| Pressure | K19 engine normal oil pressure | 50-70 | psi (345-482 kPa) | normal run |
| Pressure | K19 oil pressure shutdown/warning limits | shutdown 35 psi (241 kPa) run; warning 40 psi (276 kPa) run; shutdown 10 psi (69 kPa) idle; warning 15 psi (103 kPa) idle | psi (kPa) | |
| Pressure | K38 engine idle oil pressure | 20 | psi (138 kPa) | idle |
| Pressure | K38 engine normal oil pressure | 45-65 | psi (310-448 kPa) | normal run |
| Pressure | K38 oil pressure shutdown/warning limits | shutdown 35 psi (241 kPa) run; warning 40 psi (276 kPa) run; shutdown 10 psi (69 kPa) idle; warning 15 psi (103 kPa) idle | psi (kPa) | |
| Pressure | K50 engine idle oil pressure | 20 | psi (138 kPa) | idle |
| Pressure | K50 engine normal oil pressure | 50-70 | psi (345-482 kPa) | normal run |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Recommended fluids
| Fluid | Grade | Standard | Ambient | Capacity | Notes |
|---|---|---|---|---|---|
| Coolant | soft water / E.G. / DCA mixture | Cooling system to be filled with soft water/E.G./DCA mixture (on-site review checklist). | |||
| Fuel | ASTM No. 2 Diesel | Check the engine manual for fuel specifications to determine acceptability. Never use galvanized or copper fuel lines, fittings or fuel tanks with diesel fuel systems. | |||
| Fuel | ASTM No. 2 diesel | ASTM | Alternate diesel fuels per Cummins engine O&M Manual specifications | ||
| Fuel | Diesel | Day tank fuel transfer pump maintains reservoir of diesel fuel in the day tank. | |||
| Fuel | Number 2 diesel fuel | Fuel system: direct injection, number 2 diesel fuel; fuel filter; automatic electric fuel shutoff | |||
| Grease | Lithium based grease | Mobilux No. 2 or Shell Alvania R3 | 2.74 oz (81 ml) | Generator end bearing. Temperature range -22F to +248F (-30C to +120C). Grease should be equally divided between the bearing, bearing cap cavity, and bearing cartridge cavity. | |
| Grease | Lithium based | -30°C to 120°C | 81.0 ml | Mobilux No. 2 or Shell Alvania R3; generator end bearing; temperature range -22 F to +248 F (-30 C to +120 C); grease divided between bearing, bearing cap cavity and cartridge cavity. | |
| Grease | Lithium based grease, Mobilux No. 2 or Shell Alvania R3 | -30°C to 120°C | 2.74 oz (81 ml) | End bearing lubricant; grease equally divided between bearing, bearing cap cavity and bearing cartridge cavity. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Fault codes
80| Code | Name | Meaning | Severity | Action |
|---|---|---|---|---|
| 1 | FAULT 2 - INPUT NON-TIMED | Engine monitor TB2 terminal assignment | ||
| 10 | PRE-HIGH ENGINE TEMPERATURE | Engine monitor TB2 terminal assignment | ||
| 101 | IDLE MODE | Indicates that the engine is operating in idle mode. Grounding the engine idle input causes generator build-up to be inhibited and the engine to be governed at 800 RPM. | Warning | Remove ground from engine idle input to return to normal speed and voltage. |
| 102 | EMERGENCY STOP | Indicates local or remote Emergency Stop. | Shutdown | Turn the switch clockwise and allow it to pop out (local only); move the Run/Off/Auto switch to Off; press the Reset switch; select Run or Auto as required. Can be reset only at the PCC front panel. |
| 11 | PRE-LOW OIL PRESSURE | Engine monitor TB2 terminal assignment | ||
| 1122 | Rated/Idle Trans | Info | ||
| 1123 | Shutdown After Battle Short | Shutdown fault occurred while Battle Short was enabled and then disabled. | Shutdown | Review Fault History and perform corrective action. |
| 1124 | Delayed Shutdown | Shutdown fault became active while Delayed Shutdown feature was enabled. | Warning | Review Fault History and perform corrective action. |
| 1131 | Battle Sh Active | Control is in Battle Short mode. | Warning | Warning status indicator is lit when Battle Short mode is enabled. Refer to Battle Short Mode description in Section 3. |
| 12 | SWITCH OFF | Engine monitor TB2 terminal assignment | ||
| 121 | Speed Signal Lost | Mag pickup speed indication is not being sensed. | Shutdown | Restart and check RPM on the digital display. |
| 13 | LOW ENGINE TEMPERATURE | Engine monitor TB2 terminal assignment | ||
| 1311 | Customer Input #1 | Default display name Customer Fault 1; default status None | The nature of the fault is an optional customer selection (e.g. Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure). Each fault function can be programmed using service tool. | |
| 1311, 1312, 1317, 1318 | CUSTOMER INPUT #1 - #4 | Optional customer-selected fault input is active. | Warning | Check external wiring and active input (closed/open) selection. |
| 1312 | Customer Input #2 | Default display name Ground Fault; default Warning | The nature of the fault is an optional customer selection. Each fault function can be programmed using service tool. | |
| 1317 | Customer Input #3 | Default display name Low Fuel; default Warning | The nature of the fault is an optional customer selection. Each fault function can be programmed using service tool. | |
| 1318 | Customer Input #4 | Default display name Rupture Basin Fault; default Warning | The nature of the fault is an optional customer selection. Each fault function can be programmed using service tool. | |
| 1334 | Crit Scaler Out Of Range | Incorrect feature or calibration entered into control. | Shutdown | Reload correct calibration. |
| 1335 | Noncrit Scaler Out Of Range | Incorrect feature or calibration entered into control. | Warning | Reload correct calibration. |
