Home›Engines›Cummins/Onan 6CTA8.3

Cummins/Onan 6CTA8.3 Engine

The Cummins/Onan 6CTA8.3 is a 8.3 L 6-cylinder turbocharged engine. It powers generator sets from Cummins/Onan, including the 6CTA8.3 series engine, DGFA and DGFB. It holds 19 L (5.0 gal) of oil and 28 L (7.4 gal) of coolant.

Also known as: Cummins 6CTA8.3

Part of the Cummins/Onan 6CTA8.3 engine family — 9 variants share parts & fitment.

8.3 L
Displacement
6
Cylinders
19.0 L
Oil capacity

Engine specifications

Oil capacity19.0 L
Coolant capacity28.0 L
Displacement8.3 L
Cylinders6
AspirationTurbocharged

Troubleshooting

8

Fault codes

CodeMeaning
31Engine will not shut off
38Excessive engine moisture
86Excessive fuel consumption
387Excessive vibration
80Exhaust smoke excessive under load
338Knock
29Fuel or oil leaking from exhaust manifold
35Low power

Fault codes and symptom→remedy steps extracted from this engine’s service/owner documentation; verify against the official manual before servicing.

Common problems

15
  • Over Current 1471
  • Low Coolant Level 197
  • Weak Battery 1442
  • Under Frequency 1448
  • Too Long in Idle 2342
  • The FAULT 1 or FAULT 2 fault lamp lights. Engine shuts down immediately, engine runs for several seconds and then shuts down, or engine continues to run.
    Fix: The standard undesignated fault functions are programmed to shut down the set when a fault is sensed. Fault 1 is time delayed while Fault 2 is immediate. The nature of the fault is an optional selection that is determined when the set installation is designed. The undesignated fault functions may also be programmed for non-shutdown or non-time delay.
  • The engine does not start
    Cause: The starter will disengage after a specified period of time and the control will indicate an overcrank shutdown.
    Fix: Place the O/Manual/Auto switch in the O position and press the Fault Acknowledge/Reset button. Before attempting to restart, wait two minutes for the starter motor to cool and then repeat the starting procedure. If the engine does not run after a second attempt, refer to the Troubleshooting section.
  • SWITCH OFF lamp flashes.
    Fix: Indicates Run/Stop/Remote switch is in the Stop position which will prevent automatic starting if an automatic transfer switch is used. Move the Run/Stop/Remote switch to the Remote position for automatic starting.
  • Status Indicators are not functioning properly.
    Fix: Check the status indicators for any visible damage or loose connections. If the issue persists, refer to the Fault Code Table for further troubleshooting.
  • Speed/Hz Match 1469
  • Speed Signal Lost 121
  • Shutdown After Battle Short 1123
  • Short Circuit 1445
  • Remote Emergency Stop 1434
  • Pre-Low Oil Pressure Sensor 143

Compiled from service & troubleshooting documentation across every generator set that uses the Cummins/Onan 6CTA8.3.

Maintenance schedule

ItemSpecCapacityPart #Interval
Air filterAF4669 Amazon eBay $225.00
Fuel filter3843760 Amazon eBay $74.95
Oil filter3318853 Amazon eBay $74.95 NAPA $66.59
Battery—
Belt3911562 Amazon eBay $26.05
Coolant—
OilCummins Premium Blue 15W406.0 gal3377363 Amazon eBay
Spark plug—

Pooled from every document that names this exact engine — confirm the interval and part number against your unit's serial number.

Service intervals

40
ItemActionHoursMonthsNotes
Charge air pipingCheck50 hrDaily or after 8 hours
Check Coolant LevelCheck8 hrDaily
Check Fuel LevelCheck8 hrDaily
Check Oil LevelCheck8 hrDaily
Coolant levelCheck8 hrDaily or after 8 hours
Drain Water from Fuel FilterDrain8 hrDaily; drain 1 cup or more of fuel to remove water and sediment.
Engine oil levelCheck8 hrDaily or after 8 hours
Fuel Filter(s)Drain8 hrDrain 1 cup or more of fuel to remove water and sediment. Refer to engine operation and maintenance manual for procedure.
Fuel Tanks (water and sediment)Drain8 hrDrain 1 cup or more of fuel to remove water and sediment.
Fuel levelCheck8 hrDaily or after 8 hours
General genset inspectionInspect8 hrDaily or after 8 hours. Check for oil, fuel, cooling and exhaust system leaks; check exhaust audibly and visually with set running.
Inspect GensetCheck8 hrCheck for oil, fuel, cooling and exhaust system leaks. Check exhaust system audibly and visually with set running and repair any leaks immediately.
Inspect SetInspect8 hrDaily; check for oil, fuel, cooling, and exhaust system leaks.
Oil LevelCheck8 hrKeep oil level near the dipstick high mark without overfilling.
Air CleanerClean50 hrClean if required. Perform more often in dusty conditions.
Air cleaner (clean if required)Clean50 hrWeekly or after 50 hours; perform more often in dusty conditions
Battery charging systemCheck50 hrWeekly or after 50 hours
Check Anti-freeze and DCA ConcentrationCheck50 hrWeekly
Check Battery Charging SystemCheck50 hrWeekly
Check Battery Level and Specific GravityCheck50 hrWeekly
Check Coolant HeaterCheck50 hrWeekly
Check Drive Belt TensionCheck50 hrWeekly; visually check belts for evidence of slippage.
Check Generator Air OutletCheck50 hrWeekly
Coolant heaterCheck50 hrWeekly or after 50 hours
Crankcase OilDrain50 hrFirst service — Break-in: drain and replace the crankcase oil after the first 50 hours of operation on new generator sets.
Crankcase oilChange50 hrFirst service — Drain and replace after first 50 hours of operation on new generator sets.
Drain Exhaust Condensate TrapDrain50 hrWeekly
Drain Water and Sediment from Fuel TanksDrain50 hrWeekly; drain 1 cup or more.
Exhaust condensate trapDrain50 hrWeekly or after 50 hours
Water and sediment from fuel tankDrain50 hrWeekly or after 50 hours; drain 1 cup or more of fuel to remove water and sediment
Check Air Cleaner (clean if required)Check100 hrMonthly; clean if required; perform more often in extremely dusty conditions.
Clean Generator AssemblyClean100 hrMonthly
Radiator hoses for wear and cracksInspect100 hrMonthly or after 100 hours
Starting batteriesCheck100 hrMonthly or after 100 hours
Battery electrolyte levelCheck200 hrCheck at least every 200 hours of operation
Anti-freeze and DCA ConcentrationCheck250 hr3 moRefer to engine operation and maintenance manual.
Crankcase oil and filterChange250 hr12 moRefer to Cummins Engine Operation and Maintenance Manual. Standby applications: change every 12 months or 250 hours, whichever comes first.
Drive Belt TensionCheck250 hr3 moVisually check belt for evidence of wear or slippage. Replace if hard or brittle. Refer to engine operation and maintenance manual.
Fuel FiltersChange250 hr3 moRefer to engine operation and maintenance manual.
Governor AdjustmentCheck250 hr3 mo

