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Cummins/Onan — Coolant Thermostat Function Test

Testing & diagnosis

From a Cummins/Onan owner's manual covering: 6CTA8.3, CFP83-F10, CFP83-F20, CFP83-F30, CFP83-F40. Check it applies to your exact model before use.

Applies to: Cummins/Onan 6CTA8.3, Cummins/Onan CFP83-F10, Cummins/Onan CFP83-F20, Cummins/Onan CFP83-F30, Cummins/Onan CFP83-F40, Cummins/Onan 6CTA8.3G2 engine, Cummins/Onan 6CTAA8.3G3 engine

Before you start

  • Do not remove the pressure cap from a hot engine.

Procedure

  1. Start the engine and allow it to approach operating temperature.
  2. Monitor the operation of the thermostat; initial opening temperature MIN 81°C [178°F], MAX 83°C [181°F].
  3. Stop the engine when the coolant starts to flow.
  4. If the coolant does not start flowing in the initial opening range, the thermostat must be replaced.
  5. Install the heat exchanger hose and tighten the hose clamp.

Tools required

  • Thermocouple or temperature gauge (optional) Amazon

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Specs & values

  • Thermostat initial opening MIN 81°C [178°F], MAX 83°C [181°F]

Full service-parts list: Cummins/Onan CFP83-F10 →, Cummins/Onan CFP83-F20 →, Cummins/Onan CFP83-F30 →, Cummins/Onan CFP83-F40 →

Source: Cummins/Onan owner's manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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