| 1337 | No Message | Info | ||
| 135 | Oil Pressure Sensor H | Engine oil pressure sender signal is shorted high. | Warning | Check sender/connectors/wires. |
| 14 | LOW FUEL - INPUT | Engine monitor TB2 terminal assignment | ||
| 141 | Oil Pressure Sensor L | Engine oil pressure sender signal is shorted low. | Warning | Check sender/connectors/wires. |
| 1416 | Fail To Shutdown | Genset continues to run after shutdown command. | Warning | With Battle Short mode enabled and an overridden shutdown fault occurring, the fault is announced but the genset does not shut down. Refer to Battle Short Mode description in Section 3. |
| 1417 | Powr Down Error | Controller cannot power down. | Warning | Indicates that the controller can not power down because of some unknown condition. Possible drain on battery. Contact an authorized service center for service. |
| 143 | Pre-Low Oil Pres | Engine oil pressure has dropped to an unacceptable level. | Warning | Indicates engine oil pressure has dropped below the warning trip point. If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow code 415 procedure. |
| 1433 | Emergency Stop | Local Emergency Stop. | Shutdown | Pull button out; move switch to O; press Fault Acknowledge/Reset; select Manual or Auto. |
| 1434 | Remote E-Stop | Remote Emergency Stop. | Shutdown | See code 1433 to reset. |
| 1435 | Low Coolant Temp | Warning LED illuminates when engine jacket water coolant temperature falls below 70°F (21°C); per NFPA 110 requirement, indicates engine may not accept load within 10 seconds | Warning | Indicates engine coolant heater is not operating or is not circulating coolant. a. Coolant heater not connected to power supply; check for blown fuse or disconnected heater cord. b. Check for low coolant level and replenish if required; look for possible coolant leaks and repair. |
| 1438 | Fail To Crank | Engine failed to crank after PCC received a start signal. | Shutdown | Indicates possible fault with control, speed sensing or starting system. See code 441 for corrective action. |
| 144 | Coolant Sensor High | Engine coolant temperature signal is shorted high. | Warning | Check sender/connectors/wires. |
| 1442 | Weak Battery | Battery voltage at or below weak battery warning trip point during cranking. | Warning | See code 441 for corrective action. |
| 1443 | Battery Failed | Dead battery - engine will not start. | Shutdown | See code 441 for corrective action. |
| 1444 | KW Overload | Generator output power exceeded 105% of genset rating. | Warning | Check load and load lead connections; check CTs. |
| 1445 | Short Circuit | Generator output current has exceeded 175% of rated. | Shutdown | Check load and load lead connections. |
| 1446 | High AC Voltage | One or more phase voltages exceeded 130% of nominal. | Shutdown | Check fault simulation, load removal, threshold settings, Base board/generator. |
| 1447 | Low AC Voltage | Phase voltages dropped below 85% of nominal for 10 seconds. | Shutdown | Check overload, output terminal connections, PMG/field wiring, rectifier diodes. |
| 1448 | Under Frequency | Engine speed dropped below 90% of nominal for 10 seconds. | Shutdown | Check fuel supply, intake air supply and load. |
| 1449 | Over Frequency | Frequency is 10% above base frequency for 20 seconds. | Warning | Check fuel or air delivery; check connections. |
| 145 | Coolant Sensor Low | Engine coolant temperature signal is shorted low. | Warning | Check sender/connectors/wires. |
| 1452 | Gen CB Not Close | Genset circuit breaker (S2) failed to close when PTC is enabled. | Warning | Refer to Section 5 troubleshooting charts. |
| 1453 | Gen CB Not Open | Genset circuit breaker (S2) failed to open when PTC is enabled. | Warning | Refer to Section 5 troubleshooting charts. |
| 1459 | Reverse Power | Improper CT phasing. | Shutdown | Check wiring to voltage sense circuit; refer to CT Installation in Section 6. |
| 146 | Pre-High Coolant Temp | Engine has begun to overheat. | Warning | Reduce load; check air inlets/outlets; follow code 151 if engine can be stopped. |
| 1461 | Loss Of Field | Loss of field (electric) due to reverse kVAR. | Shutdown | Check excitation circuit. |
| 1466 | Modem Failure | Control cannot communicate with the modem. | Warning | Check for open, short to ground and loose connections to the modem. |
| 1468 | Network Error | Momentary loss of communication from the LonWorks Network. | Warning | Refer to LonWorks Network publications. |
| 1469 | Speed/Hz Match | Measured speed and measured AC output frequency do not agree. | Shutdown | Check calibration file. |
| 1471 | Over Current | Generator output current exceeded 110% of rated for 60 seconds. | Warning | Check load and load lead connections. |
| 1472 | Over Current | Output current exceeded 110% of rated and time/current calculation initiated shutdown. | Shutdown | Check load and load lead connections. |
| 15 | LOW FUEL - OUTPUT | Engine monitor TB2 terminal assignment | ||
| 151 | High Coolant Temp | Engine has overheated above the shutdown trip point. | Shutdown | Indicates engine has overheated (coolant temperature above shutdown trip point). Allow engine to cool down completely. a. Check coolant level and replenish if low; look for coolant leaks and repair. b. Check for obstructions to cooling airflow. c. Check fan belt and repair or tighten if necessary. d. Check blower fan and circulation pumps on remote radiator installations. e. Reset control and restart after locating and correcting problem. |