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Service specifications

60
TypeItemValueUnitCondition
ClearanceFloat switch lift below C-clip stop1/8inch (3 mm)
ClearanceOverspeed switch magnet-to-fly arm air gap (minimum)0.005inches (0.13 mm)
GapMechanical overspeed switch air gap between magnet and fly arm (replace switch if less)0.005inches (0.13 mm)
GapOverspeed switch air gap0.005 in. / 0.13 mmin / mm
OtherAVR DROOP preset at factoryfive percent droop at full load and zero power factor
OtherBattery electrolyte corrected specific gravity (fully charged)1.260electrolyte temperature corrected
OtherBattery electrolyte specific gravity, fully charged (corrected)1.260corrected to 80 °F (27 °C)
OtherBattery recharge threshold specific gravity1.215
OtherBattery specific gravity1.260at 77°F (25°C)
OtherBattery specific gravity temperature correctionfour gravity points (0.004) for every ten degrees above 80 F (27 C)
OtherBattery specific gravity, fully chargedapproximately 1.260at 80°F (27°C)
OtherCoolant level50mmbelow radiator cap opening
OtherCycle crank crank and rest time7 to 20seconds
OtherCycle crank number of cycles3, 4, or 5
OtherCycle cranking (12-lamp control)3 cycles of 15 seconds
OtherECM fuse F1 (starter solenoid circuit)20amps
OtherECM fuse F2 (fuel solenoid circuit)20amps
OtherECM fuse F3 (continuous B+ to remote circuits)15amps
OtherECM fuse F4 (ECM circuits)5amps
OtherECM fuse F5 (engine gauge circuits)5amps
OtherFrequency adjustment range±5%%genset running
OtherFuse A31-F1 (control B+)5AmpEngine Interface board
OtherFuse A31-F3 (auxiliary B+)5AmpEngine Interface board; panel lights, run and start relays
OtherFuse A38-F1 (Network B+)10AmpGovernor Output Module
OtherFuse A38-F2 (Switched B+)10AmpGovernor Output Module
OtherFuse A38-F3 (Governor B+)10AmpGovernor Output Module
OtherFuse TB-Bat F1 (Customer B+)20AmpEngine Harness Assembly
OtherGOV RAMP adjustment range0 through 10seconds
OtherGenerator voltage adjustment range via rheostat R21+/-3 percent of rated nameplate voltagepercent
OtherGovernor droop adjustment rangewithin 5percent of nominal frequency (3 Hz for 60Hz sets, 2.5 Hz for 50Hz sets)
OtherLOP and HET fault time delay following starter disconnectabout 10 secondsseconds
OtherLow oil pressure / high engine temperature fault time delayabout 10secondsfollowing starter disconnect and inhibited during cranking
OtherOver/under voltage module time delay (to prevent nuisance tripping)25 percent, or approximately 2.5 secondspercent / seconds
OtherOvercrank limit (Sentinel)60seconds
OtherOvercrank limit (three 15-second cranking cycles with two 15-second rest periods)75 secondsseconds
OtherOvercrank option limit (Detector)75seconds
OtherOvercrank time limit75seconds
OtherOverspeed module time delaytypically one secondseconds
OtherOverspeed warning range 60 Hz sets2000 to 2200RPM
OtherREG VHZ adjustment range1 through 50 (normal range 7 through 21)
OtherRandom voltage variation±1%for constant loads
OtherResponse jumper setting - 90 to 550 kWB to C
OtherResponse jumper setting - over 550 kWA to B
OtherResponse jumper setting - under 90 kWA to C
OtherSetup/calibration menu access code574
OtherStandard cycle cranking (Detector)three 15-second cranking cycles with two 15-second rest periods
OtherStart delay adjustment range0 to 300secondsremote starting in Auto mode
OtherStarter disconnect speed450 to 570RPM
OtherStop delay adjustment range0 to 600secondsremote stopping in Auto mode
OtherTime delayed start / time delayed stop adjustment range1 to 15 seconds (start); 1 to 15 seconds (stop); cool-down 3-5 minutes recommendedseconds / minutes
OtherTrailer brake shoe adjustment back-off10clicks
OtherTrailer surge brake actuator stroke length (service brakes if exceeds)1inch (25 mm)
OtherUnder-frequency roll-off (UFRO) threshold, 50 Hz applications49Hz
OtherUnder-frequency roll-off (UFRO) threshold, 60 Hz applications59Hz
OtherVoltage adjustment range±5%%genset running
OtherVoltage regulation±2%from no load to full load
PressureEngine oil pressure (normal)30 to 65psi (207 to 449 kPa)at normal operating temperature
PressureEngine oil pressure range (low oil pressure troubleshooting)25 to 65psi (172 to 449 kPa)
PressureFuel shutoff valve rating (TB1-8 and TB1-5)not more than 0.5amps120 or 240 VAC
PressureIdle oil pressure10 - 30psi (69 - 207 kPa)idle

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Recommended fluids

FluidGradeStandardAmbientCapacityNotes
Coolantsoft water/E.G./DCA mixtureInstallation review checklist item: cooling system must be filled with soft water/E.G./DCA mixture.
Coolant50/50 mix of water and antifreezeBalanced coolant mixture of water, antifreeze and coolant additivesDrain and replace the mixture every 6 months or after 500 hours of operation. Do not add cold coolant to a hot engine; allow engine to cool below 120 F (50 C) before adding coolant.
Engine oilRefer to Cummins engine Operation and Maintenance Manual for lubricating oil classificationGensets are shipped with oil added.
Engine oilSAE 5W syntheticAPI CC/CD; sulphated ash max 1.85%; pour point 9°F (5°C) below lowest expected temperature; viscosity max 10,000 mPa·s at -31°F (-35°C) and min 4.1 mm²/s at 212°F (100°C)below -23°CFor ambient consistently below -10°F (-23°C) and no engine warm-up provision
Engine oil10W-30API CC/CD-23°C to -10°CFor ambient -10°F (-23°C) to 14°F (-10°C)
Engine oil15W-40API CC/CDabove -10°CFor ambient 14°F (-10°C) and above
Engine oil20W-40API CC/CDabove 0°CFor ambient 32°F (0°C) and above
FuelDieselDo not use zinc coated or copper fuel lines with diesel fuel.
FuelNo. 2 dieselEngine primarily designed for No. 2 diesel; No. 1 fuel or similar acceptable if meets specifications
FueldieselDo not use zinc coated or copper fuel lines with diesel fuel.
Hydraulic oilDOT-3Trailer master cylinder reservoir - keep at least half full
OtherStarting battery electrolyte specific gravity1.26 specific gravity1.225 specific gravity recommended where ambient temperature is consistently above 95 F (35 C) to reduce electrolyte loss

