HomeCummins/OnanCummins/Onan DL6

Cummins/Onan DL6 Generator Set

The Cummins/Onan DL6 is a diesel generator set. It is available at 3000 V and 3600 V, three phase-phase.

3
Document types

How to read your Cummins/Onan serial & model number →

Specifications

Fueldiesel
Voltage options3000 V, 50 V, 3600 V, 60 V
Phasethree phase

Filters & service parts

model family
ItemSpecCapacityPart #Interval
Air filter find
Fuel filter find
Oil filter find
Belt find
Coolant
Oil

Compiled from this model's family documentation — may include parts for closely-related variants. Confirm the exact part for your serial number.

Common questions

What fuel does the Cummins/Onan DL6 use?

The Cummins/Onan DL6 runs on diesel.

Troubleshooting

5

Symptoms & remedies

SymptomRemedy
DizzinessGet out into fresh air immediately, shut down the unit and do not use until it has been inspected.
VomitingGet out into fresh air immediately, shut down the unit and do not use until it has been inspected.
Muscular TwitchingGet out into fresh air immediately, shut down the unit and do not use until it has been inspected.
Weakness and SleepinessGet out into fresh air immediately, shut down the unit and do not use until it has been inspected.
NO AC OUTPUT VOLTAGE AT RATED ENGINE RPMTest voltage regulator assembly per procedure (S). Replace the regulator PC board per procedure (F) if defective. If control panel field breaker CB3 is OFF, replace the defective field breaker. Push to reset breaker and check if AC output voltage builds up. Check residual voltage across TB2-2 and H1 for 5 to 10 VAC or more. Flash exciter field per TEST [D] and check if generator output voltage builds up. Disconnect stator leads 7 (4) and 8 (1) from TB2-2 and H1, then check residual voltage across these leads for 5 to 10 VAC or more. Check reactor L21 and transformer T21 per TEST [B] and [E]. Ensure exciter field voltage across TB1-5 & 6 is 5 VDC or more. Test diodes and SCR’s on bridge assembly CR21, check exciter field wiring harness per TEST [M], and verify fuses F2 and F3 for continuity on VR21 regulator PC board. Check exciter field winding per TEST [H] and replace if bad.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Repair guides

1

Step-by-step procedures compiled from the Cummins/Onan service manual for this model.