| 16 | SHUT-DOWN | Engine monitor TB2 terminal assignment | ||
| 197 | Low Coolant Level | Optional | Warning | Indicates engine coolant level has fallen below the warning trip point. If generator is powering critical loads and cannot be shut down, wait until next shutdown period, then follow code 235 procedure. |
| 2 | FAULT 2 - OUTPUT SHUTDOWN | Engine monitor TB2 terminal assignment | ||
| 200 | LOW OIL PRESSURE | Indicates engine oil pressure has dropped to an unacceptable level. | Warning | If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow 201-SHUTDOWN procedure. Access the Oil Pressure menu prior to clearing the fault. |
| 201 | LOW OIL PRESSURE | Indicates engine oil pressure has dropped below the shutdown trip point. | Shutdown | Check oil level, lines and filters; replenish if low; reset control and restart. |
| 204 | OIL PRES SENDER | Indicates that the control has sensed that the engine oil pressure sender is out of its working range. | Warning | Check that the engine oil pressure sender is properly connected. |
| 210 | LOW COOLANT TEMP | Warning occurs when engine coolant temperature is 70°F (21°C) or lower. | Warning | Indicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater power supply, low coolant level, and heater element current draw. |
| 211 | HIGH COOLANT TEMP | Indicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215° F (102° C) − standby or 207° F (97° C) − primary. | Warning | Reduce load if possible; check air inlets and outlets and remove obstructions to airflow. |
| 212 | Oil Temp Sensor H | Indicates engine has overheated (coolant temperature has risen above the shutdown trip point: 215 F (102 C) - standby or 207 F (97 C) - primary). | Warning | Check sender/connectors/wires. |
| 213 | Oil Temp Sensor L | Resistance of the coolant temperature sender is out of range. | Warning | Check the resistance of the sender; should be 500 to 2k ohms. |
| 214 | LOW COOLANT LVL | Indicates engine coolant level has fallen below the trip point. | Warning | Check coolant level in radiator and coolant recovery bottle; replenish if low; look for leaks. |
| 215 | LOW COOLANT LVL | Indicates engine coolant level has fallen below the trip point. | Shutdown | Allow engine to cool; check coolant level and leakage points; reset control and restart. |
| 220 | MAG PICKUP | Mag pickup speed indication is not being sensed or does not match generator set output frequency. | Shutdown | Restart and check RPM; check PCC model setting; inspect and test MPU. |
| 221 | FAIL TO CRANK | Possible fault with control or starting system. | Shutdown | Check fuse F3 on the Engine Interface board; check battery cable connections; recharge or replace the battery. |
| 222 | OVERCRANK | Possible fuel system problem. | Shutdown | Check for empty fuel tank, leaks, plugged fuel lines; replace dirty fuel or air filter; reset and restart. |
| 223 | OVERSPEED | Indicates engine has exceeded normal operating speed. (115% ±1% of nominal). | Shutdown | Check mechanical fuel linkage and governor module/digital board duty cycle. |
| 224 | FAIL TO SYNCHRONIZE | Generator set has not synchronized to the system bus within the allowable time frame. | Warning | Check governor system stability; adjust governing and synchronizer parameters; check fuel system. |
| 226 | FAIL TO CLOSE | Paralleling breaker has been given a signal to close, but has not closed properly. | Shutdown | Verify breaker charging mechanism; check close signal; verify auxiliary contact signals. |
| 230 | LOW DC VOLTAGE | Indicates battery voltage is below 10 VDC. | Warning | Recharge or replace the battery; check the battery charger fuse. Clean and tighten battery cable connections. Check engine DC alternator; replace if normal charging voltage is not obtained. Check float level if applicable. |
| 231 | HIGH DC VOLTAGE | Indicates battery voltage exceeds 32 VDC. | Warning | Lower battery charger float level if applicable; check engine DC alternator. |
| 232 | WEAK BATTERY | Indicates battery voltage drops below 60% of nominal for two seconds, during starting. | Warning | See LOW DC VOLTAGE 230. |
| 2327 | PTC Fault | PTC module or communication link is not working properly. | Warning | Check PTC module power, ground shield, cycle control power. |
| 2329 | Low S1 Frequency | Low utility (S1) frequency. | Warning | Check S1 AC inputs and wiring to PTC at TB5; check sensor set points. |
| 2331 | Low S1 Voltage | Low utility (S1) voltage. | Warning | Check S1 AC inputs and wiring to PTC at TB5; check pickup/dropout set points. |
| 2335 | Excitation Fault | Loss of all three voltage sense leads or failure in excitation circuit. | Shutdown | Check field wiring (X1 and X2) for shorts or opens. |
| 2336 | Memory Error | Control memory error; data corruption of critical operating parameters. | Shutdown | Try reloading calibration file. |
| 2337 | Pwr Tran Disabled | PTC module available but PTC feature not enabled. | Warning | Enable PTC feature with InPower; cycle control power. |
| 2338 | Pwr Tran Failure | Control could not communicate with the PTC module. | Warning | Check PTC module power and cable ground shield; cycle control power. |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Procedures
12Aligning Generator with Engine (Angular Alignment) adjustment
⚠ Accidental starting of the generator set during this procedure presents the hazard of severe personal injury or death.