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Fault codes

80
CodeNameMeaningSeverityAction
101IDLE MODEIndicates that the engine is operating in idle mode; generator build-up is inhibited and engine governed at 800 RPM.WarningRemove ground from the engine idle input to return to normal speed and voltage.
102EMERGENCY STOPIndicates local or remote Emergency Stop.ShutdownPull the button out; move the Run/Off/Auto switch to Off; press the Reset switch; select Run or Auto as required. Can only be reset at the PCC front panel.
1122Rated/Idle TransInfo
1123Shutdown After Battle ShortA shutdown fault occurred while Battle Short was enabled and transitioned from enabled to disabled.ShutdownReview Fault History and perform corrective action.
1124Delayed ShutdownA shutdown fault became active while the Delayed Shutdown feature was enabled.WarningReview Fault History and perform corrective action.
1131Battle Sh ActiveControl is in Battle Short mode (bypasses several critical fault shutdowns).WarningNone; used for genset operation during emergencies.
121Speed Signal LostMag pickup speed indication is not being sensed.ShutdownRestart and check RPM on digital display; inspect MPU wires/connector pins; check for 3.5 to 15 VAC at MPU while cranking.
1311Customer Input #1WarningOptional customer selection (e.g., Low Fuel Day Tank, Water In Fuel, Ground Fault, Low Starting Hydraulic Pressure, Low Starting Air Pressure). Programmable: enable/disable, status/warning/shutdown, active closed or open, and display name.
1311, 1312, 1317, 1318CUSTOMER INPUT #1 - #4Optional customer-selected fault input is active.Disconnect signal lead from TB1 and reset the control; check external wiring/active input selection.
1312Customer Input #2WarningOptional customer selection; programmable (enable/disable, status/warning/shutdown, active open/closed, display name). Default #2 thru #4 - Warning.
1317Customer Input #3WarningOptional customer selection; programmable (default #3 - Low Fuel).
1318Customer Input #4WarningOptional customer selection; programmable (default #4 - Rupture Basin Fault).
1334Crit Scaler Out Of RangeIncorrect feature or calibration was entered into control.ShutdownReload correct feature/calibration file.
1335Noncrit Scaler Out Of RangeIncorrect feature or calibration was entered into control.WarningReload correct feature/calibration file.
1337No MessageInfo
135Oil Pressure Sensor HEngine oil pressure sender signal is shorted high.WarningCheck sender/connectors/wires; verify fault simulation not enabled; check 0.5 to 4.5 VDC at P7-13 (OP OUT) and P7-17 (OP COM).
141Oil Pressure Sensor LEngine oil pressure sender signal is shorted low.WarningCheck sender/connectors/wires; check for shorts/open circuits at P7-13, 17, 21.
1416Fail To ShutdownGenset continues to run after receiving shutdown command (Battle Short feature enabled).WarningCheck Battle Short feature setting.
1417Powr Down ErrorController cannot power down because of an unknown condition.WarningIndicates controller cannot power down because of unknown condition. Possible drain on battery. Contact an authorized service center for service.
143Pre-Low Oil PresEngine oil pressure dropped to an unacceptable level.WarningIndicates engine oil pressure has dropped below the warning trip point. If generator is powering critical loads and cannot be shut down, wait until next shutdown period and then follow code 415 procedure.
1433Emergency StopLocal Emergency Stop.ShutdownPull the button out; move switch to O; press Fault Acknowledge/Reset; select Manual or Auto.
1434Remote E-StopRemote Emergency Stop.ShutdownSee code 1433 to reset.
1435Low Coolant TempEngine coolant heater is not operating or not circulating coolant (coolant <=70 F [21 C]).WarningIndicates engine coolant heater is not operating or is not circulating coolant. Check coolant heater power supply for blown fuse or disconnected cord; check for low coolant level and replenish; look for coolant leaks and repair.
1438Fail To CrankEngine failed to crank after the PCC received a start signal.ShutdownTest for B+ at the starter; check fuse F3 (2 Amps); check K4 start pilot relay and starter circuitry; refer to code 121.
144Coolant Sensor HighEngine coolant temperature signal is shorted high.WarningCheck sender/connectors/wires; check resistance between P7-30 (IH20) and P7-34 (IH20 COM).
1442Weak BatteryDuring cranking battery voltage at or below weak battery trip point.WarningRecharge or replace battery; check electrolyte level and connections; check harness.
1443Battery FailedDead battery - engine will not start.ShutdownSee code 1438 instructions.
1444KW OverloadGenerator output power exceeded 105% of genset rating (3 sec at 110% of rated).WarningCheck load and load lead connections; check CTs and CT connections.
1445Short CircuitGenerator output current exceeded 175% of rated.ShutdownCheck load and load lead connections (fault may not reset for several minutes).
1446High AC VoltagePhase voltage exceeded 130% of nominal, or 110% of nominal for 10 seconds.ShutdownCheck fault simulation; clear fault and restart; refer to Generator/Base Board Isolation Procedure.
1447Low AC VoltagePhase voltage dropped below 85% of nominal for 10 seconds.ShutdownCheck load; reconnect per reconnection diagram; check PMG/field wiring; check P8-21/P8-22 shunt connections.
1448Under FrequencyEngine speed dropped below 90% of nominal for 10 seconds.ShutdownCheck fuel supply, intake air supply and load; check P8 connections.
1449Over FrequencyFrequency is 10% above base frequency for 20 seconds.WarningCheck fuel or air delivery problem; repair P7/P8 connections.
145Coolant Sensor LowEngine coolant temperature signal is shorted low.WarningCheck sender/connectors/wires; check for shorts at P7-30 and P7-34.
1452Gen CB Not CloseGenset circuit breaker (S2) failed to close when PTC enabled.WarningRefer to Section 5.
1453Gen CB Not OpenGenset circuit breaker (S2) failed to open when PTC enabled.WarningRefer to Section 5.
1459Reverse PowerImproper CT phasing.ShutdownCheck wiring to voltage sense circuit; refer to CT Installation in Section 6.
146Pre-High Coolant TempEngine has begun to overheat (coolant temperature risen to an unacceptable level).WarningReduce load; check air inlets/outlets and remove obstructions to airflow; if engine can be stopped follow code 151.
1461Loss Of FieldLoss of field (electric) due to reverse kVAR.ShutdownCheck field circuit.
1466Modem FailureControl cannot communicate with the modem.WarningCheck for open, short circuit to ground, and loose connections to the modem.
1468Network ErrorMomentary loss of communication from the LonWorks Network.WarningRefer to the LonWorks Network publications.
1469Speed/Hz MatchMeasured speed and measured AC output frequency do not agree.ShutdownCheck calibration file.
1471Over CurrentGenerator output current exceeded 110% of rated for 60 seconds.WarningCheck load and load lead connections.
1472Over CurrentGenerator output current exceeded 110% of rated; time/current calculation initiated shutdown.ShutdownCheck load and load lead connections (fault may not reset for several minutes).
151High Coolant TempEngine has overheated (coolant temperature above the shutdown trip point).ShutdownEngine has overheated. Allow engine to cool completely, then: check coolant level and replenish and repair leaks; check for obstructions to cooling airflow; check fan belt and repair or tighten; check blower fan and circulation pumps on remote radiator installations; reset control and restart.