Parts

175
Part #DescriptionQtySystem
140-1791Indicator. Service Hood, Air Cleaner1Air filter buy
151-0437Kit. Throttle Modification (Fuel Injection Pump)1Fuel pump buy
168-01601 Gasket Kit, Valve Grinding1Gasket buy
168-0162] Gasket Kit, EngineGasket buy
191-13601 Alternator, CompleteAlternator buy
191-13941 Starter, 12 Volt - CompleteStarter buy
191-1525Alternator (Complete) Used Beginning on Late Spec C Models- Has No Isolation Diodes on Back Side of Alternator (Replaces Early Spec C Models with Isolation Diode Assembly on Back Side of Alternator)1Alternator buy
193-0244Sender, Pressure - 0i11Sensor buy
503-0354Clamp, Hose4Hose buy
503-0465Clamp, Hose4Hose eBay
503-0482Hose, Rubber1Hose buy
101-06771 Standard1Service part / kit buy
101-06781 0.25 MM Undersize1Service part / kit buy
101-06791 0.50 MM Undersize1Service part / kit buy
101-06801 0.75 MM Undersize1Service part / kit buy
101-0681] Standard1Service part / kit buy
101-0682] 0.25 MM Undersize1Service part / kit buy
101-06841 0.75 MM Undersize1Service part / kit buy
101-06854 Standard2Service part / kit FridayParts $26.83
101-06864 0.25 MM Undersize2Service part / kit buy
101-06874 0.50 MM Undersize2Service part / kit buy
101-06884 0.75 MM Undersize2Service part / kit buy
101-06891 Standard1Service part / kit buy
101-06901 0.25 MM Undersize1Service part / kit buy
101-06911 0.50 MM Undersize1Service part / kit buy
101-0692] 0.75 MM Undersize1Service part / kit buy
101-C6&3 l 0.50 MM UndersizeService part / kit buy
110-1 Block Assembly - Cylinder (Includes Parts Marked *)Service part / kit buy
110-27816 StandardService part / kit buy
110-28466 StandardService part / kit buy
110-28476 StandardService part / kit buy
110-29782 * Pin, Cylinder Head Alignment2Service part / kit buy
112-02016 StandardService part / kit buy
112-02026 0.25 MM OversizeService part / kit buy
112-02036 0.50 MM OversizeService part / kit buy
112-02046 0.75 MM OversizeService part / kit buy
112-C2056 1.0 MM OversizeService part / kit buy
113-02336 StandardService part / kit buy
113-02346 0.25 MM OversizeService part / kit buy
113-02366 0.75 MM OversizeService part / kit buy
113-02376 1.0 MM OversizeService part / kit buy
114-0319| 12 StandardService part / kit buy
114-033312 0.25 MM UndersizeService part / kit buy
114-033412 0.50 MM UndersizeService part / kit buy
114-033512 0.75 MM UndersizeService part / kit buy
130-18351 Baffle, AirService part / kit buy
130-1872] Suction Type FanService part / kit buy
130-1873] Push Type Fan1Service part / kit buy
130-18992 Support, FrontService part / kit buy
130-19861 Adapter, DuctService part / kit buy
130-19931 75 MM WideService part / kit buy
140-0078Band, Mount ing2Service part / kit buy
140-03172 Industrial Muffler19Service part / kit buy
140-06493 Residential Muffler3Service part / kit buy
140-07523 Critical Muffler1Service part / kit buy
140-1844DGAB. DL4, A411Service part / kit buy
140-1845DGAC. DGAD. DL6. A6111Service part / kit buy
140-1851Element1Service part / kit buy
140-1864Elbow, Rubber1Service part / kit buy
140-1871Tube, Air Inlet1Service part / kit buy
147-0501] 60 Hertz Sets ©Service part / kit buy
147-0505] 50 Hertz SetsService part / kit buy
150-0939Joint, Ball2Service part / kit buy
150-1996Bracket. Mounting1Service part / kit buy
151-0565Control, Governor (A12) (Includes Jumper)1Service part / kit buy
151-0566Actuator. Governor1Service part / kit buy
151-0567Arm. Governor (Includes Screw and Nut)1Service part / kit buy
155-1268] ResidentialService part / kit buy
155-1430Spacer8Service part / kit buy
155-16141 Critical1Service part / kit buy
155-19311 Shield, Heat1Service part / kit buy
155-1932] IndustrialService part / kit buy
191-0943Fan. Atlernator1Service part / kit buy
191-1452Used on early Spec C Models with isolation Diode Assembly1Service part / kit buy
191-1453Spec C Used on Early Spec C Model with Isolation Diode Assembly1Service part / kit buy
191-1454Diode Assembly. Isolation- Used on Early Spec C Models Diode, Rectifier - Negative1Service part / kit buy
191-1559Used on Late Spec C Models without Isolation1Service part / kit buy
191-1560Used on Late Spec C Modeis without Isolation Diode Assembly1Service part / kit buy
201-25901 3 - PhaseService part / kit buy
201-2757] ] - PhaseService part / kit buy
201-2948] 3 - PhaseService part / kit buy
201-2956] 1 - PhaseService part / kit buy
220-35321 60 HertzService part / kit buy
220-3560] 60 HertzService part / kit buy
220-35701 60 Hertz - Environmentally ProtectedService part / kit buy
220-35881 60 Hertz - Environmentally ProtectedService part / kit buy
220-35901 50 Hertz .Service part / kit buy
220-3591] 50 HertzService part / kit buy
220-3618] 50 Hertz - Environmentally ProtectedService part / kit buy
220-36201 50 Hertz ~- Environmentally ProtectedService part / kit buy
300-2382l 2 Light Control — StandardService part / kit buy
300-23831 11 Light Control - OptionalService part / kit buy
300-2384] 11 Light Control W/Watt Meter and Power FactorService part / kit buy
300-25511 2 Light Control - StandardService part / kit buy
