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Kohler 48RCL Generator Set

The Kohler 48RCL is a 48 kW (60 kVA) Multi-Fuel standby generator set powered by a General Motors Industrial Powertrain Vortec 5.0 L engine. It is available at 120/208 V, 120/240 V, 230/400 V and 277/480 V, 3-phase and 60 Hz. It holds about 4.7 L (1.2 gal) of oil and 17 L (4.5 gal) of coolant, with a maximum ambient rating of 45 °C. Starting uses 1 battery rated 630 CCA at 12 V. The set measures 2286×851×1146 mm (90.0×33.5×45.1 in), weighs about 862 kg (1900 lb) and produces 58 dBA at 7 m.

48 kW
Standby
5.0 L
Displacement
4.7 L
Oil capacity
7
Document types

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Specifications

FuelMulti-Fuel
Frequency60.0 Hz
Standby power48 kW
Standby kVA60
ControllerRDC2
Oil capacity4.7 L
AlternatorKohler 4P7BX
Voltage options120/208 V, 120/240 V, 230/400 V, 277/480 V
Phase3
Power factor0.8
Battery cranking630 CCA
Battery voltage12 V
Battery quantity1
Coolant capacity17 L
Max ambient45 °C
Dimensions (L×W×H)2286×851×1146 mm
Dry weight862 kg
Sound level58.0 dBA @ 7 m

Engine

General Motors Industrial Powertrain Vortec 5.0 L
Oil capacity6.2 L
Coolant capacity20.8 L
Displacement5.0 L
AspirationNatural Aspiration
Rated speed1800 rpm

Maintenance & consumables

for the General Motors Industrial Powertrain Vortec 5.0 L
ItemSpecCapacityPart #Interval
Air filterDry400 hr find
Fuel filter find
Oil filterCartridgeGM16703 Amazon eBay $10.00 PartsGeek
Belt×3 find
Coolant20.8 L2000 hr
Oil6.2 L150 hr

Common questions

What is the power rating of the Kohler 48RCL?

The Kohler 48RCL is rated 48 kW standby (60.0 kVA).

What engine does the Kohler 48RCL use?

The Kohler 48RCL is powered by the General Motors Industrial Powertrain Vortec 5.0 L engine.

What fuel does the Kohler 48RCL use?

The Kohler 48RCL runs on Multi-Fuel.

What is the oil capacity of the Kohler 48RCL?

The General Motors Industrial Powertrain Vortec 5.0 L engine in the Kohler 48RCL has an oil capacity of 6.2 liters.

What alternator does the Kohler 48RCL use?

The Kohler 48RCL uses a Kohler 4P7BX alternator.

Troubleshooting

9

Symptoms & remedies

SymptomCauseRemedy
Controller resetElectromagnetic interference (EMI)Inspect the distributor cap and rotor for specific features. Replace them if necessary with updated parts.
Rough operationElectromagnetic interference (EMI)
Cooling Fans Cycle at Low Temperatures (48RCL only)Update the controller with software version 4.05 or higher.
L1-L2 Low Voltage Shutdown during ExerciseUpdate the controller with software version 4.07 or higher.
Display ErrorsInstall controller software version
Lack of Communication with Generator RBUS AccessoriesAn internal failure of a component in the controller can cause this communication problem.Verify the presence of 12 VDC on the RBUS line terminals PWR and COM. Check connections and then replace the controller assembly if 12 VDC is not present on these terminals.
Engine HuntingA number of factors can result in engine hunting.Perform the following steps: 1. Disconnect ATS to prevent automatic starting. 2. Confirm under what conditions the generator hunts. 3. Update firmware and install vent tubes on the fuel regulator as described. 4-11. Follow additional troubleshooting steps including checking Engine Speed Gain Adjustment, air intake tube, fuel source setup, fuel pressure, solenoid valve operation, and throttle plate movement.
Battery short circuitsDisconnect the battery before generator set installation or maintenance.
Gas fuel leaksCheck the LPG vapor or natural gas fuel system for leakage by using a soap and water solution with the fuel system test pressurized to 6--8 ounces per square inch (10--14 inches water column). Do not operate the generator set in the presence of fuel leaks, fuel accumulation, or sparks.