197Low Coolant LevelEngine coolant level has fallen below the warning trip point.WarningIndicates engine coolant level has fallen below warning trip point. If generator is powering critical loads and cannot be shut down, wait until next shutdown period, then follow code 235 procedure. If engine can be stopped, follow code 235 procedure.
200LOW OIL PRESSUREIndicates engine oil pressure has dropped to an unacceptable level.WarningIf powering critical loads, wait until next shutdown period and follow 201-SHUTDOWN procedure; check oil pressure via menu prior to clearing fault.
201LOW OIL PRESSUREIndicates engine oil pressure has dropped below the shutdown trip point.ShutdownCheck oil level, lines and filters; replenish if low; reset control and restart. Oil pressure limits in Table 4-3.
204OIL PRESS SENDERThe control has sensed that the engine oil pressure sender is out of its working range.WarningCheck that the engine oil pressure sender is properly connected.
210LOW COOLANT TEMPWarning occurs when engine coolant temperature is 70°F (21°C) or lower, indicating the engine coolant heater is not operating or is not circulating coolant.WarningIndicates engine coolant heater is not operating or is not circulating coolant; check coolant heater power supply/fuse, low coolant level, and open heater element.
211HIGH COOLANT TEMPIndicates the engine coolant temperature is getting close to the recommended maximum temperature limit: 215°F (102°C) standby or 207°F (97°C) prime.WarningReduce load if possible; check air inlets/outlets; follow 212-SHUTDOWN procedure if engine can be stopped.
212Oil Temp Sensor HIndicates engine has overheated (coolant temperature above the shutdown trip point: 223°F (106°C) standby or 215°F (102°C) prime).WarningCheck sender/connectors/wires; check resistance between P7-22 (OIL TEMP) and P7-26 (OIL TEMP COM).
213Oil Temp Sensor LResistance of the coolant temperature sender is out of range.WarningCheck the resistance of the sender; should be 500 to 2k ohms.
214LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point.WarningCheck coolant level in radiator and coolant recovery bottle; look for leakage; reset control and restart.
215LOW COOLANT LVLIndicates engine coolant level has fallen below the trip point. LOW COOLANT LVL Shutdown will not occur if genset is in Idle mode (low coolant warning only).ShutdownCheck coolant level in radiator and recovery bottle and replenish if low; check defective coolant bottle hose or radiator cap; reset control and restart after correcting problem. Will not occur in Idle mode.
220MAG PICKUPMag pickup speed indication is not being sensed or does not match generator set output frequency.ShutdownRestart and check RPM on the digital display; isolate per troubleshooting table 4-18.
221FAIL TO CRANKPossible fault with control or starting system; engine will not crank.ShutdownCheck fuse F3 on the Engine Interface board; clean battery cable connections; recharge or replace battery.
222OVERCRANKPossible fuel system problem; engine stops cranking.ShutdownCheck for empty fuel tank, fuel leaks, or plugged fuel lines; check/replace dirty fuel filter and air filter; reset and restart.
223OVERSPEEDIndicates engine has exceeded normal operating speed (115% ±1% of nominal).ShutdownInspect the mechanical fuel linkage and repair or replace; check the EFC for binding or damage; monitor the PCC duty cycle display and replace A32 or A38 as indicated.
224FAIL TO SYNCHRONIZEThe generator set has not synchronized to the system bus within the allowable time frame.Check governor system stability and adjust governing/synchronizer parameters; check for fuel system problems causing engine instability; widen synchronizing window and reduce acceptance time delay.
226FAIL TO CLOSEIndicates that the paralleling breaker has been given a signal to close, but has not closed properly.Verify charging mechanism of paralleling breaker; check the close signal to the breaker; verify auxiliary contact signals from the breaker to the control are operational.
230LOW DC VOLTAGEIndicates battery voltage is below 10 VDC.WarningRecharge or replace battery; clean/tighten connections; check engine DC alternator; check battery charger float level.
231HIGH DC VOLTAGEIndicates battery voltage exceeds 32 VDC.WarningCheck voltage float level on battery charger if applicable (lower float level); check engine DC alternator and replace if normal battery charging voltage is not obtained.
232WEAK BATTERYIndicates battery voltage drops below 60% of nominal for two seconds, during starting.WarningRecharge or replace the battery; see 230 LOW DC VOLTAGE.
2327PTC FaultPTC module or communication link not working properly when PTC enabled.WarningCheck blinking light on PTC module; check B+ TB3-3 to TB3-4; check PTC status voltage TB3-5 to TB3-6 (~0.2 VDC); repower control.
2329Low S1 FrequencyLow utility (S1) frequency.WarningCheck S1 AC inputs and wiring to PTC at TB5; check sensor set points.
2331Low S1 VoltageLow utility (S1) voltage.WarningRepower PCC 2100 control to clear; check S1 AC inputs at TB5; check S1 pickup/dropout set points.
2335Excitation FaultLoss of all three voltage sense leads or failure in excitation circuit.ShutdownCheck field wiring (X1 and X2) for shorts or opens.
2336Memory ErrorControl memory error; data corruption of critical operating parameters.ShutdownTry reloading calibration file.
2337Pwr Tran DisabledPTC module available but PTC feature not enabled.WarningUse InPower to enable PTC feature; cycle power off for 5 seconds then repower.
2338Pwr Tran FailurePTC module trim enabled but control could not communicate with PTC module.WarningCheck blinking light and B+ TB3-3 to TB3-4; check connections between TB2 and TB3; cycle power.
2339Pwr Down EnabledPower Down (sleep) function enabled but PTC module or network board is active.WarningNone required.
234OverspeedEngine has exceeded normal operating speed.ShutdownClear fault and restart genset; check fault threshold; monitor RPM; check electronic governor actuator.
2341High Control TempControl temperature above normal (158 F [70 C]) for time greater than set time.WarningCheck genset room air flow.
2342Too Long In Idle (10 min.)Genset has been in Idle mode too long.WarningIndicates genset has been in Idle mode too long (10 minutes maximum).
235Low Coolant LevelEngine coolant level has fallen below the shutdown trip point.ShutdownCoolant level has fallen below the shutdown trip point. Allow engine to cool completely, then check coolant level and replenish, look for possible coolant leakage points and repair; reset control and restart.
2358High S1 VoltageUtility (S1) voltage increased above over voltage threshold.WarningMeasure S1 AC inputs at PTC module; check utility nominal voltage; check sensor set points.
2396S1 CB Not CloseUtility contact (S1) failed to close with PTC enabled.WarningRefer to Section 5.
2397S1 CB Not OpenUtility contact (S1) failed to open with PTC enabled.WarningRefer to Section 5.
240LOW FUEL-DAYIndicates day tank fuel supply is running low.WarningCheck fuel supply and replenish as required.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Procedures

12
Adjusting Values/Parameters adjustment

⚠ If Home button or Previous Main Menu button is pressed before pressing save symbol, changes are not saved.

