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Kohler — VSC Controller Replacement, 6VSG

Repair & overhaul

From a Kohler service manual covering: 10RESV, 12RESV, 14RCA, 14RES, 20RCA, 20RES, 24RCL, 30RCL, 38RCL, 38RCLB, 48RCL, 48RCLB…. Check it applies to your exact model before use.

Applies to: Kohler 10RESV, Kohler 12RESV, Kohler 14RCA, Kohler 14RES, Kohler 20RCA, Kohler 20RES, Kohler 24RCL, Kohler 30RCL, Kohler 38RCL, Kohler 38RCLB, Kohler 48RCL, Kohler 48RCLB

Procedure

  1. Review service kit info, open enclosure roof
  2. Press OFF, disconnect utility power, verify with voltmeter
  3. Disconnect starting battery negative lead first
  4. Remove two mounting screws, lift controller, disconnect harnesses
  5. Remove old controller; if upgrading from green to revised board install relay kit GM92804
  6. Reconnect harnesses, install controller, reconnect battery negative last
  7. Reconnect utility power, update firmware
  8. Run Controller Setup and Voltage/Current Calibration
  9. Reset OnCue password if used

Tools required

Tool links are Amazon searches (affiliate links); manufacturer special tools may only be available from a dealer.

Full service-parts list: Kohler 14RCA →, Kohler 14RES →, Kohler 20RCA →, Kohler 20RES →, Kohler 24RCL →, Kohler 30RCL →, Kohler 38RCL →, Kohler 48RCL →, Kohler 48RCLB →

Source: Kohler service manual. Steps and values are as documented; always cross-check against the official manual and any later revisions for your exact serial number before servicing.

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