300-25531 11 Light Control - OptionalService part / kit buy
302-00753 3 - PhaseService part / kit buy
302-00792 1] - Phase3Service part / kit buy
302-0235Clamp, Upper Washer, Lock - IT (U1O)6Service part / kit buy
302-0236Clamp, Lower1Service part / kit buy
302-0253Shim1Service part / kit buy
302-1082Transducer, Watts 3 Phase, 60 Hertz1Service part / kit buy
302-1083Transducer, Watts 3 Phase, 50 Hertz1Service part / kit buy
302-1113] 60 Hertz - 1 — PhaseService part / kit buy
302-13711 3 - PhaseService part / kit buy
302-1383As Req. Strip, Foam -— Meter MountingService part / kit buy
302-13864 2 Light Control - StandardService part / kit buy
302-13891 60 HertzService part / kit buy
302-1398] 50 HertzService part / kit buy
302-1419l 1 - PhaseService part / kit buy
302-C2362 1 - PhaseService part / kit buy
308-06531 11] Light Control - OptionalService part / kit buy
308-06541 2 Light Control -— StandardService part / kit buy
309-01691 Begin Spec G 25 261Service part / kit buy
322-03031 2 Light Control - StandardService part / kit buy
322-03051 11 Light Control - Optional |Service part / kit buy
323-108314 ~ PlaceService part / kit buy
323-12351 16 - PlaceService part / kit buy
332-23706 1 -— Phase1Service part / kit buy
333-02021 240 VoltService part / kit buy
333-02041 120 VoltService part / kit buy
336-8350| 2 1 - PhaseService part / kit buy
338-15401 11 Light Control W/Watt Meter and Power FactorService part / kit buy
338-15551 3 - PlaceService part / kit buy
338-1576] 1 - PlaceService part / kit buy
338-16001 2 Light Control - StandardService part / kit buy
338-16011 11 Light Control - OptionalService part / kit buy
338-1604] 3 - PhaseService part / kit buy
338-1606] 1 - PhaseService part / kit buy
358-0069] Positive1Service part / kit buy
358-0070] Negative1Service part / kit buy
364A320-043] 1 Breaker, Circuit (Part of Wiring Harness)Service part / kit buy
501-00921 Line, Fuel -— Flexible (60")Service part / kit buy
501-0441Line, Fuel - Flex (Fuel In)1Service part / kit buy
503-1222Elbow, 90 Tube, Intake2Service part / kit buy
505-0001Cap, Pipe (1/8")1Service part / kit buy
505-0274Spec A through N Spec P through S Tee, Restricted - Front Cylinder Head - Spec A1Service part / kit buy
517-01416 * 50.8 MM Stainless Steel4Service part / kit buy
517-01442 * 12.7 MM Steel2Service part / kit buy
517-0146] * 31.75 MM Stainless Steel1Service part / kit buy
517-01626 19.05 MM4Service part / kit buy
525-04541 Paint, Greige Touch Up (13 Oz. Pressurized Can)Service part / kit buy
526-21054 Industrial MufflerService part / kit buy
562-01531 * 6.35 MM - BrassService part / kit buy
718-10034 M5 X 10 MMService part / kit buy
718-10176 M6 X 10 MM3Service part / kit buy
718-10328 M8 X 10 MM1Service part / kit buy
718-10361 M8 X 20 MM1Service part / kit buy
718-1037Screw, Cap - Hex HeadService part / kit buy
718-1039M8x25MM M8x35MM;Service part / kit buy
718-10432 M8 X 55 MMService part / kit buy
718-10442 M8 X 60 MM1Service part / kit buy
718-10454 M8 X 65 MM (Push Type Fan)Service part / kit buy
718-10462 M8 X 70 MM1Service part / kit buy
718-10481 M8 X 80 MM1Service part / kit buy
718-10536 M10 X 20 M™&™Service part / kit buy
718-1067Screw. Hex Head1Service part / kit buy
718-10854 M8 X 85 MMService part / kit buy
720-1801| 14 * Screw, Cap - Hex Head — Special10Service part / kit buy
725-1053l Screw, Socket Head Cap (M8 X 35 MM)Service part / kit buy
740-1004Install 4 Middle Holes - RH, LH Heads4Service part / kit buy
740-1801Washer, Flat (M12)20Service part / kit buy
740-1802] M& - SpecialService part / kit buy
750-10086 Nut, Hex (MJ0)Service part / kit buy
775-00742 * 8 MM X 20 MM2Service part / kit buy
775-00782 * 8 MM X 40 M&M2Service part / kit buy
775-00892 * 10 MM X 20 MM2Service part / kit buy
800-00026 1 - Phase2Service part / kit buy
800-0006Screw, Cap - Hex Head (1/4-20 × 7/8")4Service part / kit buy
800-20674 Industrial Muffler (M8 X 70 MM)1Service part / kit buy
800-20956 Residential Muffler and Critical (M10 X 70 MM)Service part / kit buy
803-00424 1 - PhaseService part / kit buy
850-0040Washer, Lock - Spring (1/4")2Service part / kit buy
850-2010Lock1Service part / kit buy
862-0001Nut, Hex (1/4-20)2Service part / kit eBay
870-0131Nut. Hex - with ET (#10-32)1Service part / kit buy

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime
Standby

Available documents

Operator's manual — 934-0121 Onan DL4B DL6B DL6TB Operator's Manual (8-1964)Parts manual — 0932-0112 Onan Post-Sale Literature Index (07-1998) (Cummins/Onan)Parts manual — 934-0224 Onan DL6 (spec A-B) Diesel Genset Parts manual (01-1982) (Cummins/Onan)Parts manual — 934-0226 Onan DL6T Parts Manual (3-1988) (Cummins/Onan)Parts manual — 934-0236 Onan DGAB DGAC DGAD (Spec F) DGAE (Spec C) DL4 DL6 (Spec C-F) DLT (Spec A-C) A41 A61 (Spec E) A61T (Spec B) (08-2011) (Cummins/Onan)Service manual — 900-0336 Onan DL4 DL6 DL6T Genset Generator & Controls Service manual (08-1983) (Cummins/Onan)Service manual — 900-0339 Onan DL4B DL6B DL6TB YHB Generator Controls manual 11-1984 (Cummins/Onan)