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Cummins/Onan — Battery Cable Checkout (B)

Testing & diagnosis · battery cables

From a Cummins/Onan service manual covering: DL4, DL6, DL6T. Check it applies to your exact model before use.

Applies to: Cummins/Onan DL4, Cummins/Onan DL6, Cummins/Onan DL6T

Procedure

  1. With the starter motor operating, check voltage drop from battery negative post to cylinder block.
  2. Check voltage drop from battery positive post to battery terminal stud on the solenoid.
  3. Normally each should be less than 0.3 volt.
  4. Clean all connections in any part of the circuit showing excessive voltage drop.

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Each voltage drop normally less than 0.3 volt

Full service-parts list: Cummins/Onan DL6 →

Source: Cummins/Onan service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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