  1. Press button next to symbol in display until + and − symbols are displayed.
  2. Press button next to arrow symbols to move to numeric character to change.
  3. Press button next to + symbol to increase value or select parameter.
  4. Press button next to − symbol to decrease value or select parameter.
  5. After adjusting values/selecting parameters, press symbol to save changes.
Convert Day Tank Controller 240 VAC to 120 VAC adjustment
  1. Remove the two jumpers between terminals TB1-6 and TB1-7.
  2. Connect one jumper between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
  3. Move selector switch S103 on the control PCB to the up position for 120V.
  4. If equipped with a transformer, remove jumpers between H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Day Tank Controller Conversion 240 VAC to 120 VAC adjustment
  1. Remove the two jumpers between terminals TB1-6 and TB1-7 and connect one between TB1-5 and TB1-6 and the other between TB1-7 and TB1-8.
  2. Move selector switch S103 on the control PCB to the up position for 120V.
  3. On the control transformer, remove the two jumpers between terminals H2 and H3 and connect one between H1 and H3 and the other between H2 and H4.
Dip Adjustment adjustment
  1. Turn the DIP pot clockwise to increase the voltage vs frequency slope for frequencies below the UFRO threshold.
  2. Greater slope gives greater voltage roll off as frequency drops, easing large load pickup but increasing voltage dip.
  3. Turn the pot fully counterclockwise to make the slope the same above and below the threshold frequency.
Dwell Adjustment adjustment
  1. Turn the DWELL pot clockwise to increase dwell time (voltage recovery time when frequency dips below threshold).
  2. Turn the DWELL pot fully counterclockwise to eliminate dwell.
  3. With no dwell, voltage recovery follows engine speed recovery.
Electric Governor Calibration Checks adjustment

Tools: Frequency meter or tachometer

  1. Start the generator set.
  2. Set no-load speed for desired droop (isochronous 60.0 Hz/1800 r/min).
  3. With no load, turn GAIN clockwise until actuator lever oscillates; reduce until stable.
  4. Reduce GAIN one division, then turn fully clockwise while observing lever.
  5. Turn I adjustment counterclockwise until lever stable; it should oscillate up to 3 times.
  6. Apply and remove loads to check response; recalibrate if unsatisfactory.
Electric Governor Preliminary Adjustments adjustment

Tools: Screwdriver

  1. Set frequency adjust (engine speed) potentiometer to mid position and tighten locking nut.
  2. Set I potentiometer one division from zero.
  3. Set Gain potentiometer at the third division from zero.
  4. For isochronous operation turn Droop potentiometer fully counterclockwise.
  5. Turn droop screw to approximately 40 for 3 percent droop.
  6. Turn droop screw to approximately 80 for 5 percent droop.
Fuel Pump Control: Convert 120 VAC to 240 VAC adjustment
  1. Remove jumpers between TB1-5/TB1-6 and TB1-7/TB1-8; connect two jumpers between TB1-6 and TB1-7.
  2. Move selector switch S103 on control PCB to down position for 240 VAC.
  3. If equipped with a transformer, remove jumpers between H1/H3 and H2/H4 and connect two jumpers between H2 and H3.
  4. Attach a tag to the control box indicating the supply voltage.
Fuel Pump Control: Convert 240 VAC to 120 VAC adjustment
  1. Remove jumpers between TB1-6/TB1-7; connect one jumper TB1-5 to TB1-6 and one TB1-7 to TB1-8.
  2. Move selector switch S103 on control PCB to up position for 120V.
  3. If equipped with a transformer, remove jumpers between H2/H3 and connect one between H1-H3 and one between H2-H4.
Governor Adjustments (Type A Electric Governor) adjustment
  1. Set selector switch S1 to OFF, S2 to appropriate model position.
  2. Set pots initially: Gain 20%, I 20%, D 30%, Droop 0%.
  3. Start set, adjust Speed pot for required frequency (60Hz=1800RPM or 50Hz=1500RPM) at operating temperature.
  4. Disconnect load, turn Gain pot to 100% or until unstable, then back off until stable.
  5. Adjust D and I pots similarly; readjust Speed if necessary.
  6. Push throttle to minimum speed, release and observe overshoot (2-5 Hz acceptable); adjust I pot to reduce overshoot or hunting.
Initial Start Setup adjustment

⚠ Selecting this menu resets all operating parameters to default values; perform only by technically qualified personnel.

  1. Press RESET, MENU and PHASE SELECT simultaneously to invoke the Initial Start Setup menu.
  2. Toggle the Standby/Prime option.
  3. Select the correct generator set model, frequency and kW rating.
  4. Select the correct nominal line-to-line output voltage.
  5. Select DELTA or WYE.
  6. Select SAVE to save changes; MAIN MENU is then displayed.
Mechanical Governor Speed Adjustment adjustment

Tools: Frequency meter or tachometer, Wrench

  1. Use the frequency control meter (if equipped) or an accurate tachometer.
  2. Loosen the speed adjustment screw locknut.
  3. Start set, warm to operating temperature, then apply full rated load.
  4. Adjust speed adjust screw in or out to reach required speed (60 Hz - 1800 r/min, 50 Hz - 1500 r/min).
  5. Hold screw at proper setting and retighten locknut.
  6. Remove and apply loads to check response; readjust if necessary.