Tools: Dial indicator, Shims
- Disconnect the negative (-) battery cable(s) before beginning.
- Fasten a dial indicator to the generator shaft or cooling fan with the sensing point on the capscrew head or flat surface of the drive disc at the bolt circle diameter.
- Bar the engine over in a clockwise rotation as viewed from engine flywheel; do not allow it to roll back on compression.
- Determine the total indicator reading (T.I.R.) as the sum of the maximum positive and negative dial indicator readings over one revolution.
- Measure the distance from the center of the generator shaft to the indicator measuring point.
- Measure the distance from the generator side of the flex discs to the center of the generator mounting bolt.
- Compare the distances; multiply this ratio times one half the T.I.R. to approximate the amount of shims to remove or add.
Angular Alignment Procedure adjustment
⚠ Accidental starting of the generator set during this procedure presents the hazard of severe personal injury or death. Make sure to disconnect the negative (-) battery cable(s) before beginning.
Tools: Dial indicator, Wooden shims
- Disconnect the negative (-) battery cable(s) before beginning.
- Fasten a dial indicator to the generator shaft or cooling fan with sensing point on capscrew head or flat surface of drive disc at bolt circle diameter.
- Bar the engine over in a clockwise rotation as viewed from engine flywheel; do not allow it to roll back on compression.
- Record maximum positive and negative dial indicator readings as the engine completes one revolution.
- T.I.R. equals the sum of the maximum positive and negative readings.
- Maximum T.I.R. should not be more than .001 inch for each inch of radius.
- Remove equal shims from under both generator mounting feet to lower the generator.
Angular Alignment Procedure (750 kW gensets and larger) adjustment
⚠ Accidental starting during this procedure presents hazard of severe injury or death
⚠ Do not bar engine over by prying on fan blade
Tools: dial indicator
- Disconnect negative battery cable(s) before beginning
- Fasten dial indicator to generator shaft or cooling fan, sensing point on capscrew head or drive disc flat surface
- Bar engine over in clockwise rotation as viewed from flywheel, do not allow roll-back at end of travel
- Record total indicator reading (T.I.R.) as sum of max positive and negative readings over one revolution
- Calculate shim correction using ratio of generator shaft-to-indicator distance vs generator mounting bolt distance
- Add or remove shims from both generator mounting feet as calculated
Angular Alignment Procedure (Generator to Engine) adjustment
⚠ Accidental starting during this procedure presents the hazard of severe personal injury or death.
⚠ Do not bar engine over by prying on fan blade.
Tools: dial indicator
- Disconnect the negative (-) battery cable(s) before beginning.
- Fasten a dial indicator to the generator shaft or cooling fan with sensing point resting on the drive disc capscrew head/flat surface at the bolt circle diameter.
- Bar the engine over in a clockwise rotation as viewed from the engine flywheel; do not allow it to roll back on compression at the end of travel of each reading.
- Record the total indicator reading (T.I.R.) as the sum of the maximum positive and negative dial indicator readings over one engine revolution.
- Compare the measured T.I.R. to the maximum allowed (.001 in. per inch of radius from center of shaft to indicator axis); add or remove shims under the generator mounting feet to correct.
Axial Alignment Procedure (750 kW gensets and larger) adjustment
Tools: dial indicator
- Check axial alignment only when objectionable vibration is present after angular alignment
- Fasten dial indicator holding device to skid base/engine block/generator shell, sensor on generator shaft hub
- Bar engine over clockwise through a couple of rotations, recording readings at eight equally spaced points
- If out of tolerance, remove capscrews connecting drive discs and flywheel, mark discs, reposition holes 180 degrees
- Reinstall capscrews and retorque; recheck alignment; try 30/60/90 degree repositioning if unchanged
Axial Alignment Procedure (Generator to Engine) adjustment
Tools: dial indicator
- Fasten a dial indicator holding device to the skid base, engine block, or generator shell with the sensor point resting on the generator shaft hub.
- Bar the engine over in a clockwise rotation through a couple of rotations, recording indicator readings at eight equally spaced points around the shaft diameter to obtain axial T.I.R.
- Reduce the measured T.I.R. runout by one half if excessive vibration remains after angular alignment.
Governor Calibration Checks adjustment
Tools: Frequency meter or tachometer, Jumper wire
- Start the generator set.
- Adjust engine no-load speed to the desired allowable speed droop using the Run Speed potentiometer.
- With no load, turn GAIN clockwise slowly until engine speed oscillates.
