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Cummins/Onan — Bleeding trailer brakes

Maintenance · Trailer brake system

From a Cummins/Onan service manual covering: 4A2.3, 6A3.4-GS, 6AT3.4-GS, DL4, DL6, QSA3, QSA4, QSA6. Check it applies to your exact model before use.

Applies to: Cummins/Onan DGAB, Cummins/Onan DGAC, Cummins/Onan DGAD, Cummins/Onan DGAE, Cummins/Onan DL4, Cummins/Onan DL6

Procedure

  1. Fill system with DOT-3 heavy duty hydraulic fluid using pressure type brake bleeder.
  2. Install bleeder hose on first wheel to be bled; submerge loose end in glass container of brake fluid.
  3. Loosen bleeder screw one turn; bleeding is complete for wheel when bubbling stops; close screw securely.
  4. Repeat bleeding at other wheel, replenishing fluid so level does not fall below half in master cylinder reservoir.
  5. After bleeding, ensure master cylinder reservoir is filled and filler cap securely in place.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Use DOT-3 heavy duty hydraulic fluid.

Full service-parts list: Cummins/Onan DGAB →, Cummins/Onan DGAC →, Cummins/Onan DGAD →, Cummins/Onan DGAE →, Cummins/Onan DL6 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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