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Voltage reconnection

VoltagePhaseConnectionLeadsNotes
AVR response jumperA to CFor generator output 90 kW or less (SX440 and MX321)
Auxiliary terminal board TB21K1, K2, P2, P3, P4, S2, S1, A2, A1A1 and A2 connect a VAR/power factor controller when paralleling with a utility; S1 and S2 connect a droop compensating CT when paralleling with a generator set or utility
CT1 - U load leads (A phase); CT2 - V load leads (B phase); CT3 - W load leads (C phase)6 lead gensets: generator output leads routed through CTs; 12 lead gensets: load wires routed through CTs12-lead sets have dual secondary CTs (3 pins); 6-lead sets have single secondary CTs (2 pins)
Day tank LO SHUTDOWN engine shutdown connectionTB1-14 to engine block ground; TB1-15 to TB2-16 on the ECM
Fault relay K8/K9 (Dry Contact Module)K8=Over Crank, Low Oil Pressure, High Engine Temperature, Low Coolant Level, Low Fuel Level; K9=Low Fuel Level, Rupture BasinContact ratings: 40A max carry/break N.O. 12V coil, 30A N.C. 12V coil, 20A N.O./10A N.C. 24V coil
MX321 PMG-excited jumper positions2-3, 4-5 and 6-7These jumpers must be in these positions
MX321 voltage regulator frequency jumper3-2 for 50 Hz; 3-1 for 60 Hz
SX440 voltage regulator frequency jumperC-50 for 50 Hz; C-60 for 60 Hz
TB3 (ECM alternative RUN/STOP/REMOTE connection)TB3-1=REMOTE, TB3-2=RUN, TB3-3=STOPProvides alternative direct connection to ECM for troubleshooting or customer connection
Voltage trimmer R21voltage regulator terminals 1 and 2There must be a jumper between terminals 1 and 2 when voltage trimmer R21 is not used
single phaseQSG-Series power distribution panel voltage selector switch S1 positionmain output terminalsRotary switch under lockable cover selects 120/240 VAC single phase
single phaseVoltage regulator terminal 6jumpered to terminal 8When the generator is connected for single-phase output, terminal 6 is not connected to the isolation transformer
three phaseQSG-Series power distribution panel voltage selector switch S1 positionmain output terminalsRotary switch selects 120/208 VAC three phase
110/1903
110/2201
110V - 120V L-NSingle phase, 2-wireJumper locations for single phase, 2-wirePTC Module AC wiring (0300-5382-01, -02)
115/2203
115/2301Generator voltage connections (reconnectable type only) per Figure 5-20; single phase double delta connection will reduce set rating and may not work with 3-phase meters
120single phaseDay tank fuel pump control power reconnectionmove jumpers from TB1-6/TB1-7 to TB1-5/TB1-6 and TB1-7/TB1-8Move selector switch S103 on the control PCB to the up position for 120 V (factory set for 240 V, S103 down)
120/2083
120/2401
127/2203
139/2403
190, 200, 208, 220, 230, 240, 380, 416, 440, 460, 600 (L-L)3 (three phase)3 or 4 wiresVoltage Configuration submenu; default = 3Ph 208V 4W
190V - 240V L-LThree phaseJumper locations for three phase, 190V-240V L-LUse 0300-5382-01 for 190V-240V L-L, 50/60 Hz
200, 220, 230, 240 (L-L)1 (single phase)3 wiresVoltage Configuration submenu (Governor/Regulator Setup)
200V - 240V L-LSingle phase, 3-wireJumper locations for single phase, 3-wirePTC Module AC wiring
220/3803
220/4803
230/4003

Extracted from the manufacturer documentation linked to this model. Values are copied as printed; confirm against your unit's manual and serial number.