Fault codes and symptom→remedy steps extracted from this model’s service/owner documentation; verify against the official manual before servicing.

Parts

28
Part #DescriptionQtySystem
25-155-38Elbow, 90°, 1/8”NPT x 3/8” hose barb2Elbow PartsGeek
38040622Spacer, fan1Fan filter PartsGeek
38050057Dipstick1Oil filter PartsGeek
38050060Oil Filter1Oil filter PartsGeek
38050308Alternator1Alternator PartsGeek
38050322Starter1Starter PartsGeek
38050327Wires, Spark Plug (8)1Spark plug PartsGeek
38050328Starter1Starter PartsGeek
38050441Hose, fuel 3/8 in. x 14.5 in.2Hose PartsGeek
38050449Hose, fuel 3/8 in. x 10.5 in.1Hose PartsGeek
38050647Spacer, fan1Fan filter PartsGeek
38050801Gasket, manifold exhaust2Gasket PartsGeek
38051414Lifting Eye, Idler, Belt1Belt PartsGeek
38900649Water Pump Hardware1Pump PartsGeek
A-253104Air cleaner assembly1Air filter PartsGeek
GM76024Tubing, 3/8” ID x 9” long, clear flexible plastic2Tubing PartsGeek
GM79552RadiatorRadiator PartsGeek
GM83718Air Filter, Oil, qts. 5.0L GM837186.4 (14.1)Air filter PartsGeek
X-6014-137Hose, Radiator Wire Insert, 3” ID1Hose PartsGeek
38050325Harness, Stat., IEPR1Service part / kit PartsGeek
38050326Distributor HVS (includes item 10)1Service part / kit PartsGeek
38050442Fitting, 3/8NPT x 3/8 HoseBarb1Service part / kit PartsGeek
38050445EPR assembly (5.7 L, 60 kW)1Service part / kit PartsGeek
38050634Bolt, 3/8-16x1 Flange Hd Ser2Service part / kit PartsGeek
38050809Pipe, Y w/heat shield1Service part / kit PartsGeek
38050812Intake Manifold1Service part / kit PartsGeek
38051406Crank Damper/Pulley Assembly1Service part / kit PartsGeek
GM82973Mounting Bracket1Service part / kit PartsGeek

Service, wear & replacement parts referenced for this model and its engine — confirm the exact part for your serial number. See the full parts catalog to search and cross-reference.

Fuel consumption

RatingLoadL/hgal/h
Prime100%283.097.0
Standby4.2
Standby25%9.1
Standby50%13.0
Standby75%16.9
Standby100%19.8

Available documents

Brochure (Kohler)Brochure — RES Consumer Referral Rebate (Kohler)Brochure — Referral Rebate Form EDITABLE (Kohler)Brochure — g6120 g11124 (Kohler)Brochure — g6132 (Kohler)Spec sheet (Kohler)Spec sheet — 48RCL-Kohler-Residential-Generator (Kohler)Installation manual — Controllers tt1589 (Kohler)Installation manual — tp6809 (Kohler)Installation manual — tp6809f (Kohler)Installation manual — tp7007 (Kohler)Installation manual — tt1445 (Kohler)Installation manual — tt1587 (Kohler)Installation manual — tt1589 (Kohler)Installation manual — tt1742 (Kohler)Reference (Kohler)Reference — Kohler 2017 Referral Rebate Consumer RESReference — Kohler 2019 RES Consumer Referral RebateOwner's manual — tp6796 (Kohler)Owner's manual — tp6810 (Kohler)Owner's manual — tp6810f (Kohler)Owner's manual — tp6811 (Kohler)Parts manual (Kohler)Service manual — kohlerpow datasheet stepid-2757002 (Kohler)Service manual — tp6731 (Kohler)

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