- Reduce GAIN slowly counterclockwise until engine speed is stable.
- Upset the governor by momentarily shorting terminals 7 and 10 on the governor control.
- Apply and remove loads to check generator set response.
HC4-7 Axial Alignment Procedure adjustment
Tools: Dial indicator with magnetic base or clamp
- Check only when an objectionable vibration is present.
- Fasten dial indicator holding device to skid base, engine block, or generator shell with magnetic base or clamp.
- Position sensor point on the generator shaft hub.
- Bar the engine over in a clockwise rotation as viewed from engine flywheel through a couple of rotations.
- Record indicator readings in eight equally spaced points around the shaft diameter.
- Remove the capscrews connecting drive discs and flywheel and mark discs and flywheel.
- Rotate engine or generator so drive disc holes are repositioned 180 degrees from original location.
- Put capscrews back in and retorque. Recheck shaft alignment.
- If runout unchanged, rotate discs to 30, 60 or 90 degrees from original location.
- If T.I.R. does not improve, inspect flywheel pilot and drive disc runouts.
P7 Axial Alignment Procedure adjustment
- Check only when an objectionable vibration is present.
- Remove the capscrews connecting drive discs and flywheel.
- Mark the drive discs and flywheel with respect to each other.
- Rotate engine or generator so drive discs holes are repositioned two bolt holes from original location.
- Put capscrews back in and retorque. Recheck/record vibration levels.
- Repeat this test until drive disc holes are repositioned 180 degrees from original location.
- Review vibration data and position drive disc in lowest recorded level location.
UFRO Adjustments adjustment
⚠ Use an insulated handle screw driver to prevent electrical shock.
Tools: Insulated handle screwdriver, Frequency meter or tachometer
- Make a note of the no-load frequency.
- Determine roll-off frequency by turning the governor speed pot until the LED lights; if okay go to step 5.
- Adjust the governor speed pot to the proper roll-off frequency.
- Turn the UFRO pot until LED goes off, then slowly turn it back until the LED just goes on.
- Adjust the governor speed pot back to the initial frequency setting.
Voltage and Voltage Stability Adjustments adjustment
⚠ Touching uninsulated high voltage parts inside the control and power output boxes can result in severe personal injury or death.
Tools: Insulated handle screwdriver, AC voltmeter
- Use the control panel mounted voltage trimmer, if provided, for small voltage adjustments.
- Measure generator output voltage while running without load at nominal frequency.
- If trimmer is insufficient, lock it at midpoint.
- Turn the VOLTS pot fully counterclockwise and the STABILITY pot to its midpoint.
- If the red LED lights, refer to Jumper Reconnections and UFRO Adjustments.
- Turn the VOLTS pot clockwise until rated voltage is obtained.
- If voltage becomes unstable with a large load, turn the STABILITY pot clockwise until stable.
- Check and readjust the VOLTS pot each time the STABILITY pot is readjusted.
Generator/Base Board Isolation Procedure diagnostic
⚠ This test involves unregulated excitation of the generator.
⚠ Hazardous voltage; use insulated tools and stand on dry platform.
Tools: Voltmeter, Jumper leads, 12V battery
- Throw line circuit breaker OFF and shut down the set.
- Disconnect exciter stator leads X and XX from AC harness.
- Prepare to measure output voltage across generator terminals.
- Bring 12V battery jumpers to X (Field +) and XX (Field -).
- Verify polarity is correct before connecting.
- Start set; connect battery negative to XX lead.
- If rated voltage and balanced phases, generator is OK.
- If unbalanced troubleshoot main stator; if low troubleshoot exciter circuits.
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Voltage reconnection
| Voltage | Phase | Connection | Leads | Notes |
|---|---|---|---|---|
| 12 lead generator sets | Load wires are routed through the CTs | Reconnectable gensets (12 leads) have dual secondary CTs (3 pins); CT wire 2/3 to pin 2 (high voltage) or pin 3 (low voltage). | ||
| 6 lead generator sets | Generator output leads are routed through the CTs | Non-reconnectable gensets (6 leads) have single secondary CTs (2 pins). | ||
| Cummins PowerCommand generic AC Reconnect Wiring Diagram 625-2755 (Rev. D) and 625-3100 (Rev. F) | Applies to models DFAA, DFAB, DFAC, DFBF, DFCB, DFCC, DFEB, DFEC, DFFB, DFGA, DFGB, DFJA, DFJB, DFJC, DFJD, DFLB, DFLC, DFLD, DFMB (625-2755) and models DFAA-DFMB plus DFCE, DFED, DQAA, DQAB, DQBA, DQBB (625-3100). | |||
| A (U) | CT21 | U load leads (A phase) | CT dot must face the generator; CT terminal 1 connects to metering circuit, terminal 2/3 to ground. | |
| B (V) | CT22 | V load leads (B phase) | CT dot must face the generator; terminal 1 to metering circuit, terminal 2/3 to ground. | |
| C (W) | CT23 | W load leads (C phase) | CT dot must face the generator; terminal 1 to metering circuit, terminal 2/3 to ground. | |
| 110 V - 120 V L-N | 1 | Single phase, 2-wire | PTC module jumper locations | |
| 110/180 | 3 | Reconnection diagram (Figure 5-2); 50 Hz | ||
| 110/220 | 1 | Reconnection diagram (Figure 5-2); 50 Hz | ||
| 118/200 | 3 | Reconnection diagram (Figure 5-2); 50 Hz | ||
| 118/230 | 3 | Reconnection diagram (Figure 5-2); 50 Hz | ||
| 120/208 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 120/240 | 1 | Reconnection diagram (Figure 5-2); phase sequence U-V-W | ||
| 127/220 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 190 V - 240 V L-L | 3 | Three phase | Use PTC module 0300-5382-01; 50/60 Hz | |
| 200 V - 240 V L-L | 1 | Single phase, 3-wire | PTC module jumper locations | |
| 220/380 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 230/400 | 3 | Reconnection diagram (Figure 5-2); 50 Hz | ||
| 240/416 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 254/440 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 277/480 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 347/600 | 3 | Reconnection diagram (Figure 5-2); 60 Hz | ||
| 380 V - 600 V L-L | 3 | Three phase | Use PTC module 0300-5382-02; 50/60 Hz |
Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.