Parts cataloged across the Cummins/Onan 6CTA8.3 family

300
Part #DescriptionCategory
140-2241Element, Air CleanerAir filter
140-2251Element, Air Cleaner Secondary (Inner)Air filter
140-2252Element, Air Cleaner - Secondary (Inner)Air filter
3833680Bracket, Air CleanerAir filter
3837348Cleaner, AirAir filter
3919520Bracket, Air CleanerAir filter
AC9055-01Air CleanerAir filter
AF4669Air CleanerAir filter
3016627AlternatorAlternator
3016628AlternatorAlternator
309-0561Alternator & Drive Components Group Pulley. Alternator - Multi Groove (Use with 35 A MP Alternator)Alternator
130-3216V-beltBelt
3897933Bracket, Belt GuardBelt
3897934Bracket, Belt GuardBelt
3897937Bracket, Belt GuardBelt
3911562BeltBelt
3921633Guard, BeltBelt
3922900Tensioner, BeltBelt
3925697Bracket, Belt TensionerBelt
405-5832Door, HousingDoor
3377363Lube Oil, Cummins Premium Blue 15W40 (one-gallon jugs)Fluid
3843760Fuel Filter (Fleetguard FS1251 equivalent)Fuel filter
102-1356Gasket, Oil DrainGasket
3519762Gasket, TurbochargerGasket
3914303Gasket, Gear Housing (Front-Gear-Cover group BP9733-04)Gasket
3914311Gasket, Int Manifold CoverGasket
3916300Gasket, TurbochargerGasket
3917779Gasket, Gear Cover (Front-Gear-Cover group BP9733-04)Gasket
3918779Gasket, ConnectionGasket
3921691Gasket, Exh Out ConnectionGasket
3931350Gasket, Oil DrainGasket
3931608Gasket, Acc Drive CoverGasket
406-0831Hinge, DoorHinge
106334Hose, PlainHose
210753Clamp, HoseHose
3025152Hose, PlainHose
3283227Coupling, Plain HoseHose
3905084Hose, FlexibleHose
3907167Coupling, Plain HoseHose
3911875Hose, FlexibleHose
3911880Coupling, Elbow HoseHose
3912183Hose, PlainHose
3913724Hose, PlainHose
3913751Hose, PlainHose
3916529Hose, PlainHose
3918163Clamp, HoseHose
3918521Clamp, HoseHose
3918607Hose, ElbowHose
3918611Hose, PlainHose
3920762Hose, ElbowHose
3925025Hose, MoldedHose
3931970Hose, PlainHose
501-0441Line, Fuel - Flex (Fuel In)Hose
503-0197Clip, HoseHose
503-0365Clamp, HoseHose
503-0446Clamp, HoseHose
503-0465Clamp, HoseHose
503-0685Clamp, HoseHose
503-1595HoseHose
503-1599Hose, RadiatorHose
155-3150-04Muffler, CriticalMuffler
502-0047Nipple, Pipe (1/4)Nipple
3318853Combination Full-Flow/Bypass Lubricating Oil FilterOil filter
102-1237Adapter, Drain-OilService part / kit
102483End, Control RodService part / kit
108722ClipService part / kit
127007Screw, Pan Head CapService part / kit
130-3212Advanced Efficiency Hydraulic/Transmission FilterService part / kit
140-1260Fitting, Safety FilterService part / kit
140-1548Indicator, ServiceService part / kit
140-2240Cleaner, Air (Incl Element)Service part / kit
140332Clamp, T BoltService part / kit
146159Washer, PlainService part / kit
146160Washer, PlainService part / kit
155-2307SilencerService part / kit
180371ClipService part / kit
203555Connection, Exhaust OutletService part / kit
204991Washer, PlainService part / kit
213365Screw, Hexagon Head CapService part / kit
3007636Plug, ExpansionService part / kit
3008468Plug, Pipe 1/2 NPTService part / kit
3010596Screw, Captive Washer CapService part / kit
3018006Screw, Hexagon Head CapService part / kit
3026910CableService part / kit
3028870Connection, Tur Oil InletService part / kit
3030871Gauge, PressureService part / kit
3030872Gauge, TemperatureService part / kit
3031348Flange, Power TakeoffService part / kit
3031643RectifierService part / kit
3032105Bearing, BallService part / kit
3033379Control, VernierService part / kit
3033800Washer, PlainService part / kit
3035083Isolator, VibrationService part / kit
3035084Isolator, VibrationService part / kit
3039554Switch, Push ButtonService part / kit
3039570AmmeterService part / kit
3049554Hourmeter & TachometerService part / kit
3050323Speed Switch, ElectronicService part / kit
309-0553Switch, Temperature-Pre WaterService part / kit
309-0554SWITCH WATERService part / kit
3175239Nut, LockService part / kit
3284244Connector, FemaleService part / kit
332-1473Lug, SolderlessService part / kit
3393823Bolt, CarriageService part / kit
3885910Red Paint, Spray canService part / kit
3900629Screw, Hex Flange Head CapService part / kit
3900630Screw, Hex Flange Head CapService part / kit
3900631Screw, Hex Flange Head CapService part / kit
3900632Screw, Hex Flange Head CapService part / kit
3900633Screw, Hex Flange Head CapService part / kit
3901249Screw, Hex Flange Head CapService part / kit
3901757Screw, Hex Flange Head CapService part / kit
3902115Screw, Hex Flange Head Cap M12 x 1.75 x 65Service part / kit
3902468Cap, FillerService part / kit
3902662Nut, Hexagon FlangeService part / kit
3903463Cover, Access HoleService part / kit
3903990Screw, Hex Flange Head CapService part / kit
3904971Connection Water TransferService part / kit
3905156Shim A/R 1.00 mm ThickService part / kit
3905157Shim A/R 1.04 mm ThickService part / kit
3905158Shim A/R 1.08 mm ThickService part / kit
3905159Shim A/R 1.10 mm ThickService part / kit
3905160Shim A/R 1.14 mm ThickService part / kit
3905161Shim A/R 1.18 mm ThickService part / kit
3905162Shim A/R 1.20 mm ThickService part / kit
3905163Shim A/R 1.24 mm ThickService part / kit
3905164Shim A/R 1.28 mm ThickService part / kit
3905165Shim A/R 1.30 mm ThickService part / kit
3905166Shim A/R 1.34 mm ThickService part / kit
3905167Shim A/R 1.38 mm ThickService part / kit
3905168Shim A/R 1.40 mm ThickService part / kit
3905169Shim A/R 1.44 mm ThickService part / kit
3905170Shim A/R 1.48 mm ThickService part / kit
3905171Shim A/R 1.50 mm ThickService part / kit
3905172Shim A/R 1.54 mm ThickService part / kit
3905173Shim A/R 1.58 mm ThickService part / kit
3905174Shim A/R 1.60 mm ThickService part / kit
3905175Shim A/R 1.64 mm ThickService part / kit
3905176Shim A/R 1.68 mm ThickService part / kit
3905177Shim A/R 1.70 mm ThickService part / kit
3905178Shim A/R 1.74 mm ThickService part / kit
3905180Shim A/R 1.78 mm ThickService part / kit
3905181Shim A/R 1.80 mm ThickService part / kit
3905182Shim A/R 1.84 mm ThickService part / kit
3905183Shim A/R 1.88 mm ThickService part / kit
3905184Shim A/R 1.90 mm ThickService part / kit
3905185Shim A/R 1.94 mm ThickService part / kit
3905186Shim A/R 1.98 mm ThickService part / kit
3906436Tube, Water InletService part / kit
3906439Plate, ClampingService part / kit
3906619Plug, PipeService part / kit
3906715Screw, Hex Flange Head CapService part / kit
3906733Screw, Hex Flange Head CapService part / kit
3907978Stud M10 x 1.50(Both Ends) x 50Service part / kit
3908402Tube, Water OutletService part / kit
3910901Screw, Hex Flange Head CapService part / kit
3911670Manifold, ExhaustService part / kit
3912151Plate, ClampingService part / kit
3912159Connection, Water OutletService part / kit
3914502AftercoolerService part / kit
3914868Plate, CoverService part / kit
3915772Seal, Rectangular Ring (Front-Gear-Cover group BP9733-04)Service part / kit
3916326Connection, Exhaust OutletService part / kit
3916518Screw, Hex Flange Head Cap M10 x 1.50 x 125Service part / kit
3916585Screw, Hexagon Head CapService part / kit
3917394Connection, Water TransferService part / kit
3918109Screw, Hex Flange Head Cap M8 x 1.25 x 25Service part / kit
3918192Washer, SealingService part / kit
3918498Screw, Hex Flange Head Cap M10 x 1.50 x 145Service part / kit
3918500Tube, AirService part / kit
3918542Spacer, MountingService part / kit
3918927Connection Water TransferService part / kit
3919461Block, TerminalService part / kit
3919462Harness, WiringService part / kit
3919465Cabinet, InstrumentService part / kit
3919467DecalService part / kit
3919563Tube, Water TransferService part / kit
3919577Heater, EngineService part / kit
3919578Panel, InstrumentService part / kit
3919585Panel, Eng InstrumentationService part / kit
3919687Connector, FemaleService part / kit
3919748DataplateService part / kit
3919750Brace, Exh Out ConnectionService part / kit
3919751Shield, HeatService part / kit
3919814Connection, Tur Oil DrainService part / kit
3919815Tube, Tur Oil DrainService part / kit
3919871Bracket, CableService part / kit
3921533Shield, DustService part / kit
3921724Tag, IdentificationService part / kit
3923360Plate, ClampingService part / kit
3924389Washer, SealingService part / kit
3924798Shaft, IdlerService part / kit
3925186Screw, Flat Head CapService part / kit
3925568Damper, VibrationService part / kit
3925749Connector, BanjoService part / kit
3925883Screw, Hex Flange Head CapService part / kit
3926125Screw, Hexagon Head CapService part / kit
3926901Pulley, IdlerService part / kit
3930678Tube, VentService part / kit
3930903Cover, ValveService part / kit
3931827Tube, Tur Oil DrainService part / kit
402-0030Part 402-0030Service part / kit
41320-DShaft, StubService part / kit
416-0444Cable, Battery - NegativeService part / kit
416-0619Cable, BatteryService part / kit
501-0480Line, Fuel - Flex (Fuel Out)Service part / kit
504-0011Valve, Shutoff (1/2”)Service part / kit
505-0021Bushing, Pipe - Reducer (3/4º to 1/2º)Service part / kit
505-0050Elbow, Street (1/2' x 90 ° )Service part / kit
505-0185Nipple, Half (1/2' x 1.5' lg)Service part / kit
508-0015Washer, Insulating - Fiber (#8)Service part / kit
508-0231Bumper Switch, SelectorService part / kit
526-0003#Washer, Flat (#8)Service part / kit
526-0008148-036’?Service part / kit
526-0219Washer, Flat (1/2)Service part / kit
526-2140Washer, Flat (M12)Service part / kit
554802Washer, PlainService part / kit
5818824Nut, Hexagon Flange M10 x 1.50Service part / kit
62399-NKey, SquareService part / kit
70208Screw, Pan HeadService part / kit
800-0008Screw, Cap - Hex Head (1/'4-2Ox 1-1/4')Service part / kit
800-0026Screw, Cap - Hex Head (5/16-18 X 3/4')Service part / kit
800-0091Part 800-0091Service part / kit
800-0520Screw, Cap - Hex Head - Self Locking 3/4-10 x 1"Service part / kit
800-2058Screw, Cap - Hex Head (M8 x 1.25 x 25)Service part / kit
800-2088Screw, Cap - Hex HeadService part / kit
800-2110Hood, Inlet - Air MoldedService part / kit
800-2111Screw, Cap - Hex Head (M12 x 1.25 x 25mm)Service part / kit
809-0035Screw, Machine - Thread Cutting, Round Head (#8 X 3/4')Service part / kit
815-0172Cover, Adapter OutletService part / kit
818-0150RivetService part / kit
821-00142 821-0018 1 3 526-0018 2 4 856-0006 1 5 870-0212 1 6 NOTE 1 REF 7 NOTE 1 REF 8 NOTE 1Service part / kit
821-0018Screw, Self-locking - Hex Washer Head ( 1'4.20 x 5 8')Service part / kit
821-0029Screw, Self–Locking – Hex Washer Head (3/8–16 x 3/4")Service part / kit
821-6003-02Screw, Cap - Hex Head (M8 x 1.25 x 25mm)Service part / kit
850-0030Washer, Lock - Spring (#10)Service part / kit
850-0060Screw, Cap - Hex Head (5/16-18 X 7-1/2" )Service part / kit
850-2005Washer, Lock - Spring (M5)Service part / kit
850-2008Washer, Lock (M8)Service part / kit
850-2010LockService part / kit
850-2012Washer, Lock - Spring (M12)Service part / kit
856-0008Washer, Lock - EIT (5/16'1)Service part / kit
856-0013Washer, Lock - W/EIT (1/2)Service part / kit
860-2006Genset component (SJB series)Service part / kit
862-00044 ttNut, Hex - Set Mounting - Key 2 HARDWARE SET, SET MOUNTINGService part / kit
862-0016Nut, HexService part / kit
863-0002Cleaner, Air (Includes Element)Service part / kit
870-0048Nut, Self-locking - Hex (5/16-18)Service part / kit
870-0053Nut, Hex (s10-32)Service part / kit
870-0196Nut, Insulating (#8)Service part / kit
870-0212Nut, Locking (1/4-20)Service part / kit
870-0257Nut, Locking (5/16−18) * − Parts Used On Heat Exchanger Installations With Automatic Water Regulator # − Cut Off And Discard Swivel Connector End Of Hose So That 1/8 NPT Connector End Measures Length As Indicated Above + − Parts Used On Heat Exchanger Installations Without Automatic Water RegulatorService part / kit
870-0281Nut, Self-Locking – Hex Washer Head (3/8–16)Service part / kit
871-0010Nut, Hex - Srass (#10-32) Washer, Lock - EIT (#10) Washer, Lock - IT (#10)Service part / kit
S-1008-1Connector, FemaleService part / kit
S-103-DScrew, Hexagon Head CapService part / kit
S-114Screw, Hexagon Head Cap 1/4 - 20 X 3/4 Inch.Service part / kit
S-115Screw, Hexagon Head CapService part / kit
S-118Screw, Hexagon Head CapService part / kit
S-118-AScrew, Hexagon Head CapService part / kit
S-168-CScrew, Hexagon Head CapService part / kit
S-224Nut, Heavy HexagonService part / kit
S-225Nut, Heavy Hexagon JamService part / kit
S-257Nut, Regular HexagonService part / kit
S-511Pin, CotterService part / kit
S-600Washer, Lock 1/4 inchService part / kit
S-608Washer, LockService part / kit
S-622Washer, Plain 3/8 inchService part / kit
S-907-BUnion, Plain FemaleService part / kit
S-920Nipple, Plain PipeService part / kit
S-960Tee, Female PipeService part / kit
S-962-EDraincockService part / kit
405-5908Panel, Side - Radiator HousingPanel
405-5917Panel, End - RoofPanel
155-3164-01Pipe, ExhaustPipe
405-5744Post, Housing - CenterPost
405-5916Post, Corner - HousingPost
3802975Pump, WaterPump
3929614Pump, WaterPump
145530Seal, O RingSeal
3819725Clamp, HoseSeal
3902089Seal, O RingSeal
3902466Seal, Rectangular RingSeal
3903475Seal, Rectangular RingSeal
3905449Seal, Rocker Lever CoverSeal
3907177Seal, Rectangular Ring (Cylinder-Block group BP97003)Seal
3908139Front Seal Service Kit, includes installation tools (Front-Gear-Cover group BP9733-04)Seal
3910824Seal, O RingSeal
3913994Seal, O Ring (Front-Gear-Cover group BP9733-04)Seal
3931824Seal, O RingSeal
193-0244Sender, Pressure - 0i1Sensor
193-0353Sender, Temperature - OilSensor
193-0375# Sender, Water TemperatureSensor
309-0269Sender, Temperature-Lo EngineSensor
3921402Motor, StartingStarter
3921403Starter 24VStarter
3926534Housing, ThermostatThermostat
3928639ThermostatThermostat
526-0451Washer, Flat - Stainless Steel (M8)Washer
319-2653Window, Control (If Equipped)Window

Parts cataloged across all variants of this engine family — verify the exact part fits your specific variant and serial number before ordering.

Common questions

What is the oil capacity of the Cummins/Onan 6CTA8.3?

The Cummins/Onan 6CTA8.3 engine has an oil capacity of 19.0 liters.

What is the displacement of the Cummins/Onan 6CTA8.3?

The Cummins/Onan 6CTA8.3 has a displacement of 8.3 liters with 6 cylinders.

Which generators use the Cummins/Onan 6CTA8.3 engine?

The Cummins/Onan 6CTA8.3 powers 3 generator set(s), including Cummins/Onan 6CTA8.3 series engine, Cummins/Onan DGFA, Cummins/Onan DGFB.

What is a common problem with the Cummins/Onan 6CTA8.3 engine?

A commonly reported issue on generators using the Cummins/Onan 6CTA8.3 is: Over Current.