Common questions
What is the power rating of the Cummins/Onan DFGB?
The Cummins/Onan DFGB is rated 600 kW standby (750.0 kVA).
What engine is in the Cummins/Onan DFGB?
The Cummins/Onan DFGB is powered by the Cummins/Onan VTA28-G5 engine.
What kind of fuel does the Cummins/Onan DFGB run on?
The Cummins/Onan DFGB runs on Diesel.
What's the oil capacity on a Cummins/Onan DFGB?
The Cummins/Onan VTA28-G5 engine in the Cummins/Onan DFGB has an oil capacity of 84.0 liters.
What is the coolant capacity of the Cummins/Onan DFGB?
The Cummins/Onan DFGB cooling system holds 167 liters (44.1 US gallons) for the radiator system including the engine, per the manufacturer specification sheet.
What is the prime power rating of the Cummins/Onan DFGB?
The Cummins/Onan DFGB is rated 545 kW prime (681 kVA), against 600 kW standby.
How much does the Cummins/Onan DFGB weigh?
The Cummins/Onan DFGB has a dry weight of 6169 kg (13600 lb).
What voltages is the Cummins/Onan DFGB available in?
The Cummins/Onan DFGB is offered in 110/190 V, 120/208 V, 127/220 V, 139/240 V, 220/380 V, 240/416 V, 3-phase.
How many cold cranking amps does the Cummins/Onan DFGB require?
The Cummins/Onan DFGB uses 2 batteryies, 24 V each, 1400 CCA, group 8D, per the manufacturer specification sheet. The starting system is 24 V DC.
Which oil filter part number does the Cummins/Onan DFGB take?
The Cummins/Onan DFGB uses oil filter part number 122-0702.
Which air filter part number does the Cummins/Onan DFGB take?
The Cummins/Onan DFGB uses air filter part number 140-2301.
Troubleshooting
6Fault codes
| Code | Meaning | Cause | Remedy |
|---|---|---|---|
| 1131 | Battle Short Active. | This feature must only be used during supervised, temporary operation of the genset. The faults that are overridden during Battle Short mode consist of faults that can affect genset performance or cause permanent engine, alternator, or connected equipment damage. | |
| 1416 | Fail To Shut Down is displayed. | The Fault Acknowledgement/Reset button will clear the fault message, but will remain in the Fault/History file with an asterisk sign (* equals active fault) as long as Battle Short mode is enabled. | |
| 1123 | Shutdown After Battle Short will be displayed for this type of shutdown. | Battle Short is suspended and a shutdown occurs immediately if any of the following critical shutdown faults occur: Overspeed − Fault code 234, Emergency Stop − Fault code 1433, Remote Emergency Stop − Fault code 1434, Speed Signal Lost − Fault code 121, Excitation Fault − Fault code 2335. Moving the customer installed Battle Short switch to OFF with an active but overridden shutdown fault or a shutdown fault that was overridden at any time. |
Symptoms & remedies
| Symptom | Remedy |
|---|---|
| Make sure the fuel tanks have sufficient fuel and that fuel system is primed. | Check to make sure there are no leaks and that all fittings are tight. |
| Make sure the generator set cooling inlet/outlet and exhaust ventilation openings are clear (not blocked) and operational. | Remove all loose debris from surrounding area of generator set. Air flow from the radiator fan can blow loose items around and into ventilation openings. |
| Status Indicators are not functioning properly. | Check the status indicators for any visible damage or loose connections. If the issue persists, refer to the troubleshooting table. |
Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing. Full Cummins/Onan DFGB troubleshooting guide (12 entries) →
Repair guides
10- Angular Alignment Procedure (750 kW gensets and larger)
- Axial Alignment Procedure (750 kW gensets and larger)
- Day Tank Controller Operation (Fuel Transfer Pump)
- Fuel Pump Control AC Voltage Conversion (240 VAC to 120 VAC)
- Fuel System Priming
- Lubrication System Fill and Prime
- Prestart Control Checks
- Prestart Preparation Checks
- Stopping at Control Panel (Manual Mode)
- Vibration Isolator Installation and Adjustment
Step-by-step procedures compiled from the Cummins/Onan service manual for this model.
Parts
83| Part # | Description | Qty | System | |
|---|---|---|---|---|
| 0300-4623-18 | DFGB (600V) | 1 | Current transformer | Amazon eBay $205.65 |
| 0300-4623-34 | DFGB BR (0-480V) | 1 | Current transformer | Amazon eBay |
| 122-0702 | Head, Oil Filter | 1 | Oil filter | Amazon eBay |
| 122-0777 | Filter, Lube Oil | 1 | Oil filter | Amazon eBay |
| 128-0108 | Insulation, Hose – Bulk (Order By The Foot – 12 Feet Required) | - | Hose | Amazon eBay |
| 130-1193 | Gasket, Outlet Adapter | 1 | Gasket | Amazon eBay |
| 130-3839-01 | Guard, Belt − Right Side | 1 | Belt | Amazon eBay |
| 130-3839-02 | Guard, Belt − Left Side | 1 | Belt | Amazon eBay |
| 130-3840 | Guard, Belt − Top | 1 | Belt | Amazon eBay |
| 130-3841 | Guard, Belt − Bottom | 1 | Belt | Amazon eBay |
| 130-3842 | Guard, Belt − Front | 1 | Belt | Amazon eBay |
| 130-3843 | Guard, Belt − Right Side | 1 | Belt | Amazon eBay |
| 130-3844 | Guard, Belt − Bottom Back | 1 | Belt | Amazon eBay |
| 130-3845 | Guard, Belt − Top Back | 1 | Belt | Amazon eBay |
| 130-3846 | Guard, Belt − Left Side | 1 | Belt | Amazon eBay |
| 130-3874 | Base, Mounting * − Parts Used On Heat Exchanger Installations With Automatic Water Regulator + − Parts Used On Heat Exchanger Installations Without Automatic Water Regulator # − Cut Off And Discard Swivel Connector End Of Hose So That 1/8 NPT Connector End Measures Length As Indicated Above | 1 | Hose | Amazon eBay |
| 130-4354 | Radiator (Includes Cap, Sight Gauge And Overflow Hose) (Also Includes Cover Plates, Gaskets, Screws And Lock Washers For All Water Outlets) | 1 | Gasket | Amazon eBay |
| 130-4552 | Cover, Coolant Heater | 2 | Fluid | Amazon eBay |
| 140-2301 | Cleaner, Air (Includes Replacement Elements) 140−2465 | 2 | Air filter | Amazon eBay |
| 193-0444 | Sender, Oil Pressure (S1) | 1 | Sensor | Amazon eBay |
| 193-0468 | Sender, Low Coolant Level (S7) | 1 | Sensor | Amazon eBay |
| 193-0529-01 | Sender, Oil Temperature | 1 | Sensor | Amazon eBay |
| 309-0649 | Thermostat (Includes Connector Socket) (S11) | 1 | Thermostat | Amazon eBay $144.99 |
| 323-1445 | * Seal, Cable (Used With Station 17) | 2 | Seal | Amazon eBay |
| 330-0141-04 | Gasket, Cover | 1 | Gasket | Amazon eBay |
| 330-0142 | Box, Terminal (Includes Cover and Gasket − Ref No. 19 and 20) | 1 | Gasket | Amazon eBay |
| 333-0407-05 | Heater, Oil (300 Watt, 480 Volt) | 1 | Fluid | Amazon eBay |
| 501-0537-22 | Hose, Oil (86”) | 1 | Hose | Amazon eBay |
| 501-0537-23 | Hose, Oil (22”) | 1 | Hose | Amazon eBay |
| 501-0744-01 | Hose, Coolant | 1 | Hose | Amazon eBay |
| 501-0744-05 | Hose, Coolant | 2 | Hose | Amazon eBay |
| 502-0313 | Elbow, Hose − 90° (1/8” Pipe to 1/4” Hose) | 1 | Hose | Amazon eBay |
| 502-0395 | Connector, Hose | 1 | Hose | Amazon eBay |
| 502-0971 | Connector, Hose | 2 | Hose | Amazon eBay |
| 502-1337 | Adapter, Coolant Heater | 1 | Fluid | Amazon eBay |
| 502-1530 | Union, Hose (1”) − Nylon | 2 | Hose | Amazon eBay |
| 502-1531 | Connector, Hose | 2 | Hose | Amazon eBay |
| 503-0189 | Clamp, Hose | 1 | Hose | Amazon eBay |
| 503-0249 | Hose − Bulk (Order by the Foot − 3 Feet Required) | 1 | Hose | Amazon eBay |
| 503-0569 | Hose (3−1/2” ID) Bulk (Order By The Foot − 2 Feet Required) | 1 | Hose | Amazon eBay |
| 503-0685 | Clamp, Hose | 1 | Hose | Amazon eBay $15.00 |
| 503-0856 | Hose, Radiator − Lower (3−1/2” ID x 5−1/2”) | 2 | Hose | Amazon eBay $42.58 |
| 503-1418 | Hose − Bulk (1/4” ID) (Order By The Foot − 18 Feet Required) | 1 | Hose | Amazon eBay |
| 503-1620 | Hose – Bulk (3/8" ID) (Order by the Foot) | - | Hose | Amazon eBay |
| 503-1634 | Hose, Silicon Rubber | 1 | Hose | Amazon eBay |
| 503-1634-01 | Hose, Rubber (3/4” ID x 4”) | 4 | Hose | Amazon eBay |
| 503-1728 | Hose (3” ID x 5–1/2”) | 1 | Hose | Amazon eBay |
| 503-1779 | Hose − Bulk (1” ID) (Order By The Foot − 1 Foot Required) | - | Hose | Amazon eBay |
| 503-1870-07 | Clamp, Hose | 2 | Hose | Amazon eBay |
| 503-1870-11 | Clamp, Hose | 2 | Hose | Amazon eBay |
| 503-1870-12 | Clamp, Hose | 2 | Hose | Amazon eBay |
| 503-1870-14 | Clamp, Hose | 2 | Hose | Amazon eBay |
| 503-1872-01 | Clamp, Hose | 4 | Hose | Amazon eBay |
| 503-1872-05 | Clamp, Hose | 2 | Hose | Amazon eBay |
| 503-1872-07 | Clamp, Hose | 6 | Hose | Amazon eBay |
| 503-2157-01 | Clamp, Hose | 8 | Hose | Amazon eBay |
| 503-2276 | Elbow, Hose | 2 | Hose | Amazon eBay |
| 503-2350-04 | Hose, Coolant (1” x 5‘) | 1 | Hose | Amazon eBay |
| 503-2350-05 | Hose, Coolant (1” x 8‘) | 2 | Hose | Amazon eBay |
| 505-0759 | Adapter − Pipe to Hose (1” x 1”) | 1 | Hose | Amazon eBay |
| 508-0292 | Washer, Sealing - Copper | 1 | Seal | Amazon eBay |
| 511-0105 | Belt−V | 1 | Belt | Amazon eBay |
| 518-0548-20 | Clamp, Hose | 1 | Hose | Amazon eBay |
| 518-0548-24 | Clamp, Hose | 2 | Hose | Amazon eBay |
| 960-0504 | PCC Control Service Manual | * | Service manual | Amazon eBay |
| 960-0507 | Detector Control Service Manual | ** | Service manual | Amazon eBay $49.00 |
| 960-0630C | PCC2100 PowerCommand Control | 1 | Controller | Amazon eBay |
| FF202 | Fuel, Spin-On | 2 | Fuel filter | Amazon eBay $34.99 NAPA $43.99 |
| FS1216 | Fuel/Water Sep Spin-On | 2 | Fuel filter | Amazon eBay $49.99 NAPA $65.16 FridayParts $48.99 |
| 098-7954 | Label, Information − Element Replacement | 2 | Service part / kit | Amazon eBay |
| 130-5666-02 | Tube, Water Heater | 1 | Service part / kit | Amazon eBay |
| 130-5852-02 | Tube, Water Heater | 1 | Service part / kit | Amazon eBay |
| 140-1260 | Fitting, Safety Filter | 2 | Service part / kit | Amazon eBay $116.27 NAPA $10.13 |
| 140-1260-01 | Fitting, Safety Filter | 1 | Service part / kit | Amazon eBay |
| 323-1491 | * Pin, Contact (Used With Inline G) | 3 | Service part / kit | Amazon eBay |
| 323-1492 | * Socket, Contact (Used In Stations 18, 19) | 4 | Service part / kit | Amazon eBay |
| 323-1718 | * Pin, Contact (Used In Station 17) | 2 | Service part / kit | Amazon eBay |
| 332-2634 | Clamp, Hose | 1 | Service part / kit | Amazon eBay |
| 518-0548-42 | Clamp, Retainer 4 Prior To December 1996 Production (Mounted On Top And Side Of Control Box Wrapper) | 20 | Service part / kit | Amazon eBay |
| 870-0257 | Nut, Locking (5/16−18) * − Parts Used On Heat Exchanger Installations With Automatic Water Regulator # − Cut Off And Discard Swivel Connector End Of Hose So That 1/8 NPT Connector End Measures Length As Indicated Above + − Parts Used On Heat Exchanger Installations Without Automatic Water Regulator | 1 | Service part / kit | Amazon eBay |
| 898-1254-25 | Sleeving – Heater Leads (59”) | 1 | Service part / kit | Amazon eBay |
| M-CK4911685P | Cylinder Kit | Service part / kit | Amazon eBay | |
| MCB4911685 | Piston Kit | Service part / kit | Amazon eBay |
Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.
Fuel consumption
| Rating | Load | L/h | gal/h |
|---|---|---|---|
| Prime | 25% | 53.0 | 13.9 |
| Prime | 50% | 86.0 | 22.6 |
| Prime | 75% | 118.0 | 31.2 |
| Prime | 100% | 153.0 | 40.3 |
| Standby | 167.5 | 44.2 | |
| Standby | 25% | 56.0 | 14.7 |
| Standby | 50% | 92.0 | 24.3 |
| Standby | 75% | 129.0 | 34.1 |
| Standby | 100% | 167.5 | 44.2 |
Available documents
This page was generated from the 20 manufacturer documents above by automated extraction; every figure shown is copied from one of them. How the data is compiled.